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Standard

TEST PROCEDURES FOR EVALUATING BOLT-LOAD RETENTION OF MAGNESIUM ALLOYS

2020-11-19
CURRENT
USCAR35-1
A bolt-load retention (BLR) test is a practical test to determine the bolt load of a fastener joint with time and at given temperatures. There are three types of BLR tests described in this standard, namely general-purpose test, design-purpose test, and screening material test. A general-purpose BLR test may be used for screening materials, while a design-purpose BLR test is usually used to verify the BLR behavior of a specific joint. The screening material test is an example of the general-purpose test for typical automotive applications.
Standard

NEW FINISH DEVELOPMENT DOCUMENT

2020-11-19
CURRENT
USCAR32-1
This standard lists variables that shall be investigated and reported as an initial investigation into new or revised surface finishes intended for use on fasteners. This standard provides instruction for producing a final report that will be used to determine if further investigation of a surface finish is justified. Further investigation may include tests and evaluations specific to an individual OEM prior to introduction/approval of the surface finish. The final report shall include the results, observations, and conclusions for all of the variables. The final report may be made up of several individual reports covering each variable. In all cases the laboratory performing the test, the test date and the report approver shall be included in the final report.
Standard

GRAIN FLOW PATTERN FOR BOLTS, SCREWS, AND STUDS

2019-03-14
CURRENT
USCAR8-4
This specification covers the grain flow pattern requirements in headed bolts, screws, and studs. The heading practice in the manufacture of the bolt, screw, or stud sets the grain flow pattern, but it is also greatly influenced by the fastener and tooling design as well as cold-forging setup. The use of tooling design simulation software is recommended and a commonly used practice that provides reliable forging predictions for superior grain flow quality.
Standard

Grain Flow Pattern for Bolts, Screws, and Studs

2013-12-31
HISTORICAL
USCAR8-3
This specification covers the grain flow pattern requirements in headed bolts, screws, and studs. The heading practice in the manufacture of the bolt, screw, or stud sets the grain flow pattern, but it is also greatly influenced by the fastener design.
Standard

AVOIDANCE OF HYDROGEN EMBRITTLEMENT OF STEEL

2012-07-01
HISTORICAL
USCAR5-4
This standard outlines the conditions that enhance the risk of hydrogen embrittlement of steel and define the relief procedures required to minimize the risk of hydrogen embrittlement. It is intended to control the process.
Standard

AVOIDANCE OF HYDROGEN EMBRITTLEMENT OF STEEL

2008-06-01
HISTORICAL
USCAR5-3
This standard outlines the conditions that enhance the risk of hydrogen embrittlement of steel and define the relief procedures required to minimize the risk of hydrogen embrittlement. It is intended to control the process.
Standard

TEST PROCEDURES FOR EVALUATING BOLT-LOAD RETENTION OF MAGNESIUM ALLOYS

2007-10-08
HISTORICAL
USCAR35
A bolt-load retention (BLR) test is a practical test to determine the bolt load of a fastener joint with time and at given temperatures. There are three types of BLR tests described in this standard, namely general-purpose test, design-purpose test, and screening material test. A general-purpose BLR test may be used for screening materials, while a design-purpose BLR test is usually used to verify the BLR behavior of a specific joint. The screening material test is an example of the general-purpose test for typical automotive applications.
Standard

TEST FOR EVALUATING THE TORQUE-TENSION RELATIONSHIP OF BOTH EXTERNAL AND INTERNAL METRIC THREADED FASTENERS

2007-04-05
HISTORICAL
USCAR10-2
This standard provides a test method for determining the torque-tension relationship of both external and internal metric threaded fasteners for the purpose of measuring the frictional characteristics of the threaded fasteners. The results obtained by this test are relevant to the test conditions only and should not be utilized for specific applications.
Standard

