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Technical Paper

PREMIER Combustion of Natural Gas Ignited with Diesel Fuel in a Dual Fuel Engine -Effects of EGR and Supercharging on End-gas Auto Ignition and Thermal Efficiency

2023-09-29
2023-32-0016
To control the auto ignition in end-gas region and to achieve higher thermal efficiency in a natural gas dual fuel engine operated under PREMIER combustion mode where the end-gas auto ignition occurs without knocking-like oscillation, the EGR (exhaust gas recirculation) and supercharging were applied. The EGR rate and the intake air pressure as well as the pilot injection timing of diesel fuel were varied, and the profiles of the in-cylinder pressure, the exhaust emissions and the heat balance were examined at the indicated mean effective pressure around 680 kPa. The experimental results showed that higher thermal efficiency can be achieved with the combination of the PREMIER combustion and the EGR rate of 30% due to the improvements in the combustion efficiency and the degree of constant volume heat release while reducing the cooling loss.
Technical Paper

Aging Simulation of Electric Vehicle Battery Cell Using Experimental Data

2021-04-06
2021-01-0763
The adoption of lithium-ion batteries in vehicle electrification is fast growing due to high power and energy demand on hybrid and electric vehicles. However, the battery overall performance changes with time through the vehicle life. This paper investigates the electric vehicle battery cell aging under different usages. Battery cell experimental data including open circuit voltage and internal resistance is utilized to build a typical electric vehicle model in the AVL-Cruise platform. Four driving cycles (WLTP, UDDS, HWFET, and US06) with different ambient temperatures are simulated to acquire the battery cell terminal currents. These battery cell terminal current data are inputs to the MATLAB/Simulink battery aging model. Simulation results show that battery degrades quickly in high ambient temperatures. After 15,000 hours usage in 50 degrees Celsius ambient temperature, the usable cell capacity is reduced up to 25%.
Technical Paper

Lithium-Ion Battery Cell Modeling with Experiments for Battery Pack Design

2020-04-14
2020-01-1185
Lithium-ion polymer battery has been widely used for vehicle onboard electric energy storage ranging from 12V SLI (Starting, Lighting, and Ignition), 48V mild hybrid electric, to 300V battery electric vehicle. Formulation on cell parameters acquired from minimum numbers of experiments, the modeling and simulation could be an effective approach in predicting battery performance, thermal effectiveness, and degradation. This paper describes the modeling, simulation, and validation of Lithium-Nickel-Manganese-Cobalt-Oxide (LiNiMnCoO2) based cell with 3.6V nominal voltage and 20Ah capacity. Constant current 20A, 40A, 60A, and 80A discharge tests are conducted in the computer-controlled cycler and temperature chamber. Discharging voltage curves and cell surface temperature distributions are recorded in each discharging test. A three-dimensional cell model is constructed in the COMSOL multi-physics platform based on the cell parameters.
Technical Paper

Plasma Temperature of Spark Discharge in a Lean-burn Spark-ignition Engine Using a Time Series of Spectra Measurements

2019-12-19
2019-01-2158
In this research, a spark plug with an optical fiber has been developed to obtain the emission spectra from the spark discharge and flame kernel. This developed spark plug with an optical fiber can obtain the time series of emission spectra from the spark discharge and Initial flame kernel in the real spark-ignition engine using EMCCD spectrometer. The plasma vibrational temperature of the spark discharge can be measured using the emission spectra from the electrically excited CN violet band system. The plasma of the spark discharge and gas rotational temperature of the initial flame kernel can be also measured using emission spectra from OH* radicals (P and R branches). The plasma temperature of the spark discharge was almost 8,000 K and the gas temperature of the Initial flame kernel approached that of the adiabatic flame temperature.
Technical Paper

Attainment of High Thermal Efficiency and Near-zero Emissions by Optimizing Injected Spray Configuration in Direct Injection Hydrogen Engines

2019-12-19
2019-01-2306
The authors have previously proposed a plume ignition and combustion concept (i.e., PCC combustion), in which a hydrogen fuel is directly injected to the combustion chamber in the latter half of compression stroke and forms a richer mixture plume. By combusting the plume, both cooling losses and NOx formation are reduced. In this study, thermal efficiency was substantially improved and NOx formation was reduced with PCC combustion by optimizing such characteristics as direction and diameter of the jets in combination with combustion of lean mixture. Output power declined due to the lean mixture, however, was recovered by supercharging while keeping NOx emissions at the same level. Thermal efficiency was further improved by slightly re-optimizing the jet conditions.
Technical Paper

