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Technical Paper

Simulation Study of Sparked-Spray Induced Combustion at Ultra-Lean Conditions in a GDI Engine

2024-04-09
2024-01-2107
Ultra-lean combustion of GDI engine could achieve higher thermal efficiency and lower NOx emissions, but it also faces challenges such as ignition difficulties and low-speed flame propagation. In this paper, the sparked-spray is proposed as a novel ignition method, which employs the spark to ignite the fuel spray by the cooperative timing control of in-cylinder fuel injection and spark ignition and form a jet flame. Then the jet flame fronts propagate in the ultra-lean premixed mixture in the cylinder. This combustion mode is named Sparked-Spray Induced Combustion (SSIC) in this paper. Based on a 3-cylinder 1.0L GDI engine, a 3D simulation model is established in the CONVERGE to study the effects of ignition strategy, compression ratio, and injection timing on SSIC with a global equivalence ratio of 0.50. The results show it is easier to form the jet flame when sparking at the spray front because the fuel has better atomization and lower turbulent kinetic energy at the spray front.
Technical Paper

Efficiency Enhancement and Lean Combustion Performance Improvement by Argon Power Cycle in a Methane Direct Injection Engine

2023-10-31
2023-01-1618
Argon Power Cycle (APC) is an innovative future potential power system for high efficiency and zero emissions, which employs an Ar-O2 mixture rather than air as the working substance. However, APC hydrogen engines face the challenge of knock suppression. Compared to hydrogen, methane has a better anti-knock capacity and thus is an excellent potential fuel for APC engines. In previous studies, the methane is injected into the intake port. Nevertheless, for lean combustion, the stratified in-cylinder mixture formed by methane direct injection has superior combustion performances. Therefore, based on a methane direct injection engine at compression ratio = 9.6 and 1000 r/min, this study experimentally investigates the effects of replacing air by an Ar-O2 mixture (79%Ar+21%O2) on thermal efficiencies, loads, and other combustion characteristics under different excess oxygen ratios. Meanwhile, the influences of varying the methane injection timing are studied.
Technical Paper

NOx Emission Characteristics of Active Pre-Chamber Jet Ignition Engine with Ammonia Hydrogen Blending Fuel

2023-10-31
2023-01-1629
Ammonia is employed as the carbon-free fuel in the future engine, which is consistent with the requirements of the current national dual-carbon policy. However, the great amount of NOx and unburned NH3/H2 in the exhaust emissions is produced from combustion of ammonia and is one kind of the most strictly controlled pollutants in the emission regulation. This paper aims to investigate the NOx and unburned NH3/H2 generative process and emission characteristics by CFD simulation during the engine combustion. The results show that the unburned ammonia and hydrogen emissions increase with an increase of equivalence ratio and hydrogen blending ratio. In contrast, the emission concentrations of NOx, NO, and NO2 decrease with the increasing of equivalence ratio, but increase with hydrogen blending ratio rising. The emission concentration of N2O is highly sensitive to the O/H group and temperature, and it is precisely opposite to that of NO and NO2.
Technical Paper

Combustion and Emission Characteristics of Ammonia Jet Flames, Based on a Controllable Activated Thermal Atmosphere

2023-10-31
2023-01-1645
Ammonia is a new type of carbon-free fuel with low cost, clean and safe. The research and application of zero-carbon fuel internal combustion engines has become the mainstream of future development. However, there still exist problems should be solved in the application of ammonia fuel. Due to the lower flame laminar speed and higher ignition temperature, ammonia may have unstable combustion phenomena. In this work, the characteristics of ammonia combustion have been investigated, based on controllable thermal activated atmosphere burner. The ignition delay has been used to analyze the ammonia combustion characteristics. With the increase in co-flow temperature, the ignition delay of ammonia/air has an obvious decline. In order to investigate the emission characteristics of ammonia, CHEMKIN is used to validate the different chemical reaction mechanisms and analyse the ammonia emissions.
Technical Paper

Numerical Investigations on Formation Process of N2O in Ammonia/Hydrogen Fueled Pre-Chamber Jet Ignition Engine

2023-10-30
2023-01-7023
Ammonia is used as the carbon-free fuel in the engine, which is consistent with the requirements of the current national dual-carbon policy. However, the great amount of NOx in the exhaust emissions is produced after combustion of ammonia and is one kind of the most tightly controlled pollutants in the emission regulation. Nitrous Oxide (N2O) is a greenhouse gas with a very strong greenhouse effect, so that the N2O emissions needs to be paid close attention. In this paper, the CFD simulation of the N2O formation and emission characteristics during combustion is carried in the ammonia/hydrogen fueled pre-chamber jet ignition engine.
Technical Paper

