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Technical Paper

Computational Investigation of the Effects of Injection Strategy and Rail Pressure on Isobaric Combustion in an Optical Compression Ignition Engine

2021-09-05
2021-24-0023
The high-pressure isobaric combustion has been proposed as the most suitable combustion mode for the double compre4ssion expansion engine (DCEE) concept. Previous experimental and simulation studies have demonstrated an improved efficiency compared to the conventional diesel combustion (CDC) engine. In the current study, isobaric combustion was achieved using a single injector with multiple injections. Since this concept involves complex phenomena such as spray to spray interactions, the computational models were extensively validated against the optical engine experiment data, to ensure high-fidelity simulations. The considered optical diagnostic techniques are Mie-scattering, fuel tracer planar laser-induced fluorescence (PLIF), and natural flame luminosity imaging. Overall, a good agreement between the numerical and experimental results was obtained.
Journal Article

Analysis of Fuel Properties on Combustion Characteristics in a Narrow-Throat Pre-Chamber Engine

2021-04-06
2021-01-0474
In this study, the authors investigated the effect of fuel properties on the combustion characteristics by employing methane, methanol, ethanol, and primary reference fuels (PRFs) as the main chamber fuel while using methane for the pre-chamber. Global excess air ratios (λ) from 1.6 to lean limit were tested, while 13% of total fuel energy supplied to the engine was delivered via the pre-chamber. The gaseous methane was injected into the pre-chamber at the gas exchange top-dead-center (TDC). Port fuel injection was tested with both open and closed inlet valves. The pre-chamber assembly was designed to fit into the diesel injector pocket of the base engine, which resulted in a narrow throat diameter of 3.3 mm. The combustion stability limit was set at 5% of the coefficient of variation of gross IMEP, and the knock intensity limit was set at 10 bar. GT-Power software was used to estimate the composition of pre-chamber species and was used in heat release analysis of the two chambers.
Technical Paper

Experimental Study on Knock Mechanism with Multiple Spark Plugs and Multiple Pressure Sensors

2020-09-15
2020-01-2055
Engine knock is an abnormal phenomenon, which places barriers for modern Spark-Ignition (SI) engines to achieve higher thermal efficiency and better performance. In order to trigger more controllable knock events for study while keeping the knock intensity at restricted range, various spark strategies (e.g. spark timing, spark number, spark location) are applied to investigate on their influences on knock combustion characteristics and pressure oscillations. The experiment is implemented on a modified single cylinder Compression-Ignition (CI) engine operated at SI mode with port fuel injection (PFI). A specialized liner with 4 side spark plugs and 4 pressure sensors is used to generate various flame propagation processes, which leads to different auto-ignition onsets and knock development. Based on multiple channels of pressure signals, a band-pass filter is applied to obtain the pressure oscillations with respect to different spark strategies.
Technical Paper

High-Speed Imaging of Main-Chamber Combustion of a Narrow Throat Pre-Chamber under Lean Conditions

2020-09-15
2020-01-2081
Pre-chamber combustion (PCC) allows an extension on the lean limit of an internal combustion engine (ICE). This combustion mode provides lower NOx emissions and shorter combustion durations that lead to a higher indicated efficiency. In the present work, a narrow throat pre-chamber was tested, which has a unique nozzle area distribution in two rows of six nozzle holes each. Tests were carried out in a modified heavy-duty engine for optical visualization. Methane was used as fuel for both the pre-chamber and the main chamber. Seven operating points were tested, including passive pre-chamber mode as a limit condition, to study the effect of pre- and main-chamber fuel addition on the pre-chamber jets and the main chamber combustion via chemiluminescence imaging. A typical cycle of one of the tested conditions is explained through the captured images. Observations of the typical cycle reveal a predominant presence of only six jets (from the lower row), with well-defined jet structures.
Technical Paper

A Study on the Performance and Emissions of HCCI Oxy-Fuel Combustion in a CFR Engine with Recirculated Carbon Dioxide

2020-09-15
2020-01-2065
Stringent emission regulations and the anticipated climate change call for a paradigm shift in the design of the conventional internal combustion engines. One way to combat this problem is oxy-fuel combustion in which the combustion products are mainly water vapor and carbon dioxide. Water vapor can be easily separated by condensation and carbon dioxide is then easily captured and stored. However, many technical challenges are associated with this mode of combustion. There are many challenges facing oxy-fuel combustion before it find its way to commercial production especially for internal combustion engines. One such challenge is the relatively high temperature of the oxy-fuel combustion. A solution to this problem is the recirculation of the generated CO2 to moderate the in-cylinder temperature. Therefore, careful study of the effect of recirculating the CO2 back to combustion chamber is needed before the implementation of such a concept.
Journal Article

