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Technical Paper

Impacts of Dynamic Toe Angle Variations on Four-Wheel Independent Steering Control and their Optimization Strategies

2024-04-09
2024-01-2321
Compared to traditional vehicles, four-wheel independent drive and four-wheel independent steering (4WID-4WIS) vehicles have gained significant attention from researchers due to their enhanced control flexibility and superior handling performance. The steering angle deviation caused by dynamic toe angle changes in two-wheel steering (2WS) systems is often minimal and hence overlooked. However, the impact becomes notably significant in 4WIS systems. This article contrasts the tire slip angle differences between 2WS and 4WIS, and delves into the effects of dynamic toe angle variations on 4WIS control. Solutions are proposed both in terms of steering angle control and suspension design. Firstly, a dynamic model for the 4WID-4WIS vehicle is established. Secondly, a hierarchical tire force distribution strategy is designed for trajectory tracking.
Technical Paper

Torque Vectoring for Lane-Changing Control during Steering Failures in Autonomous Commercial Vehicles

2024-04-09
2024-01-2328
Lane changing is an essential action in commercial vehicles to prevent collisions. However, steering system malfunctions significantly escalate the risk of head-on collisions. With the advancement of intelligent chassis control technologies, some autonomous commercial vehicles are now equipped with a four-wheel independent braking system. This article develops a lane-changing control strategy during steering failures using torque vectoring through brake allocation. The boundaries of lane-changing capabilities under different speeds via brake allocation are also investigated, offering valuable insights for driving safety during emergency evasions when the steering system fails. Firstly, a dual-track vehicle dynamics model is established, considering the non-linearity of the tires. A quintic polynomial approach is employed for lane-changing trajectory planning. Secondly, a hierarchical controller is designed.
Technical Paper

Research on the Pollutant Reduction Control for P2.5 Hybrid Electric Vehicles

2024-04-09
2024-01-2376
The strategy for emission reduction in the P2.5 hybrid system involves the optimization of engine torque, engine speed, catalyst heat duration, and motor torque regulation in a coordinated manner. In addition to employing traditional engine control methods used in HEV models, unique approaches can be utilized to effectively manage emissions. The primary principle is to ensure that the engine operates predominantly under steady-state conditions or limits its load to regulate emissions levels. The main contributions of this paper are as follows: The first is the optimization of catalyst heating stage. During the catalyst heating stage, the system divides it into one or two stages. In the first stage, the vehicle is driven by the motor while keeping the engine idle. This approach stabilizes catalyst heating and prevents fluctuations in air-fuel ratio caused by speed and load changes that could potentially worsen emissions performance.
Technical Paper

V2X Communication Protocols to Enable EV Battery Capacity Measurement: A Review

2024-04-09
2024-01-2168
The US EPA and the California Air Resources Board (CARB) require electric vehicle range to be determined according to the Society of Automotive Engineers (SAE) surface vehicle recommended practice J1634 - Battery Electric Vehicle Energy Consumption and Range Test Procedure. In the 2021 revision of the SAE J1634, the Short Multi-Cycle Test (SMCT) was introduced. The proposed testing protocol eases the chassis dynamometer test burden by performing a 2.1-hour drive cycle on the dynamometer, followed by discharging the remaining battery energy into a battery cycler to determine the Useable Battery Energy (UBE). Opting for a cycler-based discharge is financially advantageous due to the extended operating time required to fully deplete a 70-100kWh battery commonly found in Battery Electric Vehicles (BEVs).
Technical Paper

Tackling Limited Labeled Field Data Challenges for State of Health Estimation of Lithium-Ion Batteries by Advanced Semi-Supervised Regression

2024-04-09
2024-01-2200
Accurate estimation of battery state of health (SOH) has become indispensable in ensuring the predictive maintenance and safety of electric vehicles (EVs). While supervised machine learning excels in laboratory settings with adequate SOH labels, field-based SOH data collection for supervised learning is hindered by EVs' complex conditions and prohibitive data collection costs. To overcome this challenge, a battery SOH estimation method based on semi-supervised regression is proposed and validated using field data in this paper. Initially, the Ampere integral formula is employed to calculate SOH labels from charging data, and the error of labeled SOH is reduced by the open-circuit voltage correction strategy. The calculation error of the SOH label is confirmed to be less than 1.2%, as validated by the full-charge test of the battery packs.
Technical Paper

Approaches for Developing and Evaluating Emerging Partial Driving Automation System HMIs