Simulation Study on the Effect of In-Cylinder Water Injection Mass on Engine Combustion and Emissions Characteristics

2023-10-30
2023-01-7004
The rapid development of the automobile industry has brought energy and environmental issues that scholars are increasingly concerning about. Improving efficiency and reducing emissions are currently two hot topics in the internal combustion engine industry. Direct water injection technology (DWI) can effectively reduce the cylinder temperature, which is due to the absorption of the heat by the injecting liquid water. In addition, lower temperature in the cylinder will reduce the formation of NO. In this paper, a CFD simulation of DWI application in a lean-burning single-cylinder engine with pre-chamber jet ignition was carried out. And the engine was experimentally tested for the simulation model validation. And then the effect of DWI strategy with different injecting water mass on the combustion and emissions characteristics are analyzed. Physically, injected water not only absorbs heat but also provides heat insulation.
Technical Paper

Particulate Emission Characteristics and GPF Performance of WLTC Cycle based on Exhaust Gas Simulator

2023-09-29
2023-32-0097
GDI engine has gained much popularity in vehicle market with its high thermal efficiency. However, because of higher particulate emissions, it becomes harder for GDI engines to fulfill the iteration of emission regulations in various countries. As a result, Gasoline Particulate Filter (GPF) has received more and more attention and applications. It is important to study the particulate emission and GPF performance especially for transient cycles. With a self-designed test bench with burner named Exhaust Gas Simulator, a transient control strategy to simulate the exhaust state of the WLTC cycle has been developed and achieved a fast and stable ash accumulation rate. Three levels of ash loading, in terms of 0g/L, 5g/L and 35g/L, were accumulated on respective GPF for different aging degrees with this test bench. The effect of ash loading on GPF performance was investigated.
Technical Paper

Active Plasma Probing for Lean Burn Flame Detection

2023-04-11
2023-01-0293
Combustion diagnostics of highly diluted mixtures are essential for the estimation of the combustion quality, and control of combustion timing in advanced combustion systems. In this paper, a novel fast response flame detection technique based on active plasma is introduced and investigated. Different from the conventional ion current sensing used in internal combustion engines, a separate electrode gap is used in the detecting probing. Further, the detecting voltage across the electrode gap is modulated actively using a multi-coil system to be slightly below the breakdown threshold before flame arrival. Once the flame front arrives at the probe, the ions on the flame front tend to decrease the breakdown voltage threshold and trigger a breakdown event. Simultaneous electrical and optical measurements are employed to investigate the flame detecting efficacy via active plasma probing under both quiescent and flow conditions.
Technical Paper

Characteristics of Transient NOx Emissions of HEV under Real Road Driving

2020-04-14
2020-01-0380
To meet the request of China National 6b emission regulations which will be officially implemented in China, firstly including the RDE emission test limits, the transient emissions on real road condition are paid more attention. A non-plug-in hybrid light-duty gasoline vehicles (HEV) sold in the Chinese market was selected to study real road emissions employed fast response NOx analyzer from Cambustion Ltd. with a sampling frequency of 100Hz, which can measure the missing NO peaks by standard RDE gas analyzer now. Emissions from PEMS were also recorded and compared with the results from fast response NOx analyzer. The concentration of NOx emissions before and after the Three Way Catalyst (TWC) of the hybrid vehicle were also sampled and analyzed, and the working efficiency of the TWC in real road driving process was investigated.
Technical Paper

Study on Diesel Atomization Characteristics for Hot Exhaust Gas Burner

2019-12-19
2019-01-2238
A hot exhaust gas burner system is applied to break through the limitations of the traditional diesel engine bench. Sufficient atomization is needed to realize spark ignition in a low-pressure burner system. Hence, the design of the atomization system is studied both experimentally and numerically. Through the reasonable optimization of the nozzle diameter, the air assist pressure, the angle among the four nozzles of four V-structures as well as the diameter and the angle of co-flow holes, an even distribution of small diesel droplets in the ignition area of the burner is realized. Consequently, diesel spray can be spark ignited in a low-pressure burner system, which can simulate the diesel exhaust. And the DPF can be installed downstream of the burner to quickly analyze the effect of ash accumulation on the DPF.
Technical Paper