NEW FINISH DEVELOPMENT DOCUMENT

2007-03-13
HISTORICAL
USCAR32
This standard lists variables that shall be investigated and reported as an initial investigation into new or revised surface finishes intended for use on fasteners. This standard provides instruction for producing a final report that will be used to determine if further investigation of a surface finish is justified. Further investigation may include tests and evaluations specific to an individual OEM prior to introduction/approval of the surface finish. The final report shall include the results, observations, and conclusions for all of the variables. The final report may be made up of several individual reports covering each variable. In all cases the laboratory performing the test, the test date and the report approver shall be included in the final report.
Standard

GRAIN FLOW PATTERN FOR BOLTS, SCREWS, AND STUDS

2007-03-13
HISTORICAL
USCAR8-2
This specification covers the grain flow pattern requirements in headed bolts, screws, and studs. The heading practice in the manufacture of the bolt, screw, or stud sets the grain flow pattern, but it is also greatly influenced by the fastener design.
Standard

Avoidance of Hydrogen Embrittlement of Steel

2007-03-01
HISTORICAL
USCAR5-2
This standard outlines the conditions that enhance the risk of hydrogen embrittlement of steel and define the relief procedures required to minimize the risk of hydrogen embrittlement. It is intended to control the process. 1.1 Hydrogen embrittlement of steel, which can cause brittle fractures under stress, occurs as a result of the absorption of hydrogen during cleaning, phosphate coating and plating processes. The susceptibility to hydrogen embrittlement increases with increasing stress (internal or externally applied stress) and increasing material strength. 1.2 Hardness readings in this specification are in Vickers scale. SAE J417 should be referred to for conversion to other scales. NOTE 1: All references to temperatures relate to part core temperature and not the indicated oven air temperature. Statistical data of verifications in temperature at the center of the oven load and oven temperature shall be established to develop the oven profile.
Standard

TEST FOR EVALUATING THE TORQUE-TENSION RELATIONSHIP OF BOTH EXTERNAL AND INTERNAL METRIC THREADED FASTENERS

2004-05-14
HISTORICAL
USCAR10-1
This standard provides a test method for determining the torque-tension relationship of both external and internal metric threaded fasteners for the purpose of measuring the frictional characteristics of the threaded fasteners. The results obtained by this test are relevant to the test conditions only and should not be utilized for specific applications.
Standard

ELECTRICAL CONNECTOR ASSEMBLY ERGONOMIC DESIGN CRITERIA

2003-05-03
HISTORICAL
USCAR25
This document describes the design and assembly force guidelines for conventional and mechanical assist (lever and slide-lock) electrical connectors and CPA’s. All possible designs and applications cannot be anticipated in creating these guidelines. Where there are questions of adherence to this document, such as use of an “off-the-shelf” design, always consult the responsible Ergonomics department. Refer to SAE/USCAR-12 Wiring Component Design Guidelines for additional guidelines.
Standard

Avoidance of Hydrogen Embrittlement of Steel

2002-08-22
HISTORICAL
USCAR5-1
This standard outlines the conditions that enhance the risk of hydrogen embrittlement of steel. It also defines the relief procedures required to minimize the risk of hydrogen embrittlement. SAE/USCAR-5 is intended to control the process.
Standard

TEST FOR EVALUATING THE TORQUE-TENSION RELATIONSHIP OF BOTH EXTERNAL AND INTERNAL METRIC THREADED FASTENERS

1998-12-30
HISTORICAL
USCAR10
This standard provides a test method for determining the torque-tension relationship of both external and internal metric threaded fasteners for the purpose of measuring the frictional characteristics of the threaded fasteners. The results obtained by this test are relevant to the test conditions only and should not be utilized for specific applications.
Standard

GRAIN FLOW PATTERN FOR BOLTS AND SCREWS

1998-12-30
HISTORICAL
USCAR8
This specification covers the grain flow pattern requirements in headed bolts and screws. The heading practice in the manufacture of the bolt or screw sets the grain flow pattern, but it is also greatly influenced by the fastener design.
Standard

AVOIDANCE OF HYDROGEN EMBRITTLEMENT OF STEEL

1997-11-01
HISTORICAL
USCAR5
This standard outlines the conditions that enhance the risk of hydrogen embrittlement of steel and define the relief procedures required to minimize the risk of hydrogen embrittlement. It is intended to control the process.
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