Computational Study of a Multiple Fuel Injector Concept under High-Load and High-EGR Conditions

2020-09-15
2020-01-2034
A new concept utilizing multiple fuel injectors was proven effective at reducing heat transfer losses by directing spray plumes further away from the combustion chamber walls. In this concept, two injectors are mounted close to the rim of the piston bowl and point in opposite directions to generate swirling in-cylinder bulk motion. Moreover, a new flat-bowl piston design was also proposed in combination with the multiple fuel injectors for even larger improvements in thermal efficiency. However, all tests were performed at low-to-medium load conditions with no significant EGR. Modern engine concepts, such as the double compression-expansion engine (DCEE), have demonstrated higher thermal efficiency when operated at high-load conditions with a large amount of EGR for NOx control. Thus, this study aims to assess the effectiveness of the multiple-fuel-injector system under such conditions. In this study, a number of 3-D CFD simulations are performed using the RANS technique in CONVERGE.
Technical Paper

Optical Diagnostics of Isooctane and n-Heptane Isobaric Combustion

2020-04-14
2020-01-1126
Isobaric combustion has demonstrated a great potential to reach high thermodynamic efficiency in the advanced Double Compression Expansion Engine (DCEE) concept. It appears as one of few viable choices for applications with high-pressure combustion. At these conditions, releasing heat at a constant pressure minimizes the peak in-cylinder pressure and, hence, mitigates excessive mechanical stress on the engine. This study focuses on the effect of fuels on the multiple-injection isobaric combustion. A single-cylinder heavy-duty engine was utilized to test and compare the isobaric combustion with pure isooctane and n-heptane fuels. The engine was equipped with an optical piston to allow a bottom-view of the combustion chamber. The interactions of multiple injections and the combustion behavior were studied using high-speed acquisition of chemiluminescence. The examined isobaric cases have a peak pressure of 70 bar.
Technical Paper

On Maximizing Argon Engines' Performance via Subzero Intake Temperatures in HCCI Mode at High Compression Ratios

2020-04-14
2020-01-1133
The improvement of the indicated thermal efficiency of an argon power cycle (replacing nitrogen with argon in the combustion reaction) is investigated in a CFR engine at high compression ratios in homogeneous charge compression ignition (HCCI) mode. The study combines the two effects that can increase the thermodynamic efficiency as predicted by the ideal Otto cycle: high specific heat ratio (provided by argon), and high compression ratios. However, since argon has relatively low heat capacity (at constant volume), it results in high in-cylinder temperatures, which in turn, leads to the occurrence of knock. Knock limits the feasible range of compression ratios and further increasing the compression ratio can cause serious damage to the engine due to the high pressure rise rate caused by advancing the combustion phasing.
Technical Paper

A Numerical Study on the Ignition of Lean CH4/Air Mixture by a Pre-Chamber-Initiated Turbulent Jet

2020-04-14
2020-01-0820
To provide insights into the fundamental characteristics of pre-chamber combustion engines, the ignition of lean premixed CH4/air due to hot gas jets initiated by a passive narrow throated pre-chamber in a heavy-duty engine was studied computationally. A twelve-hole pre-chamber geometry was investigated using CONVERGETM software. The numerical model was validated against the experimental results. To elucidate the main-chamber ignition mechanism, the spark plug location and spark timing were varied, resulting in different pressure gradient during turbulent jet formation. Different ignition mechanisms were observed for turbulent jet ignition of lean premixed CH4/air, based on the geometry effect. Ignition behavior was classified into the flame and jet ignition depending on the significant presence of hot active radicals. The jet ignition, mainly due to hot product gases was found to be advanced by the addition of a small concentration of radicals.
Technical Paper

Effect of Pre-Chamber Enrichment on Lean Burn Pre-Chamber Spark Ignition Combustion Concept with a Narrow-Throat Geometry

2020-04-14
2020-01-0825
Pre-chamber spark ignition (PCSI) combustion is an emerging lean-burn combustion mode capable of extending the lean operation limit of an engine. The favorable characteristic of short combustion duration at the lean condition of PCSI results in high efficiencies compared to conventional spark ignition combustion. Since the engine operation is typically lean, PCSI can significantly reduce engine-out NOx emissions while maintaining short combustion durations. In this study, experiments were conducted on a heavy-duty engine at lean conditions at mid to low load. Two major studies were performed. In the first study, the total fuel energy input to the engine was fixed while the intake pressure was varied, resulting in varying the global excess air ratio. In the second study, the intake pressure was fixed while the amount of fuel was changed to alter the global excess air ratio.
Technical Paper

