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Journal Article

Lift-Off Length in an Optical Heavy-Duty Diesel Engine: Effects of Swirl and Jet-Jet Interactions

2015-09-06
2015-24-2442
The influence of jet-flow and jet-jet interactions on the lift-off length of diesel jets are investigated in an optically accessible heavy-duty diesel engine. High-speed OH chemiluminescence imaging technique is employed to capture the transient evolution of the lift-off length up to its stabilization. The engine is operated at 1200 rpm and at a constant load of 5 bar IMEP. Decreasing the inter-jet spacing shortens the liftoff length of the jet. A strong interaction is also observed between the bulk in-cylinder gas temperature and the inter-jet spacing. The in-cylinder swirl level only has a limited influence on the final lift-off length position. Increasing the inter-jet spacing is found to reduce the magnitude of the cycle-to-cycle variations of the lift-off length.
Technical Paper

Comparison of the Lift-Off Lengths Obtained by Simultaneous OH-LIF and OH* Chemiluminescence Imaging in an Optical Heavy-Duty Diesel Engine

2015-09-06
2015-24-2418
The presence of OH radicals as a marker of the high temperature reaction region usually has been used to determine the lift-off length (LOL) in diesel engines. Both OH Laser Induced Fluorescence (LIF) and OH* chemiluminescence diagnostics have been widely used in optical engines for measuring the LOL. OH* chemiluminescence is radiation from OH being formed in the exited states (OH*). As a consequence OH* chemiluminescence imaging provides line-of-sight information across the imaged volume. In contrast, OH-LIF provides information on the distribution of radicals present in the energy ground state. The OH-LIF images only show OH distribution in the thin cross-section illuminated by the laser. When both these techniques have been applied in earlier work, it has often been reported that the chemiluminescence measurements result in shorter lift-off lengths than the LIF approach.
Journal Article

Ignition Quality Effects on Lift-Off Stabilization of Synthetic Fuels

2015-04-14
2015-01-0792
The ignition and flame stabilization characteristics of two synthetic fuels, having significantly different cetane numbers, are investigated in a constant volume combustion vessel over a range of ambient conditions representative of a compression ignition engine operating at variable loads. The synthetic fuel with a cetane number of 63 (S-1) is characterized by ignition delays that are only moderately longer than n-dodecane (cetane number of 87) over a range of ambient conditions. By comparison, the synthetic fuel with a cetane number of 17 (S-2) requires temperatures approximately 300 K higher to achieve the same ignition delays. The much different ignition characteristics and operating temperature range present a scenario where the lift-off stabilization may be substantially different.
Journal Article

Lift-Off Length in an Optical Heavy-Duty Diesel Engine

2015-04-14
2015-01-0793
High-speed OH chemiluminescence imaging is used to measure the lift-off length of diesel sprays in an optical heavy-duty diesel engine of 2 L displacement operated at 1200 rpm and 5 bar IMEP. Stereoscopic images are acquired at two different wavelengths (310 and 330 nm). Subtraction of pairwise images helps reducing the background coming from natural soot incandescence in the OH chemiluminescence images. Intake air temperature (343 to 403 K), motored top dead center density (18 to 22 kg/m3), fuel injection pressure (150 to 250 MPa), intake oxygen concentration (17 to 21 %vol) and nozzle diameter (0.1 and 0.14 mm) are varied and a nonlinear regression model is derived from the experimental results to describe stabilized lift-off length as function of the experimental factors. The lift-off length follows the general trends that are known from spray vessel investigations, but the strength of the dependence on certain variables deviates strongly from those studies.
Journal Article

Combustion Stratification with Partially Premixed Combustion, PPC, using NVO and Split Injection in a LD - Diesel Engine

2014-10-13
2014-01-2677
Partially Premixed Combustion (PPC) is used to meet the increasing demands of emission legislation and to improve fuel efficiency. PPC with gasoline fuels have the advantage of a longer premixed duration of fuel/air mixture which prevents soot formation at higher loads. The objective of this paper is to investigate the degree of stratification for low load (towards idle) engine conditions using different injection strategies and negative valve overlap (NVO). The question is, how homogenous or stratified is the partially premixed combustion (PPC) for a given setting of NVO and fuel injection strategy. In this work PRF 55 has been used as PPC fuel. The experimental engine is a light duty (LD) diesel engine that has been modified to single cylinder operation to provide optical access into the combustion chamber, equipped with a fully variable valve train system. Hot residual gases were trapped by using NVO to dilute the cylinder mixture.
Technical Paper

