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A-6C1 Fluids and Contamination Control Committee Materials properties Pressure Maintenance and Aftermarket Technical review

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Standard

Fire Resistant Phosphate Ester Hydraulic Fluid for Aircraft
2021-07-20
WIP
AS1241E
This document establishes the requirements for physical and chemical properties and the minimum tests to evaluate suitability of phosphate ester hydraulic fluids for use in aircraft systems where fire resistance is required. Additional tests may be specified by the qualifying agency to demonstrate compliance with their specific requirements. The "qualifying agency" will be defined herein to be the airframe manufacturer submitting certification approval for use of the fluid in a specific model airplane. Fluids meeting the requirements of this specification may be approved by a qualifying agency for use on specific airplane models. Data used to show compliance to this specification can be used by the qualifying agency to show compliance to the applicable regulations for the appropriate certifying authority; e.g., FAA, EASA, etc.
Standard

Liquid Filter Ratings, Parameters and Tests
2021-04-29
CURRENT
AIR887C
This SAE Aerospace Information Report (AIR) identifies and explains the meaning of various ratings and terms used to describe the physical characteristics of liquid filter elements. The significance of various filter parameters is discussed. In addition, a number of filter test methods are briefly described. This AIR and the data presented are only applicable where the system liquid wets the filter elements.
Standard

Degradation Limits of MIL-PRF-5606, MIL-PRF-83282, and MIL-PRF-87257 Hydraulic Fluids Used in Hydraulic Test Stands
2020-10-14
CURRENT
AIR810E
This SAE Aerospace Information Report (AIR) presents data on normally accepted changes in physical properties and contamination levels for MIL-PRF-5606, MIL-PRF-83282, and MIL-PRF-87257 hydraulic fluids used in hydraulic test stands. This information is of importance to all users of hydraulic test stands to assure the performance data obtained on these test stands for specific components will not be adversely affected by excessive changes in fluid properties or contamination levels.
Standard

Methods for Evaluating Cryogenic Filters
2019-12-03
CURRENT
ARP900C
The purpose of this document is to present test methods that can be utilized to evaluate the filtration and operating characteristics of filters that will be utilized in a cryogenic system. The methods presented herein are intended to supplement standard filter testing specifications to allow evaluation of filter performance characteristics in areas that could be affected by extreme low temperatures.
Standard

Importance of Physical and Chemical Properties of Aircraft Hydraulic Fluids
2019-10-02
CURRENT
AIR81E
This document discusses the relative merits of the physical and chemical properties of hydraulic fluids in relation to the aerospace hydraulic system design, and the related materials compatibility. The discussion in this report applies both to hydrocarbon and phosphate ester based aircraft hydraulic fluids. In some cases, numerical limits are suggested, but, in general, the significance and effect of a property is noted qualitatively.
Standard

Aerospace Hydraulic Fluids Physical Properties
2018-08-16
CURRENT
AIR1362D
This SAE Aerospace Information Report (AIR) presents data on hydraulic fluids which are of interest to detail designers of hydraulic systems and components for aerospace flight vehicles. The data pertains to fluids conforming to the following specifications: MIL-PRF-5606 MIL-H-8446 MIL-PRF-27601 (canceled) MIL-PRF-27601 has been canceled without replacement and the data presented herein is for information purposes only. MIL-PRF-83282 MIL-H-53119 MIL-PRF-87257 AS1241 Type IV, Classes 1 and 2, and Type V
Standard

Aerospace - Evaluation of Particulate Contamination in Hydraulic Fluid - Membrane Procedure
2018-08-13
CURRENT
ARP4285A
This SAE Aerospace Recommended Practice (ARP) establishes a method for evaluating the particulate matter extracted from the working fluid of a hydraulic system or component using a membrane. The amount of particulate matter deposited on the membrane due to filtering a given quantity of fluid is visually compared against a standard membrane in order to provide an indication of the cleanliness level of the fluid.
Standard

Air in Aircraft Hydraulic Systems
2018-01-19
CURRENT
AIR5829
This SAE Aerospace Information Report (AIR) discusses the forms that air may take in aircraft hydraulic systems. Further, the effects of the various air forms on system operation are addressed. Recommended system design to prevent air effects and maintenance procedures to prevent and remove air are provided. Nitrogen leakage from accumulators is also a source of gas in hydraulic systems and may compose a portion of the “air” in the hydraulic system. The term “air” in this report does not differentiate between a gas composed strictly of normal atmospheric air or one that includes a mixture of additional nitrogen as well. The discussions of the report apply equally with any proportions of atmospheric air and nitrogen in the system.
Standard

Aerospace Hydraulic Fluids Physical Properties
2016-11-01
HISTORICAL
AIR1362C
This SAE Aerospace Information Report (AIR) presents data on hydraulic fluids which are of interest to detail designers of hydraulic systems and components for aerospace flight vehicles. The data pertains to fluids conforming to the following specifications: MIL-PRF-5606 MIL-H-8446 MIL-PRF-27601 (canceled) MIL-PRF-27601 has been canceled without replacement and the data presented herein is for information purposes only. MIL-PRF-83282 MIL-H-53119 MIL-PRF-87257 AS1241 Type IV, Classes 1 and 2, and Type V
Standard

