Refine Your Search

Topic

Author

Search Results

Technical Paper

Experimental Simulation of Natural-Like Snow Conditions in the Rail Tec Arsenal (RTA) Icing Wind Tunnel

2023-06-15
2023-01-1407
The simulation of natural-like snow conditions in a controlled environment such as an Icing Wind Tunnel (IWT) is a key component for safe, efficient and cost-effective design and certification of future aircraft and rotorcraft. Current capabilities do not sufficiently match the properties of natural snow, especially in terms of size and morphology. Within the Horizon 2020 project ICE GENESIS, a new technology has been developed aiming to better recreate natural snowflakes. The focus of the newly developed system was the generation of falling snow in a temperature range of +1°C to -4°C. Ground measurements and flight test campaigns have been performed to better characterize these conditions and provide requirements for wind tunnel facilities. The calibration results of the new snow generation system as well as snow accretion data on a NACA0012 test article with a chord length of 0.377 m are presented.
Technical Paper

The Integrated Trajectory Tracking, Yaw Stability and Roll Stability Model Predictive Control for Autonomous Vehicle in Limited Handling Condition

2023-04-11
2023-01-0667
In the current literature, the research studies on the trajectory tracking control and stability control strategy for autonomous vehicles in limited condition mostly focus on the yaw plane control, but few of the studies have considered the combined control performance of trajectory tracking, yaw and roll stability, and the roll stability is critical under the extreme cornering condition for autonomous vehicles. Aiming at the above shortages, this study designs the model predictive control (MPC) strategy for the autonomous vehicles under the limited handling condition, which integrates the front and rear wheel active steering control, four-wheel independent drive and braking control and active suspension control to comprehensively improve the trajectory tracking accuracy, yaw plane stability and roll plane stability of the vehicle under the extreme condition.
Technical Paper

Automatic Segmentation of Aircraft Dents in Point Clouds (SAE Paper 2022-01-0022)

2022-03-08
2022-01-0022
Dents on the aircraft skin are frequent and may easily go undetected during airworthiness checks, as their inspection process is tedious and extremely subject to human factors and environmental conditions. Nowadays, 3D scanning technologies are being proposed for more reliable, human-independent measurements, yet the process of inspection and reporting remains laborious and time consuming because data acquisition and validation are still carried out by the engineer. For full automation of dent inspection, the acquired point cloud data must be analysed via a reliable segmentation algorithm, releasing humans from the search and evaluation of damage. This paper reports on two developments towards automated dent inspection. The first is a method to generate a synthetic dataset of dented surfaces to train a fully convolutional neural network. The training of machine learning algorithms needs a substantial volume of dent data, which is not readily available.
Journal Article

Design and Development of a Mobile Robotic System for Aircraft Wing Fuel Tank Inspection

2022-03-08
2022-01-0042
This paper presents the design concept behind a novel remote visual inspection robotic system for fighter jet aircraft wing fuel tank inspection. This work is part of a larger research project which focuses on design, simulation, physical prototyping and experimental validation of a robotic system. Whereas this paper specifically focuses on the development concept of locomotion design choice for the robot. Therefore without an effective mobility method the robot will not be able to fulfill its purpose to access the hazardous confined spaces of the fuel tank. Aircraft wing fuel tank inspection is a challenging area of maintenance which requires a considerable amount of preparation and involvement of several tasks in order to conduct effective Visual and Non Destructive Inspection. The environment of an aircraft wing fuel tank poses several challenges due to both physical and atmospheric constraints which can be detrimental to human personal.
Technical Paper

Investigation of Seat Suspensions with Embedded Negative Stiffness Elements for Isolating Bus Users’ Whole-Body Vibrations

2021-02-17
2021-01-5019
Bus drivers are a group at risk of often suffering from musculoskeletal problems, such as low-back pain, while bus passengers on the last-row seats experience accelerations of high values. In this paper, the contribution of K-seat in decreasing the above concern is investigated with a detailed simulation study. The K-seat model, a seat with a suspension that functions according to the KDamper concept, which combines a negative stiffness element with a passive one, is benchmarked against the conventional passive seat (PS) in terms of comfort when applied to different bus users’ seats. More specifically, it is tested in the driver’s and two different passengers’ seats, one from the rear overhang and one from the middle part. For the benchmark shake, both are optimized by applying excitations that correspond to real intercity bus floor responses when it drives over a real road profile.
Research Report

Unsettled Issues on Human-Robot Collaboration and Automation in Aerospace Manufacturing

2020-11-30
EPR2020024
This SAE EDGE™ Research Report builds a comprehensive picture of the current state-of-the-art of human-robot applications, identifying key issues to unlock the technology’s potential. It brings together views of recognized thought leaders to understand and deconstruct the myths and realities of human- robot collaboration, and how it could eventually have the impact envisaged by many. Current thinking suggests that the emerging technology of human-robot collaboration provides an ideal solution, combining the flexibility and skill of human operators with the precision, repeatability, and reliability of robots. Yet, the topic tends to generate intense reactions ranging from a “brave new future” for aircraft manufacturing and assembly, to workers living in fear of a robot invasion and lost jobs. It is widely acknowledged that the application of robotics and automation in aerospace manufacturing is significantly lower than might be expected.
Technical Paper

Development of an Autonomous Battery Electric Vehicle

2019-01-18
2019-01-5000
Autonomous vehicles have been shown to increase safety for drivers, passengers, and pedestrians and can also be used to maximize traffic flow, thereby reducing emissions and congestion. At the same time, governments around the world are promoting the usage of battery electric vehicles (BEVs) to reduce and control the emissions of CO2. This has made the development of autonomous vehicles and electric vehicles a very active research area and has prompted a significant amount of government funding. This article presents the detailed design of a low-cost platform for the development of an autonomous electric vehicle. In particular, it focuses on the design of the electrical architecture and the control strategy, tailored around the usage of affordable sensors and actuators. The specifications of the components are extensively discussed in relation to the performance target.
Technical Paper