Experimental Investigation on the Gas Jet Behavior for a Hollow Cone Piezoelectric Injector

2014-10-13
2014-01-2749
Direct injection of natural gas in engines is considered a promising approach toward reducing engine out emissions and fuel consumption. As a consequence, new gas injection strategies have to be developed for easing direct injection of natural gas and its mixing processes with the surrounding air. In this study, the behavior of a hollow cone gas jet generated by a piezoelectric injector was experimentally investigated by means of tracer-based planar laser-induced fluorescence (PLIF). Pressurized acetone-doped nitrogen was injected in a constant pressure and temperature measurement chamber with optical access. The jet was imaged at different timings after start of injection and its time evolution was analyzed as a function of injection pressure and needle lift.
Technical Paper

Analysis of EGR/Air Mixing by 1-D Simulation, 3-D Simulation and Experiments

2014-10-13
2014-01-2647
The use of EGR for NOX reduction is today a standard technology for diesel engines. The mixing of air and EGR is an important issue, especially for high-pressure EGR-systems. An uneven distribution of EGR between the cylinders can lead to higher overall engine emissions when some cylinders produce more soot, others more NOX than they would with a perfectly even distribution. It is therefore important to understand the processes that control the mixing between air and EGR. The mixing is influenced by both the geometry of the mixing area and the pulsating nature of the flow. The aim of this work is to point out the high importance of the pulses present in the EGR-flow. By simulation in 1-D and 3-D as well as by a fast measurement method, it is shown that the EGR is transported in the air flow in packets. This implies that the timing between intake valve opening and the positioning of the EGR packets has a high influence of the distribution of EGR between the cylinders.
Technical Paper

Comparison of Fuel Effects on Low Temperature Reactions in PPC and HCCI Combustion

2014-10-13
2014-01-2679
The current research focus on fuel effects on low temperature reactions (LTR) in Homogeneous Charge Compression Ignition (HCCI) and Partially Premixed Combustion (PPC). LTR result in a first stage of heat release with decreasing reaction rate at increasing temperature. This makes LTR important for the onset of the main combustion. However, auto-ignition is also affected by other parameters and all fuel does not exhibit LTR. Moreover, the LTR does not only depend on fuel type but also on engine conditions. This research aims to understand how fuel composition affects LTR in each type of combustion mode and to determine the relative importance of chemical and physical fuel properties for PPC. For HCCI the chemical properties are expected to dominate over physical properties, since vaporization and mixing are completed far before start of combustion.
Technical Paper

Multi Cylinder Partially Premixed Combustion Performance Using Commercial Light-Duty Engine Hardware

2014-10-13
2014-01-2680
This work investigates the performance potential of an engine running with partially premixed combustion (PPC) using commercial diesel engine hardware. The engine was a 2.01 SAAB (GM) VGT turbocharged diesel engine and three different fuels were run - RON 70 gasoline, RON 95 Gasoline and MK1 diesel. With the standard hardware an operating range for PPC from idle at 1000 rpm up to a peak load of 1000 kPa IMEPnet at 3000 rpm while maintaining a peak pressure rise rate (PPRR) below 7 bar/CAD was possible with either RON 70 gasoline and MK1 diesel. Relaxing the PPRR requirements, a peak load of 1800 kPa was possible, limited by the standard boosting system. With RON 95 gasoline it was not possible to operate the engine below 400 kPa. Low pressure EGR routing was beneficial for efficiency and combined with a split injection strategy using the maximum possible injection pressure of 1450 bar a peak gross indicated efficiency of above 51% was recorded.
Technical Paper

Development of New Test Method for Evaluating HCCI Fuel Performance

2014-10-13
2014-01-2667
This study examines fuel auto-ignitability and shows a method for determining fuel performance for HCCI combustion by doing engine experiments. Previous methods proposed for characterizing HCCI fuel performance were assessed in this study and found not able to predict required compression ratio for HCCI auto-ignition (CRAI) at a set combustion phasing. The previous indices that were studied were the Octane Index (OI), developed by Kalghatgi, and the HCCI Index, developed by Shibata and Urushihara. Fuels with the same OI or HCCI Index were seen to correspond to a wide range of compression ratios in these experiments, so a new way to describe HCCI fuel performance was sought. The Lund-Chevron HCCI Number was developed, using fuel testing in a CFR engine just as for the indices for spark ignition (research octane number and motor octane number, RON and MON) and compression ignition (cetane number, CN).
Technical Paper

