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Technical Paper

Tackling Limited Labeled Field Data Challenges for State of Health Estimation of Lithium-Ion Batteries by Advanced Semi-Supervised Regression

2024-04-09
2024-01-2200
Accurate estimation of battery state of health (SOH) has become indispensable in ensuring the predictive maintenance and safety of electric vehicles (EVs). While supervised machine learning excels in laboratory settings with adequate SOH labels, field-based SOH data collection for supervised learning is hindered by EVs' complex conditions and prohibitive data collection costs. To overcome this challenge, a battery SOH estimation method based on semi-supervised regression is proposed and validated using field data in this paper. Initially, the Ampere integral formula is employed to calculate SOH labels from charging data, and the error of labeled SOH is reduced by the open-circuit voltage correction strategy. The calculation error of the SOH label is confirmed to be less than 1.2%, as validated by the full-charge test of the battery packs.
Technical Paper

Extended Deep Learning Model to Predict the Electric Vehicle Motor Operating Point

2024-04-09
2024-01-2551
The transition from combustion engines to electric propulsion is accelerating in every coordinate of the globe. The engineers had strived hard to augment the engine performance for more than eight decades, and a similar challenge had emerged again for electric vehicles. To analyze the performance of the engine, the vector engine operating point (EOP) is defined, which is common industry practice, and the performance vector electric vehicle motor operating point (EVMOP) is not explored in the existing literature. In an analogous sense, electric vehicles are embedded with three primary components, e.g., Battery, Inverter, Motor, and in this article, the EVMOP is defined using the parameters [motor torque, motor speed, motor current]. As a second aspect of this research, deep learning models are developed to predict the EVMOP by mapping the parameters representing the dynamic state of the system in real-time.
Technical Paper

Estimating How Long In-Vehicle Tasks Take: Static Data for Distraction and Ease-of-Use Evaluations

2024-04-09
2024-01-2505
Often, when assessing the distraction or ease of use of an in-vehicle task (such as entering a destination using the street address method), the first question is “How long does the task take on average?” Engineers routinely resolve this question using computational models. For in-vehicle tasks, “how long” is estimated by summing times for the included task elements (e.g., decide what to do, press a button) from SAE Recommended Practice J2365 or now using new static (while parked) data presented here. Times for the occlusion conditions in J2365 and the NHTSA Distraction Guidelines can be determined using static data and Pettitt’s Method or Purucker’s Method. These first approximations are reasonable and can be determined quickly. The next question usually is “How likely is it that the task will exceed some limit?”
Technical Paper

Hierarchical Decentralized Model Predictive Control for Multi-Stack Fuel Cell Vehicles Using Driving Cycle Data

2023-04-11
2023-01-0178
The energy management strategy, commonly known as the EMS, is an essential component of fuel cell cars (FCVs). The majority of current research is concentrated on centralized emergency management systems (Cen-EMSs), but it does not provide sufficient flexibility (plug-and-play) or robustness. Regarding this matter, a hierarchical decentralized energy management system (Dec-EMS) that is based on a model predictive control (MPC) technique is offered for a modular FCV powertrain that is comprised of two parallel proton exchange membrane fuel cells (PEMFC) and an energy storage system. Gain scheduling makes the proposed Dec-EMS controller more effective in terms of its performance. The hierarchical decentralized control approach is assessed within the framework of a driving scenario that is representative of real-world conditions. According to the numerical result, the decentralized emergency management system (Dec-EMS) proposal provides superior performance than the centralized approach.
Technical Paper

Intersection Signal Control Based on Speed Guidance and Reinforcement Learning

2023-04-11
2023-01-0721
As a crucial part of the intelligent transportation system, traffic signal control will realize the boundary control of the traffic area, it will also lead to delays and excessive fuel consumption when the vehicle is driving at the intersection. To tackle this challenge, this research provides an optimized control framework based on reinforcement learning method and speed guidance strategy for the connected vehicle network. Prior to entering an intersection, vehicles are focused on in a specific speed guidance area, and important factors like uniform speed, acceleration, deceleration, and parking are optimized. Conclusion, derived from deep reinforcement learning algorithm, the summation of the length of the vehicle’s queue in front of the signal light and the sum of the number of brakes are used as the reward function, and the vehicle information at the intersection is collected in real time through the road detector on the road network.
Technical Paper