Isobaric Combustion for High Efficiency in an Optical Diesel Engine

2020-04-14
2020-01-0301
Isobaric combustion has been proven a promising strategy for high efficiency as well as low nitrogen oxides emissions, particularly in heavy-duty Diesel engines. Previous single-cylinder research engine experiments have, however, shown high soot levels when operating isobaric combustion. The combustion itself and the emissions formation with this combustion mode are not well understood due to the complexity of multiple injections strategy. Therefore, experiments with an equivalent heavy-duty Diesel optical engine were performed in this study. Three different cases were compared, an isochoric heat release case and two isobaric heat release cases. One of the isobaric cases was boosted to reach the maximum in-cylinder pressure of the isochoric one. The second isobaric case kept the same boost levels as the isochoric case. Results showed that in the isobaric cases, liquid fuel was injected into burning gases. This resulted in shorter ignition delays and thus a poor mixing level.
Technical Paper

Optical Study on the Fuel Spray Characteristics of the Four-Consecutive-Injections Strategy Used in High-Pressure Isobaric Combustion

2020-04-14
2020-01-1129
High-pressure isobaric combustion used in the double compression expansion engine (DCEE) concept was proposed to obtain higher engine brake thermal efficiency than the conventional diesel engine. Experiments on the metal engines showed that four consecutive injections delivered by a single injector can achieve isobaric combustion. Improved understanding of the detailed fuel-air mixing with multiple consecutive injections is needed to optimize the isobaric combustion and reduce engine emissions. In this study, we explored the fuel spray characteristics of the four-consecutive-injections strategy using high-speed imaging with background illumination and fuel-tracer planar laser-induced fluorescence (PLIF) imaging in a heavy-duty optical engine under non-reactive conditions. Toluene of 2% by volume was added to the n-heptane and served as the tracer. The fourth harmonic of a 10 Hz Nd:YAG laser was applied for the excitation of toluene.
Technical Paper

Injection Strategies for Isobaric Combustion

2019-12-19
2019-01-2267
In a previous study, we demonstrated that the isobaric combustion cycle, achieved with a split injection strategy, can be more suitable for the double compression expansion engine concept than the conventional diesel combustion cycle. The present work is focused on understanding the effect of different injection strategies on the heat release, efficiency, and emissions of isobaric combustion at the peak cylinder pressure of 150 bar. In situ injection rate measurements are performed to improve our understanding of the heat release rate shape and pollutant formation. A variation of load is performed to demonstrate the feasibility of the isobaric combustion cycle at higher loads, and the means of achieving them. The thermal efficiency reduces at lower loads because of heat losses. It peaks at a medium load point before reducing again at higher loads because of exhaust losses.
Technical Paper

Fuel Flexibility Study of a Compression Ignition Engine at High Loads

2019-12-19
2019-01-2193
Engine experiments were performed on a single-cylinder heavy-duty engine at relatively high loads to investigate the regions where the combustion characteristics are unchanged regardless of the fuel octane number. Primary Reference Fuels (PRFs) and three different commercial fuels with RON values ranging from 0 to 100 were tested in this study. A sweep of net indicated mean effective pressure (IMEPNet) of 5 to 20 bar, absolute intake pressure of 1.5 to 2.8 bar, exhaust gas recirculation (EGR) of 0 to 40%, and fuel injection pressure of 700 to 1400 bar were performed to investigate the combustion characteristics, ignition delay time, combustion duration, efficiency, and emissions. At the highest load point (IMEPNet = 20 bar), all the fuels burn as in conventional diesel combustion. Despite the wide range of octane numbers, all fuels had similar ignition delay time, combustion duration, indicated efficiency, and emissions at 10 to 20 bar IMEPNet.
Technical Paper

Study of Fuel Octane Sensitivity Effects on Gasoline Partially Premixed Combustion Using Optical Diagnostics

2019-09-09
2019-24-0025
Partially premixed combustion (PPC) is a low-temperature combustion concept that could deliver higher engine efficiency, as well as lower emissions. Gasoline-like fuel compression ignition (GCI) is beneficial for air/fuel mixing process under PPC mode because of the superior auto-ignition resistance to prolong ignition delay time. In current experiments, three surrogate fuels with same research octane number (RON77) but different octane sensitivities (OS), PRF77 (S = 0), TPRF77-a (S = 3) and TPRF77-b (S = 5), are tested in a full-transparent single cylinder AVL optical compression ignition (CI) engine at low load conditions. Aiming at investigating the fuel octane sensitivity effect on engine combustion behavior as well as emissions under GCI-PPC mode, engine parameters, and emission data during combustion are compared for the test fuels with a change of injection timing.
Technical Paper