Modeling and Validation of Lithium-Ion Polymer SLI Battery

2019-04-02
2019-01-0594
Lead-acid batteries have dominated the automotive conventional electric system, particularly in the functions of starting (S), lighting (L) and ignition (I) for decades. However, the low energy-to-weight ratio and the low energy-to-volume ratio makes the lead-acid SLI battery relatively heavy, large, and shallow Depth of Discharge (DOD). This could be improved by replacing the lead-acid battery by the lithium-ion polymer battery. The lithium-ion polymer battery can provide the same power with lightweight, compact volume, and deep DOD for engine idle elimination using start-stop function that is a basic feature in electric-drive vehicles. This paper presents the modeling and validation of a lithium-ion battery for SLI application. A lithium-metal-oxide based cell with 3.6 nominal voltage and 20Ah capacity is used in the study. A simulation model of lithium-ion polymer battery pack (14.4V, 80Ah) with battery management system is built in the MATLAB/Simulink environment.
Technical Paper

Numerical Investigation of Natural Gas-Diesel Dual Fuel Engine with End Gas Ignition

2018-04-03
2018-01-0199
The present study helps to understand the local combustion characteristics of PREmixed Mixture Ignition in the End-gas Region (PREMIER) combustion mode while using increasing amount of natural gas as a diesel substitute in conventional CI engine. In order to reduce NOx emission and diesel fuel consumption micro-pilot diesel injection in premixed natural gas-air mixture is a promising technique. New strategy has been employed to simulate dual fuel combustion which uses well established combustion models. Main focus of the simulation is at detection of an end gas ignition, and creating an unified modeling approach for dual fuel combustion. In this study G-equation flame propagation model is used with detailed chemistry in order to detect end-gas ignition in overall low temperature combustion. This combustion simulation model is validated using comparison with experimental data for dual fuel engine.
Journal Article

Application of High-Speed PIV Diagnostics for Simultaneous Investigation of Flow Field and Spark Ignited Flame inside an Optical SI Engine

2017-03-28
2017-01-0656
High speed, time resolved Particle Image Velocimetry (PIV) diagnostics was applied to an optical SI engine to study the interactions between in-cylinder flow field and flame development. Optimisation and certain adaptations have been made to the diagnostic setup to enable time-resolved, simultaneous measurements of both PIV data and flame tomography imaging from the same original captured image set. In this particular study, interactions between flow and flame during lean-burn operating conditions at various tumble strength have been investigated and compared to a standard stoichiometric operation. Diagnostics were performed for both the vertical plane (x-y) and the horizontal plane (r-⊖) of the combustion chamber with a particular focus in the pent-roof area. Some major differences in the tumble flow-field prior to ignition has been observed between the lean and stoichiometric conditions.
Technical Paper

Simulation of Dual-Fuel-CI and Single-Fuel-SI Engine Combustion Fueled with CNG

2016-04-05
2016-01-0789
With increasing interest to reduce the dependency on gasoline and diesel, alternative energy source like compressed natural gas (CNG) is a viable option for internal combustion engines. Spark-ignited (SI) CNG engine is the simplest way to utilize CNG in engines, but direct injection (DI) Diesel-CNG dual-fuel engine is known to offer improvement in combustion efficiency and reduction in exhaust gases. Dual-fuel engine has characteristics similar to both SI engine and diesel engine which makes the combustion process more complex. This paper reports the computational fluid dynamics simulation of both DI dual-fuel compression ignition (CI) and SI CNG engines. In diesel-CNG dual-fuel engine simulations and comparison to experiments, attention was on ignition delay, transition from auto-ignition to flame propagation and heat released from the combustion of diesel and gaseous fuel, as well as relevant pollutants emissions.
Technical Paper

Combustion Diagnostics Using Time-Series Analysis of Radical Emissions in a Practical Engine

2015-11-17
2015-32-0748
The objective of this study is to investigate the initial flame propagation characteristics of turbulent flame in an engine cylinder through time-series analysis of radical emissions. A spark plug with optical fiber was developed in this study. The plug sensor is M12 type that makes it possible to mount in practical engine. The spark plug sensor can detect radical emissions in time-resolved spectra through time-series spectroscopic measurement. In this spectra, some kinds of radical emissions such as OH*(306nm), CH*(431nm) and C2*(517nm) based on principle of chemiluminescence are observed. In this study, the spark plug sensor was applied to both compression-expansion machine (CEM) and practical engine. As a result of CEM with bottom viewed high-speed camera, three kinds of spectra could be detected.
Technical Paper

