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Technical Paper

The Impacts of Fly Ash Particles on the Zinc Aluminum Casting Alloy and Its Mechanical Properties

2024-02-23
2023-01-5123
Fly ash is a light byproduct produced when pulverized coal is burnt in suspension-fueled furnaces in power plants. Separating the recovered fly ash from the exhaust gases. Due to its distinct physical and chemical properties, it is utilized in a wide variety of industrial and building applications. These applications include the production of cement and concrete, the stabilization of liquid waste, and hydraulic mining backfill. Fly ash has the potential to enhance the physical and mechanical properties of aluminum castings, as well as reduce their costs and increase their densities, all while lowering their prices. This research investigated the effect of fly ash incorporation on the mechanical properties of the aluminum casting alloy ZA8. Investigated were the cast and heat-treated varieties of unreinforced ZA8 and its metal matrix composite of 15% ferrous, 20% nickel, 10% fly ash, and 10% magnesium carbide.
Technical Paper

Structure and Behaviour Characteristics of Aluminum –Nickel- Zinc Alloy by Spray Forming

2024-02-23
2023-01-5120
The microstructure of the alloy and the manner in which it responds to heat treatment has been investigated. The alloy was aged at 550OC when it was initially spray-formed, or when its thickness was decreased by 38%. Before further aging of some specimens, a four-hour solution treatment at 1015OC was performed. The subsequent phase was a cold deformation that was barely 60% of the sample's initial thickness. The alloys' electrical conductivity and hardness may be evaluated based on how long they had been created. Following solution treatment and cold rolling, the alloy's peak hardness was around 380 kgf/mm2. In samples aged immediately under spray-produced conditions, the maximum peak hardness of 255 kgf/mm2 was attained. Conductivities in freshly cold-rolled samples could reach up to 75% of the standard for annealed copper internationally. It looks at the microstructural features of this alloy in this context, paying close attention to how various processing conditions affect them.
Technical Paper

Effect of Temperature on Synchronizer Ring Performance

2023-11-10
2023-28-0054
The brass synchronizers are not resistant to abusive conditions of gearbox operations, but they are very durable and cheap when used on their favorable material property working limit. The main failure which can occur in the gearbox due to the synchronizer is crash noise. During gear shifting the gear crash will create high discomfort for the driver and must apply high force to change the gears. The main factors which contribute to the crash phenomenon are the insufficient coefficient of friction, high drag in the system, and high wear rate of the synchronizer rings before the intended design life of the synchronizer. The brass synchronizers were tested on the SSP-180, ZF synchronizer test rig to know the effect of the synchronizer performance parameters like the coefficient of friction, sleeve force, slipping time as well as durability parameters like wear rate when the operating temperature of the oil is changed.
Standard

Cross Reference for Materials for Fluid Systems Components, Including Military and Federal Specifications and Their International Equivalents

2022-08-19
AIR1564C
This SAE Aerospace Report (AIR) provides a cross reference for SAE material standards to other similar standards. The SAE Committee G-3 invites comments and recommendations for the addition of materials and information for inclusion into this informational report. No attempt has been made to obtain samples of the materials or conduct physical and chemical analyses to determine if they are equivalent. Anyone using this AIR, therefore, is cautioned to verify for themselves the interchangeabillity of the specific materials. Additional contributions of missing or supplemental data should be directed to SAE marked for the attention of Committee G-3.
Standard

Plating, Tin-Zinc Alloy

2022-01-21
AMS2434E
This specification covers the requirements for electrodeposited tin-zinc alloy plating.
Standard

Nickel Plating (Electrodeposited)

2021-10-12
AMSQQN290D
These products have been used typically for electrodeposited nickel plating on steel, copper and copper alloys, and zinc and zinc alloys, but usage is not limited to such applications.
Standard

Flux, Silver Brazing

2021-08-06
AMS3410K
This specification covers a silver-brazing flux in the form of a paste.
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