Crack Detection and Section Quality Optimization of Self-Piercing Riveting

2023-04-11
2023-01-0938
The use of lightweight materials is one of the important means to reduce the quality of the vehicle, which involves the connection of dissimilar materials, such as the combination of lightweight materials and traditional steel materials. The riveting quality of self-piercing riveting (SPR) technology will directly affect the safety and durability of automobiles. Therefore, in the initial joint development process, the quality of self-piercing riveting should be inspected and classified to meet safety standards. Based on this, this paper divides the self-piercing riveting quality into riveting appearance quality and riveting section quality. Aiming at the appearance quality of riveting, the generation of cracks on the lower surface of riveting will seriously affect the riveting strength. The existing method of identifying cracks on the lower surface of riveting based on artificial vision has strong subjectivity, low efficiency and cannot be applied on a large scale.
Technical Paper

Assessing Driver Distraction: Enhancements of the ISO 26022 Lane Change Task to Make its Difficulty Adjustable

2023-04-11
2023-01-0791
The Lane Change Task (LCT) provides a simple, scorable simulation of driving, and serves as a primary task in studies of driver distraction. It is widely accepted, but somewhat limited in functionality, a problem this project partially overcomes. In the Lane Change Task, subjects drive along a road with 3 lanes in the same direction. Periodically, signs appear, indicating in which of the 3 lanes the subject should drive, which changes from sign to sign. The software is plug-and-play for a current Windows computer with a Logitech steering/pedal assembly, even though the software was written 18 years ago. For each timestamp in a trial, the software records the steering wheel angle, speed, and x and y coordinates of the subject. A limitation of the LCT is that few characteristics of this useful software can be readily modified as only the executable code is available (on the ISO 26022 website), not the source code.
Journal Article

A Standard Set of Courses to Assess the Quality of Driving Off-Road Combat Vehicles

2023-04-11
2023-01-0114
Making manned and remotely-controlled wheeled and tracked vehicles easier to drive, especially off-road, is of great interest to the U.S. Army. If vehicles are easier to drive (especially closed hatch) or if they are driven autonomously, then drivers could perform additional tasks (e.g., operating weapons or communication systems), leading to reduced crew sizes. Further, poorly driven vehicles are more likely to get stuck, roll over, or encounter mines or improvised explosive devices, whereby the vehicle can no longer perform its mission and crew member safety is jeopardized. HMI technology and systems to support human drivers (e.g., autonomous driving systems, in-vehicle monitors or head-mounted displays, various control devices (including game controllers), navigation and route-planning systems) need to be evaluated, which traditionally occurs in mission-specific (and incomparable) evaluations.
Technical Paper

Assessing the National Off-Cycle Benefits of 2-Layer HVAC Technology Using Dynamometer Testing and a National Simulation Framework

2023-04-11
2023-01-0942
Some CO2-reducing technologies have real-world benefits not captured by regulatory testing methods. This paper documents a two-layer heating, ventilation, and air-conditioning (HVAC) system that facilitates faster engine warmup through strategic increased air recirculation. The performance of this technology was assessed on a 2020 Hyundai Sonata. Empirical performance of the technology was obtained through dynamometer tests at Argonne National Laboratory. Performance of the vehicle across multiple cycles and cell ambient temperatures with the two-layer technology active and inactive indicated fuel consumption reduction in nearly all cases. A thermally sensitive powertrain model, the National Renewable Energy Laboratory’s FASTSim Hot, was calibrated and validated against vehicle testing data. The developed model included the engine, cabin, and HVAC system controls.
Journal Article

A New Safety-Oriented Multi-State Joint Estimation Framework for High-Power Electric Flying Car Batteries

2023-04-11
2023-01-0511
Accurate and robust knowledge of battery internal states and parameters is a prerequisite for the safe, efficient, and reliable operation of electric flying cars. Battery states such as state of charge (SOC), state of temperature (SOT), and state of power (SOP) are of particular interest for urban air mobility (UAM) applications. This article proposes a new safety-oriented multi-state estimation framework for collaboratively updating the SOC, SOT, and SOP of lithium-ion batteries under typical UAM mission profiles that explicitly incorporates the underlying interplay among these three states. Specifically, the SOC estimation is performed by combining an adaptive extended Kalman filter with a timely calibrated battery electrical model, and the key temperature information, including the volume-averaged temperature, highest temperature, and maximum temperature difference, is estimated using an adaptive Kalman filter based on a simplified 2-D spatially-resolved thermal model.
Research Report