Effect of Bio-Gas Contents on SI Combustion for a Co-Generation Engine

2015-09-01
2015-01-1946
Bio-gas as an internal combustion (I.C.) engine fuel has many advantages such as cheaper fuel cost, low emission levels and especially the neutral recirculation loop of carbon dioxide, which is one of the principal factors in global warming. In this study, positive potentialities of bio-gas were investigated using a micro co-generation engine. The mixing ratio of methane (CH4) and carbon dioxide (CO2) was changed to simulate various types of bio-gases. Intake air and fuel flow rates were controlled to change the equivalence ratio. The engine load condition could be changed with the electric output power used. Base on the result, the higher CO2 content rate slowed down the engine speed in the same load condition and the combustion speed generally decreased under the same load condition with maintaining the engine speed. However thermal efficiency increased with lean burn conditions and NOX emission decreased with higher CO2 mixing rates.
Technical Paper

Effect of Hydrogen Concentration on Engine Performance, Exhaust Emissions and Operation Range of PREMIER Combustion in a Dual Fuel Gas Engine Using Methane-Hydrogen Mixtures

2015-09-01
2015-01-1792
A single cylinder, supercharged dual fuel gas engine with micro-pilot fuel injection is operated using methane only and methane-hydrogen mixtures. Methane only experiments were performed at various equivalence ratios and equivalence ratio of 0.56 is decided as the optimum operating condition based on engine performance, exhaust emissions and operation stability. Methane-hydrogen experiments were performed at equivalence ratio of 0.56 and 2.6 kJ/cycle energy supply rate. Results show that indicated mean effective pressure is maintained regardless of hydrogen content of the gaseous fuel while thermal efficiency is improved and presence of hydrogen reduces cyclic variations. Increasing the fraction of hydrogen in the fuel mixture replaces hydrocarbon fuels and reduces carbon monoxide and hydrocarbon emissions.
Technical Paper

Investigation of Ignition Energy with Visualization on a Spark Ignited Engine powered by CNG

2014-04-01
2014-01-1331
The need for using alternative fuel sources continues to grow as industry looks towards enhancing energy security and lowering emissions levels. In order to capture the potential of these megatrends, this study focuses on the relationship between ignition energy, thermal efficiency, and combustion stability of a 0.5 L single cylinder engine powered by compressed natural gas (CNG) at steady state operation. The goal of the experiment was to increase ignition energy at fixed lambda values to look for gains in thermal efficiency. Secondly, a lambda sweep was performed with criteria of maintaining a 4% COVIMEP by increasing the ignition energy until an appropriate threshold for stable combustion was found. The engine performance was measured with a combustion analysis system (CAS), to understand the effects of thermal efficiency and combustion stability (COVIMEP). Emissions of the engine were measured with an FTIR.
Technical Paper

The Development of an Electronic Control Unit for a High Pressure Common Rail Diesel/Natural Gas Dual-Fuel Engine

2014-04-01
2014-01-1168
Natural gas has been considered to be one of the most promising alternative fuels due to its lower NOx and soot emissions, less carbon footprint as well as attractive price. Furthermore, higher octane number makes it suitable for high compression ratio application compared with other gaseous fuels. For better economical and lower emissions, a turbocharged, four strokes, direct injection, high pressure common rail diesel engine has been converted into a diesel/natural gas dual-fuel engine. For dual-fuel engine operation, natural gas as the main fuel is sequentially injected into intake manifold, and a very small amount of diesel is directly injected into cylinder as the ignition source. In this paper, a dual-fuel electronic control unit (ECU) based on the PowerPC 32-bit microprocessor was developed. It cooperates with the original diesel ECU to control the fuel injection of the diesel/natural gas dual-fuel engine.
Technical Paper

Mixing Process of Direct Injection Hydrogen Jet in a Constant Volume Vessel by Using Spark-Induced Breakdown Spectroscopy

2013-10-14
2013-01-2526
Hydrogen spark-ignition (SI) engines based on direct-injection (DI) have been investigated because of their potential for high thermal efficiency and solving the problems related to knocking, backfiring, and pre-ignition. Wide range flammability limits in hydrogen engine enable smooth engine operation for a very lean mixture with low NOX. However, a too lean mixture may increase ignition delay and causes severe cyclic variations. There is a possibility that the turbulence occurred during injection of fuel surround the spark plug in the combustion chamber is major contributor to this phenomenon. To overcome this problem, a better understanding of the spark discharge and spark ignition during transient hydrogen jet is necessary. Therefore, it is very important to study an effect of local equivalence ratio and behavior of spark discharge in SI engine. This paper describes a mixing process of hydrogen jet using spark-induced breakdown spectroscopy (SIBS) in a constant volume vessel.
Technical Paper

In-Cylinder Observations of Chemiluminescence in Turbulent Premixed Flames Using a Spark Plug Sensor with an Optical Fiber