2024-04-09
2024-01-2055
Level 2 (L2) partial driving automation systems are rapidly emerging in the marketplace. L2 systems provide sustained automatic longitudinal and lateral vehicle motion control, reducing the need for drivers to continuously brake, accelerate and steer. Drivers, however, remain critically responsible for safely detecting and responding to objects and events. This paper summarizes variations of L2 systems (hands-on and/or hands-free) and considers human drivers’ roles when using L2 systems and for designing Human-Machine Interfaces (HMIs), including Driver Monitoring Systems (DMSs). In addition, approaches for examining potential unintended consequences of L2 usage and evaluating L2 HMIs, including field safety effect examination, are reviewed. The aim of this paper is to guide L2 system HMI development and L2 system evaluations, especially in the field, to support safe L2 deployment, promote L2 system improvements, and ensure well-informed L2 policy decision-making.
Technical Paper

Deformation Analysis on In-Plane Loading of Prismatic Cell

2024-04-09
2024-01-2060
The collision accidents of electric vehicles are gradually increasing, and the response of battery cell under mechanical abuse conditions has attracted more and more attention. In the real collision, the mechanical load on battery generally has the following characteristics, including multiple loading directions, dynamic impact and blunt intrusion. Therefore, it is necessary to study the mechanical response and deformation of battery under complex loading, especially in-plane dynamic loading condition. According to the actual accident, we designed the constrained blunt compression test of the battery in different speeds and directions. For out-of-plane loading, the structural stiffness of battery increases obviously and the fracture is advanced compared with the corresponding quasi-static tests. For in-plane constrained loading, the force response can be approximately divided into two linear segments, in which the structural stiffness increases abruptly after the inflection point.
Technical Paper

Integrated Road Information Perception Framework for Road Type Recognition and Adaptive Evenness Assessment

2024-04-09
2024-01-2041
With the rapid advancement in intelligent vehicle technologies, comprehensive environmental perception has become crucial for achieving higher levels of autonomous driving. Among various perception tasks, monitoring road types and evenness is particularly significant. Different road categories imply varied surface adhesion coefficients, and the evenness of the road reflects distinct physical properties of the road surface. This paper introduces a two-stage road perception framework. Initially, the framework undergoes pre-training on a large annotated drivable area dataset, acquiring a set of pre-trained parameters with robust generalization capabilities, thereby endowing the model with the ability to locate road areas in complex regions.
Technical Paper

Parameter Optimization and Characterization of Aluminum-Copper Laser Welded Joints

2024-04-09
2024-01-2428
Battery packs of electric vehicles are typically composed of lithium-ion batteries with aluminum and copper acting as cell terminals. These terminals are joined together in series by means of connector tabs to produce sufficient power and energy output. Such critical electrical and structural cell terminal connections involve several challenges when joining thin, highly reflective and dissimilar materials with widely differing thermo-mechanical properties. This may involve potential deformation during the joining process and the formation of brittle intermetallic compounds that reduce conductivity and deteriorate mechanical properties. Among various joining techniques, laser welding has demonstrated significant advantages, including the capability to produce joints with low electrical contact resistance and high mechanical strength, along with high precision required for delicate materials like aluminum and copper.
Technical Paper

Extended Deep Learning Model to Predict the Electric Vehicle Motor Operating Point

2024-04-09
2024-01-2551
The transition from combustion engines to electric propulsion is accelerating in every coordinate of the globe. The engineers had strived hard to augment the engine performance for more than eight decades, and a similar challenge had emerged again for electric vehicles. To analyze the performance of the engine, the vector engine operating point (EOP) is defined, which is common industry practice, and the performance vector electric vehicle motor operating point (EVMOP) is not explored in the existing literature. In an analogous sense, electric vehicles are embedded with three primary components, e.g., Battery, Inverter, Motor, and in this article, the EVMOP is defined using the parameters [motor torque, motor speed, motor current]. As a second aspect of this research, deep learning models are developed to predict the EVMOP by mapping the parameters representing the dynamic state of the system in real-time.
Technical Paper

STEAM & MoSAFE: SOTIF Error-and-Failure Model & Analysis for AI-Enabled Driving Automation

2024-04-09
2024-01-2643
Driving Automation Systems (DAS) are subject to complex road environments and vehicle behaviors and increasingly rely on sophisticated sensors and Artificial Intelligence (AI). These properties give rise to unique safety faults stemming from specification insufficiencies and technological performance limitations, where sensors and AI introduce errors that vary in magnitude and temporal patterns, posing potential safety risks. The Safety of the Intended Functionality (SOTIF) standard emerges as a promising framework for addressing these concerns, focusing on scenario-based analysis to identify hazardous behaviors and their causes. Although the current standard provides a basic cause-and-effect model and high-level process guidance, it lacks concepts required to identify and evaluate hazardous errors, especially within the context of AI. This paper introduces two key contributions to bridge this gap.
Technical Paper