Engine Speed Effect on Auto-Ignition Temperature and Low Temperature Reactions in HCCI Combustion for Primary Reference Fuels

2014-10-13
2014-01-2666
Homogeneous charge compression ignition (HCCI) is a promising concept that can be used to reduce NOx and soot emissions in combustion engines, keeping efficiency as high as for diesel engines. To be able to accurately control the combustion behavior, more information is needed about the auto-ignition of fuels. Many fuels, especially those containing n-paraffins, exhibit pre-reactions before the main heat release event, originating from reactions that are terminated when the temperature in the cylinder reaches a certain temperature level. These pre-reactions are called low temperature heat release (LTHR), and are known to be affected by engine speed. This paper goes through engine speed effects on auto-ignition temperatures and LTHR for primary reference fuels. Earlier studies show effects on both quantity and timing of the low temperature heat release when engine speed is varied.
Journal Article

Study of the Early Flame Development in a Spark-Ignited Lean Burn Four-Stroke Large Bore Gas Engine by Fuel Tracer PLIF

2014-04-01
2014-01-1330
In this work the pre- to main chamber ignition process is studied in a Wärtsilä 34SG spark-ignited lean burn four-stroke large bore optical engine (bore 340 mm) operating on natural gas. Unburnt and burnt gas regions in planar cross-sections of the combustion chamber are identified by means of planar laser induced fluorescence (PLIF) from acetone seeded to the fuel. The emerging jets from the pre-chamber, the ignition process and early flame propagation are studied. Measurements reveal the presence of a significant temporal delay between the occurrence of a pressure difference across the pre-chamber holes and the appearance of hot burnt/burning gases at the nozzle exit. Variations in the delay affect the combustion timing and duration. The combustion rate in the pre-chamber does not influence the jet propagation speed, although it still has an effect on the overall combustion duration.
Technical Paper

Using Oxygenated Gasoline Surrogate Compositions to Map RON and MON

2014-04-01
2014-01-1303
Gasoline fuels are complex mixtures which consist of more than 200 different hydrocarbon species. In order to decrease the chemical and physical complexity, oxygenated surrogate components were used to enhance the fundamental understanding of partially premixed combustion (PPC). The ignition quality of a fuel is measured by octane number. There are two methods to measure the octane number: research octane number (RON) and motor octane number (MON). In this paper, RON and MON were measured for a matrix of n-heptane, isooctane, toluene, and ethanol (TERF) blends spanning a wide range of octane number between 60.6 and 97. First, regression models were created to derive RON and MON for TERF blends. The models were validated using the standard octane test for 17 TERF blends. Second, three different TERF blends with an ignition delay (ID) of 8 degrees for a specific operating condition were determined using a regression model.
Technical Paper

Mixing in Wall-Jets in a Heavy-Duty Diesel Engine: A LES Study

2014-04-01
2014-01-1127
The paper presents a large eddy simulation investigation on the effect of fuel injection pressure on mixing, in an optical heavy-duty diesel engine. Recent investigation on impinging wall jets at constant-volume and quiescent conditions exhibited augmented air entrainment in wall jets with increasing injection pressure, when compared with a free jet. The increased mixing rates were explained as owing to enhanced turbulence and vortex formation in the jet-tip in the recirculation zone. A recent investigation carried out in an optical heavy-duty diesel engine indicated however a negligible effect of injection pressure on the mixing in the engine environment. The effect of enhanced turbulence and vortex formation of the jet-tip in the recirculation zone is believed weaker than the effect of engine confinement, due to the presence of fuel from adjacent jets limiting the mixing the fuel with the ambient gas.
Technical Paper

Effect of Relative Mixture Strength on Performance of Divided Chamber ‘Avalanche Activated Combustion’ Ignition Technique in a Heavy Duty Natural Gas Engine

2014-04-01
2014-01-1327
This article deals with application of a pre-chamber type ignition device in a heavy duty engine operated with natural gas. A particular pre-chamber ignition strategy called Avalanche Activated Combustion (originally ‘Lavinia Aktyvatsia Gorenia’ in Russian), commonly referred to as LAG-ignition process, has been studied by performing a parametric study of various pre- and main chamber mixture strength combinations. This strategy was first proposed in 1966 and has been mostly applied in light duty automotive engines. A majority of published data are results from developmental studies but the fundamental mechanism of the LAG-ignition process is unclear to date. To the best of authors' knowledge, the study presented in this article is the first generalized study to gain deeper understanding of the LAG-ignition process in heavy duty engines operating with natural gas as fuel for both chambers.
Journal Article