Numerical Study of Intake Manifold Water Injection on Characteristics of Combustion and Emissions in a Heavy-Duty Natural Gas Engine

2019-04-02
2019-01-0562
The performances of heavy-duty natural gas engines have been limited by combustion temperature and NOx emissions for a long time. Recently, water injection technology has been widely considered as a technical solution in reducing fuel consumption and emissions simultaneously in both gasoline and diesel engines. This paper focuses on the impacts of intake manifold water injection on characteristics of combustion and emissions in a natural gas heavy-duty engine through numerical methods. A computational model was setup and validated with experimental data of pressure traces in a CFD software coupled with detailed chemical kinetics. The simulation was mainly carried out in low-speed and full-load conditions, and knock level was also measured and calculated by maximum amplitude of pressure oscillations (MAPO).
Technical Paper

A Study on the Combustion Characteristics of a Methane Jet Flame in a Pressurized Hot Vitiated Co-flow

2019-01-15
2019-01-0082
This work presents the study of the methane jet flame in a pressurized vitiated co-flow burner (PVCB). The lift-off length and the stabilization of the methane jet flame under different environment pressures, co-flow temperatures, co-flow rates and jet velocities have been studied, and a chemical numerical simulation based on Gri-mech 3.0 was analyzed as well. The results could provide theoretical supports for the research of natural gas engine combustion stabilization control to increase its thermal efficiency. The experimental results show that the lift-off length decreases obviously (104.22mm to76.14mm) with the increase of the environment pressure (1to1.5bar, 1073K) and temperature (119.34mm to 43.74mm from 1058K to 1118K, 1bar), meanwhile, it also increases with the increment of the co-flow rate and jet velocity.
Technical Paper

Simulation of Intake Manifold Water Injection in a Heavy Duty Natural Gas Engine for Performance and Emissions Enhancement

2018-09-10
2018-01-1653
The present work discusses the effects of intake manifold water injection in a six-cylinder heavy duty natural gas (NG) engine through one-dimensional simulation. The numerical study was carried out based on GT-Power under different engine working conditions. The established simulation model was firstly calibrated in detail through the whole engine speed sweep under full load conditions before the model of intake manifold water injector was involved, and the calibration was based on experimental data. The intake manifold water injection mass was controlled through adjustment of intake water/gas (water/natural gas) ratio, a water/gas ratio swept from 0 to 4 was selected to investigate the effects of intake manifold water injection on engine performance and emissions characteristics. On the other hand, the enhancement potential of intake manifold water injection in heavy duty NG engine under lean and stoichiometric condition was also investigated by the alteration of air-fuel ratio.
Technical Paper

Effect of EGR Temperature on PFI Gasoline Engine Combustion and Emissions

2017-10-08
2017-01-2235
In order to investigate the impacts of recirculated exhaust gas temperature on gasoline engine combustion and emissions, an experimental study has been conducted on a turbocharged PFI gasoline engine. The engine was equipped with a high pressure cooled EGR system, in which different EGR temperatures were realized by using different EGR coolants. The engine ran at 2000 r/min and 3000 r/min, and the BMEP varied from 0.2MPa to 1.0MPa with the step of 0.2MPa. At each case, there were three conditions: 0% EGR, 10% LT-EGR, 10% HT-EGR. The results indicated that LT-EGR had a longer combustion duration compared with HT-EGR. When BMEP was 1.0 MPa, CA50 of HT-EGR advanced about 5oCA. However, CA50 of LT-EGR could still keep steady and in appropriate range, which guaranteed good combustion efficiency. Besides, LT-EGR had lower exhaust gas temperature, which could help to suppress knock. And its lower exhaust gas temperature could reduce heat loss. These contributed to fuel consumption reduction.
Journal Article

Study of the Combustion Characteristics of a HCCI Engine Coupled with Oxy-Fuel Combustion Mode

2017-03-28
2017-01-0649
The present work proposed to implement oxy-fuel combustion mode into a homogeneous charge compression ignition engine to reduce complexity in engine emissions after-treatment and lower carbon dioxide emission. The combination of oxy-fuel combustion mode with homogeneous charge compression ignition engine can be further optimized by the utilization of direct high temperature and pressure water injection to improve cycle performance. A retrofitted conventional diesel engine coupled with port fuel injection and direct water injection is utilized in this study. A self-designed oxygen and carbon dioxide mixture intake system with flexible oxygen fraction adjustment ability is implemented in the test bench to simulate the adoption of exhaust gas recirculation. Water injection system is directly installed in the combustion chamber with a modified high speed solenoid diesel injector.
Technical Paper