Investigation of Truck Tire Rubber Material Definitions Using Finite Element Analysis

2024-04-09
2024-01-2648
This paper investigates the tire-road interaction for tires equipped with two different solid rubber material definitions within a Finite Element Analysis virtual environment, ESI PAMCRASH. A Mixed Service Drive truck tire sized 315/80R22.5 is designed with two different solid rubber material definitions: a legacy hyperelastic solid Mooney-Rivlin material definition and an Ogden hyperelastic solid material definition. The popular Mooney-Rivlin is a material definition for solid rubber simulation that is not built with element elimination and is not easily applicable to thermal applications. The Ogden hyperelastic material definition for rubber simulations allows for element destruction. Therefore, it is of interest and more suited for designing a tire model with wear and thermal capabilities.
Technical Paper

Fourth Axle Steering Control of an 8x8 Scaled Electric Combat Vehicle

2024-04-09
2024-01-2763
With the rise in demand, advanced steering control and electric vehicle technology are rapidly developing in modern times. Due to a controller's role as a backbone for the modern vehicle, its study has become increasingly crucial. This research proposes a novel 4th axle steering (4AS) feedforward controller that utilizes the first, second and fourth axle steering control for an 8x8 scaled electric combat vehicle. The vehicle is tested using the predefined path following. The novel 4AS controller is then compared to the Ackermann steering condition at different speeds. In the scaled vehicle used for this research, each wheel is independently driven by an in-wheel motor, while the steering is carried out by linear actuators. Individual eight-wheel steering control systems are designed and installed on the scaled vehicle to evaluate the driving performance from low speed to high speed. The 4AS steering method is implemented to improve the stability of the scaled vehicle at high speeds.
Technical Paper

Research on the Oscillation Reduction Control During Mode Transition in Hybrid Electric Vehicles

2024-04-09
2024-01-2720
In order to realize the series-parallel switching control of hybrid electric vehicle (HEV) with dual-motor hybrid configuration, a method of unpowered interrupt switching based on the coordinated control of three power sources was proposed by analyzing the series-parallel driving mode of the dual-motor hybrid configuration. The series to parallel switching process is divided into three stages: speed regulation stage, clutch combination and power source switching. The distribution control of speed regulating torque is carried out in the speed regulating stage. The speed adjustment torque is preferentially allocated to the power source of the input shaft (engine and P1) to carry out the lifting torque. Due to the high speed adjustment accuracy and fast response of the P1 motor, the input shaft is preferentially allocated to P1 for speed adjustment, that is, the torque intervention of P1.
Technical Paper

Research on the Oscillation Reduction Control During Gearshift in Hybrid Electric Vehicles

2024-04-09
2024-01-2718
In order to realize the shift control of dual-motor hybrid electric vehicle (HEV), a non-power interruption shift control method based on three-power source coordination control was proposed by analyzing the shift process of dual-motor hybrid configuration. The shift control process was divided into three stages: oil-filling self-learning stage, torque exchange stage and inertia control stage. In the torque exchange stage, the characteristics of the speed stage and torque stage were analyzed, which was different from the traditional method's dependence on pressure sensor, longitudinal acceleration sensor and engine torque accuracy. A shift clutch gain self-learning strategy based on shift time and input shaft speed soaring problem was proposed.
Technical Paper

Research on the Oscillation Reduction Control During High Voltage Battery Failure in Hybrid Electric Vehicles

2024-04-09
2024-01-2717
In order to achieve seamless mode switching control for hybrid electric vehicles (HEVs) in the event of battery failure, we propose a motor voltage-controlled mode switching method that eliminates power interruptions. This approach is based on an analysis of the dual-motor hybrid configuration's mode switching. We analyze the overall vehicle operation when the high-voltage battery occurs in different hybrid modes. To ensure that the vehicle can still function like a conventional car under such circumstances, we introduce a novel "voltage control" mode. In this mode, instead of operating in its traditional torque control manner, the P1 motor adopts a voltage control strategy. The P1 controller's variable becomes "voltage," and VCU sends the motor's working mode switching request and PCM finishes the mode transition. During system operation, the P1 motor promptly responds to these target voltages to maintain bus voltage within a normal range.
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