Automated Vehicles, the Driving Brain, and Artificial Intelligence

2022-11-16
EPR2022027
Automated driving is considered a key technology for reducing traffic accidents, improving road utilization, and enhancing transportation economy and thus has received extensive attention from academia and industry in recent years. Although recent improvements in artificial intelligence are beginning to be integrated into vehicles, current AD technology is still far from matching or exceeding the level of human driving ability. The key technologies that need to be developed include achieving a deep understanding and cognition of traffic scenarios and highly intelligent decision-making. Automated Vehicles, the Driving Brain, and Artificial Intelligenceaddresses brain-inspired driving and learning from the human brain's cognitive, thinking, reasoning, and memory abilities. This report presents a few unaddressed issues related to brain-inspired driving, including the cognitive mechanism, architecture implementation, scenario cognition, policy learning, testing, and validation.
Technical Paper

Hierarchical Eco-Driving Control of Connected Hybrid Electric Vehicles Based on Dynamic Traffic Flow Prediction

2022-09-16
2022-24-0021
Due to traffic congestion and environmental pollution, connected automated vehicle (CAV) technologies based on vehicle-to-vehicle (V2V) and vehicle-to-infrastructure communication (V2I) have gained increasing attention from both academia and industry. Connected hybrid electric vehicles (CHEVs) offer great opportunities to reduce vehicular operating costs and emissions. However, in complex traffic scenarios, high-quality real-time energy management of CHEVs remains a technical challenge. To address the challenge, this paper proposes a hierarchical eco-driving strategy that consists of speed planning and energy management layers. At the upper layer, by leveraging the real-time traffic data provided by vehicle-to-everything (V2X) communication, dynamic traffic constraints are predicted by the traffic flow predictor developed based on the Hankel dynamic mode decomposition algorithm (H-DMD).
Research Report

Automated Vehicles: A Human/Machine Co-learning Perspective

2022-04-27
EPR2022009
Automated vehicles (AVs)—and the automated driving systems (ADSs) that enable them—are increasing in prevalence but remain far from ubiquitous. Progress has occurred in spurts, followed by lulls, while the motor transportation system learns to design, deploy, and regulate AVs. Automated Vehicles: A Human/Machine Co-learning Experience focuses on how engineers, regulators, and road users are all learning about a technology that has the potential to transform society. Those engaged in the design of ADSs and AVs may find it useful to consider that the spurts and lulls and stakeholder tussles are a normal part of technology transformations; however, this report will provide suggestions for effective stakeholder engagement. Click here to access the full SAE EDGETM Research Report portfolio.
Technical Paper

Rule-Based Power Management Strategy of Electric-Hydraulic Hybrid Vehicles: Case Study of a Class 8 Heavy-Duty Truck

2022-03-29
2022-01-0736
Mobility in the automotive and transportation sectors has been experiencing a period of unprecedented evolution. A growing need for efficient, clean and safe mobility has increased momentum toward sustainable technologies in these sectors. Toward this end, battery electric vehicles have drawn keen interest and their market share is expected to grow significantly in the coming years, especially in light-duty applications such as passenger cars. Although the battery electric vehicles feature high performance and zero tailpipe emission characteristics, economic and technical issues such as battery cost, driving range, recharging time and infrastructure remain main hurdles that need to be fully addressed. In particular, the low power density of the battery limits its broad adoption in heavy-duty applications such as class 8 semi-trailer trucks due to the required size and weight of the battery and electric motor.
Journal Article

Computing Complexity Reduction for Predictive Control of Engine Thermal Management System

2022-03-29
2022-01-0205
This paper presents the design, implementation, and performance evaluation of a reduced complexity algorithm for a predictive control which is based on our previously published SAE paper (2021-01-0225) titled, “Model Predictive Control for Engine Thermal Management System.” That paper presented a model predictive control (MPC) design concept and demonstrated energy efficiency improvements by enabling engine pre-cooling based on GPS/Navigation data to recognize future vehicle speed limit and road grade in anticipation of high engine load demand. When compared to conventional control, the predictive control demonstrated considerable energy and fuel savings due to delayed timing of both knock mitigation and activation of radiator cooling fan during high engine load demand. However, this predictive control strategy is much more complicated due to its highly coupled nonlinear behavior.
Technical Paper