Fire Resistant Phosphate Ester Hydraulic Fluid for Aircraft
2016-09-16
CURRENT
AS1241D
This document establishes the requirements for physical and chemical properties and the minimum tests to evaluate suitability of phosphate ester hydraulic fluids for use in aircraft systems where fire resistance is required. Additional tests may be specified by the qualifying agency to demonstrate compliance with their specific requirements. The "qualifying agency" will be defined herein to be the airframe manufacturer submitting certification approval for use of the fluid in a specific model airplane. Fluids meeting the requirements of this specification may be approved by a qualifying agency for use on specific airplane models. Data used to show compliance to this specification can be used by the qualifying agency to show compliance to the applicable regulations for the appropriate certifying authority; e.g., FAA, EASA, etc.
Standard

Importance of Physical and Chemical Properties of Aircraft Hydraulic Fluids
2016-04-20
HISTORICAL
AIR81D
This document discusses the relative merits of the physical and chemical properties of hydraulic fluids in relation to the aerospace hydraulic system design, and the related materials compatibility. The discussion in this report applies both to hydrocarbon and phosphate ester based aircraft hydraulic fluids. In some cases, numerical limits are suggested, but, in general, the significance and effect of a property is noted qualitatively.
Standard

Evaluating Effectiveness of Filter Element Cleaning Methods
2014-06-03
CURRENT
ARP725B
This SAE Aerospace Recommended Practice (ARP) presents a procedure for evaluating cleaning methods with respect to contaminant removal and element degradation particularly for metallic filter elements. A procedure for checking durability of cleaning equipment and a referee cleaning method are also included. It is applicable only to the evaluation of cleaning methods proposed for removal of service dirt and not for built-in dirt, liquid oxygen (LOX) cleaning, etc. Supporting information for use with the ARP is also included.
Standard

Evaluating Effectiveness of Filter Element Cleaning Methods
2013-10-08
HISTORICAL
ARP725A
This SAE Aerospace Recommended Practice (ARP) presents a procedure for evaluating cleaning methods with respect to contaminant removal and element degradation particularly for metallic filter elements. A procedure for checking durability of cleaning equipment and a referee cleaning method are also included. It is applicable only to the evaluation of cleaning methods proposed for removal of service dirt and not for built-in dirt, liquid oxygen (LOX) cleaning, etc. Supporting information for use with the ARP is also included.
Standard

Aerospace - Chlorinated Solvent Contamination of MIL-H-5606/MIL-H-83282 Vehicle Hydraulic Systems
2013-06-18
CURRENT
AIR4713A
Although there is controversy regarding the chemical form of chlorine and its relation to harmful effects in the hydraulic fluid (i.e., chloride ions versus organic chloro-compounds versus total chlorine in all forms), it is generally agreed that total chlorine content should be measured and controlled. In the near future, the ban on the manufacture of chlorinated solvents, out of concern for depletion of the ozone layer, may in itself diminish or eliminate chlorine contamination related aircraft malfunctions. It is generally accepted that hydraulic fluid contamination should be held to a minimum under all conditions. The benefits of low contamination levels are improved performance, lower maintenance due to lower wear, corrosion and erosion, longer fluid life, longer component life, etc. Contaminants can be classified into two general types: those that are insoluble and those that are soluble in the hydraulic fluid.
Standard

Secondary Filters for Fluid System Reliability
2012-09-24
CURRENT
AIR4057B
This SAE Aerospace Information Report (AIR) discusses the design choices and engineering trade-offs available to the system designer in the efficient selection and application of Last-Chance filters in contrast to main or primary system filters.
Standard

Fine Wire Mesh for Filter Elements
2012-09-24
CURRENT
AIR888C
This SAE Aerospace Information Report (AIR) discusses the terminology, types, method of manufacture and chemistry of the fine wire meshes used for filtration of hydraulic, lubrication fuel systems, and similar applications. Information contained herein may be used for quality assurance testing to insure that a high performance filter grade wire mesh is acceptable for use in an aerospace application.
Standard

Methods for Evaluating Cryogenic Filters
2011-12-19
HISTORICAL
ARP900B
The purpose of this document is to present test methods that can be utilized to evaluate the filtration and operating characteristics of filters that will be utilized in a cryogenic system. The methods presented herein are intended to supplement standard filter testing specifications to allow evaluation of filter performance characteristics in areas that could be affected by extreme low temperatures. The test methods can be utilized to evaluate filters for particle sizes equal to or greater than 5.0 μm and flows up to and including 60 gpm (230 L/min) capacity. If higher flow rate filters are to be evaluated in accordance with the test methods presented herein, it will be necessary to increase the system flow capacity and the size of effluent sampling system from those recommended in this document.
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