2013-10-14
2013-01-2578
The purpose of this study was to characterize the air/fuel ratio (AFR) of turbulent premixed flames in a spark-ignition (SI) engine. We developed a spark plug sensor with an optical fiber to detect the chemiluminescence spectra, specifically the intensity of the spectral lines related to OH*, CH*, and C2* free radicals. The sensor was composed of a sapphire window and optical fiber and is applicable to automobile SI engines. Measurements of the chemiluminescence intensity from OH*, CH*, and C2* radicals were obtained in turbulent premixed flames with a propane-air mixture for different AFRs in a compression-expansion machine (CEM). The performance of the spark plug sensor was compared with a Cassegrain reflector using an intensified charge-coupled device. The results showed good agreement with measurements obtained using the Cassegrain reflector. The spark plug sensor was shown to be useful for measuring chemiluminescence of turbulent premixed flames in an SI engine.
Journal Article

High-Pressure Hydrogen Jet and Combustion Characteristics in a Direct-Injection Hydrogen Engine

2011-08-30
2011-01-2003
Hydrogen spark-ignition (SI) engines based on direct-injection (DI) promise significant advantages in terms of thermal efficiency and power output, as well as a means of overcoming problems related to knocking, backfiring, and pre-ignition. In a DI hydrogen engine, the fuel/air mixture is formed by injecting a jet of hydrogen into the air inside the combustion chamber. An Ar-ion laser beam was used as a light source to visualize the hydrogen jet in a constant-volume chamber. This allowed us to study the structure of the jet in addition to other physical processes resulting from hydrogen gas injection. Combustion experiments were conducted in a single-cylinder SI optical research engine equipped with a DI system to detect the early kernel growth assisted by the spark, as well as flame propagation. Various equivalence ratios and fuel injection timings were analyzed to identify the effects on combustion.
Technical Paper

Characterization of Internal flow and Spray of Multihole DI Gasoline Spray using X-ray Imaging and CFD

2011-08-30
2011-01-1881
Multi-hole DI injectors are being adopted in the advanced downsized DISI ICE powertrain in the automotive industry worldwide because of their robustness and cost-performance. Although their injector design and spray resembles those of DI diesel injectors, there are many basic but distinct differences due to different injection pressure and fuel properties, the sac design, lower L/D aspect ratios in the nozzle hole, closer spray-to-spray angle and hense interactions. This paper used Phase-Contrast X ray techniques to visualize the spray near a 3-hole DI gasoline research model injector exit and compared to the visible light visualization and the internal flow predictions using with multi-dimensional multi-phase CFD simulations. The results show that strong interactions of the vortex strings, cavitation, and turbulence in and near the nozzles make the multi-phase turbulent flow very complicated and dominate the near nozzle breakup mechanisms quite unlike those of diesel injections.
Technical Paper

Interactions of Multi-hole DI Sprays with Charge Motion and their Implications to Flexible Valve-trained Engine Performance

2011-08-30
2011-01-1883
Advanced valvetrain coupled with Direct Injection (DI) provides an opportunity to simultaneous reduction of fuel consumption and emissions. Because of their robustness and cost performance, multi-hole injectors are being adopted as gasoline DI fuel injectors. Ethanol and ethanol-gasoline blends synergistically improve the performance of a turbo-charged DI gasoline engine, especially in down-sized, down-sped and variable-valvetrain engine architecture. This paper presents Mie-scattering spray imaging results taken with an Optical Accessible Engine (OAE). OAE offers dynamic and realistic in-cylinder charge motion with direct imaging capability, and the interaction with the ethanol spray with the intake air is studied. Two types of cams which are designed for Early Intake Valve Close (EIVC) and Later Intake Valve Close (LIVC) are tested, and the effect of variable valve profile and deactivation of one of the intake valves are discussed.
Technical Paper

Extending the Lean Stability Limits of Gasoline Using a Microwave-Assisted Spark Plug

2011-04-12
2011-01-0663
The extension of the lean stability limits of gasoline-air mixtures using a microwave-assisted spark plug has been investigated. Experiments are conducted on a 1200 RPM single-cylinder Waukesha Cooperative Fuel Research (CFR) engine at two compression ratios: 7:1 and 9:1; and four different levels of microwave energy input per cycle (prior to accounting for transmission losses): 0 mJ (spark only), 130 mJ, 900 mJ, and 1640 mJ. For various microwave energy inputs, the effects upon stability limits are explored by gradually moving from stoichiometric conditions to increasingly lean mixtures. The coefficient of variation (COVIMEP) of the indicated mean effective pressure (IMEP) is used as an indication of the stability limits. Specific characteristics of microwave-assisted ignition are identified. Microwave enhancement extends stability limits into increasingly lean regions, but slow and partial burning at the leanest mixtures curb efficiency gains.
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