Large-Bore Compression-Ignition Engines: High NOx Reduction Achieved at Low Load with Hydro-Treated Vegetable Oil

2011-08-30
2011-01-1956
The objective of this paper is to analyze the performance and the combustion of a large-bore medium-speed engine running with hydro-treated vegetable oil (HVO) at low engine load. This fuel has a paraffinic chemical structure and high cetane number (CN). The main benefits are thus lower emission compared to diesel fuel and low soot values. The facility used in this study is a research engine, where the conditions before and after the machine, the valve timing and the injection parameters are fully adjustable. Several in-cylinder conditions before the combustion have been tested. The results are promising and show the benefits of HVO compared to diesel fuel. In fact, it has been possible to reduce nitrogen oxides (NOx) emission over 50% running with HVO and opportunely tuned valve timing.
Journal Article

Emission Reduction Using Hydrotreated Vegetable Oil (HVO) With Miller Timing and EGR in Diesel Combustion

2011-08-30
2011-01-1955
Several high-speed diesel engine test runs were carried out during 2010 in Aalto University using a single-cylinder research engine. The main focus was on miller cycle and exhaust gas recirculation (EGR) tests using hydrotreated vegetable oil (HVO) as fuel. But also reference tests were run using both HVO and regular EN590 diesel in normal engine configuration and running parameters. The miller tests included a sweep of three different intake valve closing timings and also a sweep with advanced start of injection. The results showed a reduction in both nitrous oxides (NOx) and smoke emissions. EGR tests showed a significant decrease in NOx emissions as was expected. The lower smoke emissions of HVO compared to EN590 enable higher EGR percentages with similar PM emission and hence bigger NOx emission reduction.
Technical Paper

Emission performance of paraffinic HVO diesel fuel in heavy duty vehicles

2011-08-30
2011-01-1966
When switching from regular diesel fuel (sulfur free) to paraffinic hydrotreated vegetable oil (HVO), the changes in fuel chemistry and physical properties will affect emission characteristics in a very positive way. The effects also depend on the technology, after-treatment and sophistication of the engine. To determine the real effects in the case of city buses, 17 typical buses, representing emission classes from Euro II to EEV, were measured with HVO, regular diesel and several blended fuels. The average reduction was 10% for nitrogen oxides (NOx) and 30% for particulate matter (PM). Also some engine tests were performed to demonstrate the potential for additional performance benefits when fuel injection timing was optimized for HVO.
Technical Paper

Reducing Throttle Losses Using Variable Geometry Turbine (VGT) in a Heavy-Duty Spark-Ignited Natural Gas Engine

2011-08-30
2011-01-2022
Stoichiometric operation of Spark Ignited (SI) Heavy Duty Natural Gas (HDNG) engines with a three way catalyst results in very low emissions however they suffer from bad gas-exchange efficiency due to use of throttle which results in high throttling losses. Variable Geometry Turbine (VGT) is a good practice to reduce throttling losses in a certain operating region of the engine. VTG technology is extensively used in diesel engines; it is very much ignored in gasoline engines however it is possible and advantageous to be used on HDNG engine due to their relatively low exhaust gas temperature. Exhaust gas temperatures in HDNG engines are low enough (lower than 760 degree Celsius) and tolerable for VGT material. Traditionally HDNG are equipped with a turbocharger with waste-gate but it is easy and simple to replace the by-pass turbocharger with a well-matched VGT.
Technical Paper

Flow Field Measurements inside a Piston Bowl of a Heavy-Duty Diesel Engine

2011-08-30
2011-01-1835
Combination of flow field measurements, shown in this paper, give new information on the effect of engine run parameters to formation of different flow fields inside piston bowl. The measurements were carried out with particle image velocimetry (PIV) technique in optical engine. Good set of results was achieved even though the feasibility of this technique in diesel engines is sometimes questioned. Main challenge in diesel engines is background radiation from soot particles which is strong enough to conceal the PIV signal. Window staining in diesel engine is also a problem, since very high particle image quality is needed for velocity analysis. All measurements were made in an optical heavy-duty diesel engine. Optical design of engine was Bowditch type [1]. The engine was charged and equipped with exhaust gas recirculation (EGR). The exhaust gas level was monitored by oxygen concentration and the level was matched to former soot concentration measurements.
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