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Journal Article

Se (IV)-Doped Monodisperse Spherical TiO2 Nanoparticles for Adhesively Bonded Joint Reinforcing: Synthesis and Characterization

2024-04-27
Abstract This study focused on the synthesis and characterization of monodisperse spherical TiO2 nanoparticles doped on the surface with Se (IV) in order to increase the mechanical properties of the bonded joint reinforcing. Work will begin with the synthesis of monodisperse quasi-spherical TiO2 nanoparticles with a modal diameter of less than 20 nm, using the sol-gel technique. Se (IV) selenium surface doping changed the specimen’s chemistry and physics. Different initial concentrations of the doping element will be tested. Next, a physicochemical characterization of the different solid systems will be carried out in order to determine the effect of the doping element on the properties of titanium dioxide. Their morphology and size will be studied through transmission electron microscope observations; volume chemical composition by X-ray diffraction analysis, EDX (energy-dispersive X-ray), and XRF (X-ray fluorescence).
Standard

Rings, Retaining – Spiral Wound, Uniform Section Corrosion and Heat Resistant, UNS S66286

2024-04-10
CURRENT
AS4299B
This procurement specification covers retaining rings of the spiral wound type with uniform rectangular cross-section, made of a corrosion and heat resistant age hardenable iron base alloy of the type identified under the Unified Numbering System as UNS S66286, work strengthened and heat treated to a tensile strength of 185 to 240 ksi at room temperature.
Standard

Steel, Corrosion- and Heat-Resistant, Bars, Wire, Forgings, Mechanical Tubing, and Stock for Forging and Heading, 15Cr - 25.5Ni - 1.2Mo - 2.1Ti - 0.006B - 0.30V (Alloy A286), Consumable Electrode Remelted, 1650 °F (899 °C) Solution Heat Treated

2024-04-10
CURRENT
AMS5734L
This specification covers a corrosion- and heat-resistant steel in the form of bars, wire, forgings, mechanical tubing up to 5.00 inches (127 mm), inclusive, in nominal diameter or least distance between parallel sides (thickness), and stock for forging or heading.
Technical Paper

Implementing Ordinary Differential Equation Solvers in Rust Programming Language for Modeling Vehicle Powertrain Systems

2024-04-09
2024-01-2148
Efficient and accurate ordinary differential equation (ODE) solvers are necessary for powertrain and vehicle dynamics modeling. However, current commercial ODE solvers can be financially prohibitive, leading to a need for accessible, effective, open-source ODE solvers designed for powertrain modeling. Rust is a compiled programming language that has the potential to be used for fast and easy-to-use powertrain models, given its exceptional computational performance, robust package ecosystem, and short time required for modelers to become proficient. However, of the three commonly used (>3,000 downloads) packages in Rust with ODE solver capabilities, only one has more than four numerical methods implemented, and none are designed specifically for modeling physical systems. Therefore, the goal of the Differential Equation System Solver (DESS) was to implement accurate ODE solvers in Rust designed for the component-based problems often seen in powertrain modeling.
Technical Paper

Resistance Rivet and Insert Welding - A Flexible Manufacturing Technique for the Aluminum/FRPs-Steel Multi-Material Body Structures

2024-04-09
2024-01-2071
Automotive body structures are being increasingly made in multi-material system consisting of steel, aluminum (Al) and fiber-reinforced plastics (FRP). Therefore, many joining techniques such as self-piercing riveting (SPR) and adhesive bonding have been developed. On the other hand, OEMs want to minimize the number of joining techniques to reduce the manufacturing complexity. Amount all joining methods, resistance spot welding (RSW) is the most advanced and cost-effective one for body-in-white. However, RSW cannot be applied for joining dissimilar materials. Therefore, a novel Rivet Resistance Spot Welding method (RRSW) was developed in which Al or FRP components can be directly welded to steel structures with existing welding systems. RRSW uses rivet-like double T-shaped steel elements as a welding adapter which are formed or integrated into Al or FRP components during their forming process. After that, they are welded to the steel components by RSW.
Technical Paper

Thermomechanical Fatigue Behavior of a Cast Austenitic Stainless Steel

2024-04-09
2024-01-2683
Cast austenitic stainless steels, such as 1.4837Nb, are widely used for turbo housing and exhaust manifolds which are subjected to elevated temperatures. Due to assembly constraints, geometry limitation, and particularly high temperatures, thermomechanical fatigue (TMF) issue is commonly seen in the service of those components. Therefore, it is critical to understand the TMF behavior of the cast steels. In the present study, a series of fatigue tests including isothermal low cycle fatigue tests at elevated temperatures up to 1100°C, in-phase and out-of-phase TMF tests in the temperature ranges 100-800°C and 100-1000°C have been conducted. Both creep and oxidation are active in these conditions, and their contributions to the damage of the steel are discussed.
Technical Paper

Simplify Design Modification by Accurate Thermal Simulation of Baking Oven

2024-04-09
2024-01-2810
Baking ovens in the automotive paint shop are crucial to ensuring quality of paint curing and hence meet the corrosion protection targets in manufacturing process. Ovens are also among the most energy consuming processes in the entire paint shop. With the onset of Electric Vehicle revolution, original equipment manufacturers focus heavily on light weighting resulting in significant design changes to the body in white (BIW). This presents a challenge of achieving accurate curing in the existing ovens designed for the current and past generations of vehicles Using Computational fluid dynamics (CFD), this research intends to present a solution by minimizing the need for prototyping for design changes. Lattice Boltzmann Method (LBM) based thermal simulations are used to predict the curing behaviour on the BIW surface. The LBM based conjugated heat transfer simulations consider turbulence using a Large-Eddy Simulation (LES) approach and Boussinesq approximation.
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