Improvement on Energy Efficiency of the Spark Ignition System

2017-03-28
2017-01-0678
Future clean combustion engines tend to increase the cylinder charge to achieve better fuel economy and lower exhaust emissions. The increase of the cylinder charge is often associated with either excessive air admission or exhaust gas recirculation, which leads to unfavorable ignition conditions at the ignition point. Advanced ignition methods and systems have progressed rapidly in recent years in order to suffice the current and future engine development, and a simple increase of energy of the inductive ignition system does not often provide the desired results from a cost-benefit point of view. Proper design of the ignition system circuit is required to achieve certain spark performances.
Technical Paper

Knock and Pre-Ignition Detection Using Ion Current Signal on a Boosted Gasoline Engine

2017-03-28
2017-01-0792
In order to meet the ever more stringent demands on the CO2 emission reduction, downsized modern gasoline engine with highly boosted turbo charger meets new challenges such as super knock and pre-ignition, which will influence the engine combustion efficiency, smooth operation and even cause mechanical failure. A spark plug type ion current detection sensor was used in a 1.8L turbo charged gasoline engine. The ion-current wave signal differed greatly under different engine operating conditions such as without knock, with knock of different knock intensities. The frequency spectrum of ion-current was also studied, by the method of discrete Fourier transform (DFT). In knocking cycles, there were fluctuations of frequency 8-13 kHz both in the combustion pressure signal and in the ion current signal, proving the existence of knock information.
Technical Paper

Numerical Simulation and Optimization of the Underhood Fluid Field and Cooling Performance for Heavy Duty Commercial Vehicle under Different Driving Conditions

2015-09-29
2015-01-2902
As the commercial vehicle increases staggeringly in China, environmental pollution and excessively fuel consumption can't be neglected anymore. Vehicle thermal management has been adopted by many vehicle manufactures as an ideal alternative to reduce fuel consumption and exhaust emission by its cost-efficient and effective merit. In addition, the components in heavy duty commercial vehicle engine hood may suffer overheat harm. Hence investigating the thermal characteristics in engine hood can be an effective way to identify and dismiss the potential overheat harm. In terms of this, the paper has adopted CFD simulation method to obtain the comprehensive thermal flow field characteristics of engine hood in a heavy commercial vehicle. Then by analyzing the thermal flow field in engine hood, concerning optimization strategies were put forward to improve the thermal environment.
Technical Paper

Effect of Water Injection Temperature on Characteristics of Combustion and Emissions for Internal Combustion Rankine Cycle Engine

2014-10-13
2014-01-2600
The present work discusses a novel oxyfuel combustion method named internal combustion rankine cycle (ICRC) used in reciprocating engines. Water is heated up through heat exchanger by exhaust gas and engine cooling system, and then injected into the cylinder near top dead center to control the combustion temperature and in-cylinder pressure rise rate, meanwhile to enhance the thermo efficiency and work of the combustion cycle. That is because injected water increases the mass of the working fluid inside the cylinder, and can make use of the combustion heat more effectively. Waste heat carried away by engine coolant and exhaust gas can be recovered and utilized in this way. This study investigates the effect of water injection temperature on the combustion and emission characteristics of an ICRC engine based on self-designed test bench. The results indicate that both indicated work and thermal efficiency increase significantly due to water injection process.
Technical Paper

Study of the Combustion and Emission Characteristics of a Quasi ICRC Engine Under Different Engine Loads

2014-04-01
2014-01-1202
A novel reciprocating engine version of oxy-fuel combustion cycle combined with water direct injection (known as internal combustion rankine cycle) is presented in this paper. Water is injected near top dead center to control the reaction rate of the oxy-fuel mixture, as well as the peak in-cylinder temperature. The evaporation of the water mist will increase the mass of working gas inside the cylinder, and enhances the thermo efficiency and MEP. Moreover, the injected water is heated up through heat exchangers by both engine coolant and exhaust gas, and the waste heat is effectively recovered this way. This study investigates the combustion and emission characteristics of ICRC under different engine loads based on a single-cylinder, air-cooled SI engine fueled with propane. An extra diesel injector is employed to inject water with high injection temperature (160°C).
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