A Study of Lean Burn Pre-Chamber Concept in a Heavy Duty Engine

2019-09-09
2019-24-0107
Due to stringent emission standards, the demand for higher efficiency engines has been unprecedentedly high in recent years. Among several existing combustion modes, pre-chamber spark ignition (PCSI) emerges to be a potential candidate for high-efficiency engines. Research on the pre-chamber concept exhibit higher indicated efficiency through lean limit extension while maintaining the combustion stability. In this study, a unique pre-chamber geometry was tested in a single-cylinder heavy-duty engine at low load lean conditions. The geometry features a narrow throat, which was designed to be packaged inside a commercial diesel injector pocket. The pre-chamber was fueled with methane while the main chamber was supplied with an ethanol/air mixture.
Technical Paper

Oxy-Fuel HCCI Combustion in a CFR Engine with Carbon Dioxide as a Thermal Buffer

2019-09-09
2019-24-0119
Global warming and the increasingly stringent emission regulations call for alternative combustion techniques to reduce CO2 emissions. Oxy-fuel combustion is one of those techniques since the combustion products are easily separated by condensing the water and storing CO2. A problem associated with the burning of fuel using pure oxygen as an oxidant is that it results in high adiabatic flame temperature. This high flame temperature is decreased by introducing a thermal buffer to the system. A thermal buffer in this context is any gas that does not participate in combustion but at the same time absorbs some of the released heat and thus decreases the temperature of the medium. Many experiments have been conducted to study oxy-fuel combustion in ICE using noble gases as thermal buffers. However, those experiments focused on using hydrogen as a fuel to avoid any build-up of CO2 in the system.
Journal Article

Compression Ratio and Intake Air Temperature Effect on the Fuel Flexibility of Compression Ignition Engine

2019-09-09
2019-24-0110
The effect of compression ratio (CR) and intake air temperature on the combustion characteristics of fuels with different octane ratings were investigated on a single-cylinder heavy duty engine. The study focused on Primary Reference Fuels (PRFs) and commercial grade diesel with octane numbers ranging from 0 to 100. The engine was configured at a CR of 11.5:1, which is lower than typical heavy-duty compression ignition CI engines. This aims to compare the fuels’ burning regime with recently reported measurements at CR17:1. Experiments were performed at different intake air temperatures of 20 to 80 °C and net indicated mean effective pressure (IMEPNet) of 5 to 20 bar. The injection rates have been characterized to determine the hydraulic delay of the injector and thus define the actual ignition delay time. At low loads, diesel-like fuels were found to burn in partially premixed combustion (PPC) mode whereas high octane fuels did not ignite.
Technical Paper

The Physical and Chemical Effects of Fuel on Gasoline Compression Ignition

2019-04-02
2019-01-1150
In the engine community, gasoline compression ignition (GCI) engines are at the forefront of research and efforts are being taken to commercialize an optimized GCI engine in the near future. GCI engines are operated typically at Partially Premixed Combustion (PPC) mode as it offers better control of combustion with improved combustion stability. While the transition in combustion homogeneity from convectional Compression Ignition (CI) to Homogenized Charge Compression Ignition (HCCI) combustion via PPC has been comprehensively investigated, the physical and chemical effects of fuel on GCI are rarely reported at different combustion modes. Therefore, in this study, the effect of physical and chemical properties of fuels on GCI is investigated. In-order to investigate the reported problem, low octane gasoline fuels with same RON = 70 but different physical properties and sensitivity (S) are chosen.
Technical Paper

Should We Walk or Take a Car for Minimum Greenhouse Gas Emissions?

2019-04-02
2019-01-0996
This paper compares the greenhouse gas (GHG) emissions attributed to driving a popular production vehicle powered by an internal combustion engine (ICE), as well as a hybrid electric vehicle (HEV), with GHG emissions associated with walking, running and bicycling. The purpose of this study is to offer a different perspective on the problem of global warming due to anthropogenic causes, specifically on transportation and eating patterns. In order to accurately estimate emissions, a full life cycle of food has been considered coupled with energy expenditures of the aforementioned activities obtained from several different sources and averaged for more reliable results. The GHG emissions were calculated for Sweden, the UK, and the US. Depending on the availability of certain data, the methodology for different countries was altered slightly. The question whether walking, running or taking a bicycle is better for the environment than driving a car cannot be answered uniquely.
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