Low Temperature Combustion Exploration with Negative Valve Overlap

2022-03-29
2022-01-0452
Progressively stringent emission regulations and increasing regulatory demands on fuel economy have led to advanced combustion development. Low temperature combustion (LTC), specifically homogenous charge compression ignition (HCCI), is a promising technology for reducing exhaust emissions and improving efficiency. However, its operating range is limited to low load without boosting and EGR, due to low volumetric efficiency and high pressure rise rates. In addition, effectively controlling the combustion phasing is another challenge in realizing the associated combustion gains. In this work, advanced valve control mechanisms known as continuously variable valve duration (CVVD) and continuously variable valve timing (CVVT) were used for both intake and exhaust valvetrains to enable negative valve overlap (NVO) for trapping hot exhaust residuals and to promote multipoint simultaneous ignition.
Technical Paper

Development of a Reduced TPRF-E (Heptane/Isooctane/Toluene/Ethanol) Gasoline Surrogate Model for Computational Fluid Dynamic Applications in Engine Combustion and Sprays

2022-03-29
2022-01-0407
Investigating combustion characteristics of oxygenated gasoline and gasoline blended ethanol is a subject of recent interest. The non-linearity in the interaction of fuel components in the oxygenated gasoline can be studied by developing chemical kinetics of relevant surrogate of fewer components. This work proposes a new reduced four-component (isooctane, heptane, toluene, and ethanol) oxygenated gasoline surrogate mechanism consisting of 67 species and 325 reactions, applicable for dynamic CFD applications in engine combustion and sprays. The model introduces the addition of eight C1-C3 species into the previous model (Li et al; 2019) followed by extensive tuning of reaction rate constants of C7 - C8 chemistry. The current mechanism delivers excellent prediction capabilities in comprehensive combustion applications with an improved performance in lean conditions.
Technical Paper

The Evaluation of the Driving Capability for Drivers Based on Vehicle States and Fuzzy-ANP Model

2022-01-31
2022-01-7000
In partly autonomous driving such as level 2 or level 3 automatic driving from SAE international classification, the switching of the driving right between the human driver and the machine plays an important role in the driving process of vehicle [1]. In this paper, the data collected from vehicle states and the driving behavior of drivers is completed via a simulator and self-report questionnaires. A fuzzy analytic network process (Fuzzy-ANP) model is developed to evaluate the driving capability of the drivers in real time from vehicle states due to its direct inherent link to the change of the driving state of drivers Moreover, in this model, the idea of group decision and multi-index fusion is adopted. The questionnaire is required to identify the experimental results from the simulator. The results show that the proposed Fuzzy-ANP model can evaluate the driving capability of the participants in real time accurately.
Technical Paper

Hierarchical Vehicle Active Collision Avoidance Based on Potential Field Method

2021-12-14
2021-01-7038
In this paper, a closed loop path planning and tracking control approach of collision avoidance for autonomous vehicle is proposed. The two-level model predictive control (MPC) is proposed for the path planning and tracking. The upper-level MPC is designed based on the simple vehicle kinematic model to calculate the collision-free trajectory and the potential field method is adopted to evaluate the collision risk and generate the cost function of the optimization problem. The lower-level MPC is the trajectory-tracking controller based on the vehicle dynamics model that calculates the desired control inputs. Finally the control inputs are distributed to steering wheel angle and motor torque via optimal control vectoring algorithm. Test cases are established on the Simulink/CarSim platform to evaluate the performance of the controller.
Technical Paper

The Analysis of Dual-Credit Regulation Based on the Dynamic Game Theory

2021-04-06
2021-01-0787
China's auto market has developed rapidly in recent years and has become the world's largest auto market. The rapid increase in sales of passenger cars has brought a series of environmental and energy problems. In response to these problems, “The Parallel Management Method for Corporate Average Fuel Consumption and New Energy Vehicles Credits” (Dual-credit Regulation) has been enacted in 2018. However, some problems about the regulation were gradually exposed with the NEV subsidies decreasing, such as too much surplus new energy vehicle credit. To promote the development of NEV, the reform of dual credit regulation was issued in June,2020.
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