Design Optimization of the Transmission System for Electric Vehicles Considering the Dynamic Efficiency of the Regenerative Brake

2018-04-03
2018-01-0819
In this paper, gear ratios of a two-speed transmission system are optimized for an electric passenger car. Quasi static system models, including the vehicle model, the motor, the battery, the transmission system, and drive cycles are established in MATLAB/Simulink at first. Specifically, since the regenerative braking capability of the motor is affected by the SoC of battery and motors torque limitation in real time, the dynamical variation of the regenerative brake efficiency is considered in this study. To obtain the optimal gear ratios, iterations are carried out through Nelder-Mead algorithm under constraints in MATLAB/Simulink. During the optimization process, the motor efficiency is observed along with the drive cycle, and the gear shift strategy is determined based on the vehicle velocity and acceleration demand. Simulation results show that the electric motor works in a relative high efficiency range during the whole drive cycle.
Journal Article

A Global Optimal Energy Management System for Hybrid Electric off-road Vehicles

2017-03-28
2017-01-0425
Energy management strategies greatly influence the power performance and fuel economy of series hybrid electric tracked bulldozers. In this paper, we present a procedure for the design of a power management strategy by defining a cost function, in this case, the minimization of the vehicle’s fuel consumption over a driving cycle. To explore the fuel-saving potential of a series hybrid electric tracked bulldozer, a dynamic programming (DP) algorithm is utilized to determine the optimal control actions for a series hybrid powertrain, and this can be the benchmark for the assessment of other control strategies. The results from comparing the DP strategy and the rule-based control strategy indicate that this procedure results in approximately a 7% improvement in fuel economy.
Technical Paper

Regenerative Brake-by-Wire System Development and Hardware-In-Loop Test for Autonomous Electrified Vehicle

2017-03-28
2017-01-0401
As the essential of future driver assistance system, brake-by-wire system is capable of performing autonomous intervention to enhance vehicle safety significantly. Regenerative braking is the most effective technology of improving energy consumption of electrified vehicle. A novel brake-by-wire system scheme with integrated functions of active braking and regenerative braking, is proposed in this paper. Four pressure-difference-limit valves are added to conventional four-channel brake structure to fulfill more precise pressure modulation. Four independent isolating valves are adopted to cut off connections between brake pedal and wheel cylinders. Two stroke simulators are equipped to imitate conventional brake pedal feel. The operation principles of newly developed system are analyzed minutely according to different working modes. High fidelity models of subsystems are built in commercial software MATLAB and AMESim respectively.
Technical Paper

Recognizing Driver Braking Intention with Vehicle Data Using Unsupervised Learning Methods

2017-03-28
2017-01-0433
Recently, the development of braking assistance system has largely benefit the safety of both driver and pedestrians. A robust prediction and detection of driver braking intention will enable driving assistance system response to traffic situation correctly and improve the driving experience of intelligent vehicles. In this paper, two types unsupervised clustering methods are used to build a driver braking intention predictor. Unsupervised machine learning algorithms has been widely used in clustering and pattern mining in previous researches. The proposed unsupervised learning algorithms can accurately recognize the braking maneuver based on vehicle data captured with CAN bus. The braking maneuver along with other driving maneuvers such as normal driving will be clustered and the results from different algorithms which are K-means and Gaussian mixture model (GMM) will be compared.
Journal Article

Aircraft Wing Build Philosophy Change through System Pre-Equipping of Major Components

2016-09-27
2016-01-2120
In the civil aircraft industry there is a continuous drive to increase the aircraft production rate, particularly for single aisle aircraft where there is a large backlog of orders. One of the bottlenecks is the wing assembly process which is largely manual due to the complexity of the task and the limited accessibility. The presented work describes a general wing build approach for both structure and systems equipping operations. A modified build philosophy is then proposed, concerned with large component pre-equipping, such as skins, spars or ribs. The approach benefits from an offloading of the systems equipping phase and allowing for higher flexibility to organize the pre-equipping stations as separate entities from the overall production line. Its application is presented in the context of an industrial project focused on selecting feasible system candidates for a fixed wing design, based on assembly consideration risks for tooling, interference and access.
Technical Paper

Performance Analyses of Driver-Vehicle-Steer-By-Wire Systems Considering Driver Neuromuscular Dynamics

2016-04-05
2016-01-0456
One main objective is to find out how these parameters interact and optimal driver control gain and driver preview time are obtained. Some steps further, neuromuscular dynamics is considered and the system becomes different from the simplified driver-vehicle system studied before. New optimal driver control gain and driver preview time could be obtained for both tensed and relaxed muscle state. Final step aims at analysing the full system considering driver, neuromuscular, steer-by-wire and vehicle models. The steer-by-wire system could potentially have a significant influence on the vehicle when the driver is at impaired state, which could be represented by setting higher response delay time or smaller preview time. Vehicle's stability and active safety could also be improved by introducing the steer-by-wire system.
Technical Paper

Modelling of Distributed-Propulsion Low-Speed HALE UAVs Burning Liquid Hydrogen

2015-09-15
2015-01-2467
The present work focuses on developing an integrated airframe, distributed propulsion, and power management methodology for liquid-hydrogen-fuelled HALE UAVs. Differently from previous studies, the aim is to assess how the synergies between the aforementioned sub-systems affect the integrated system power requirement, production, and distribution. A design space exploration study was carried out to assess the influence of distributing motor-driven fans on three different airframes, namely a tube-and-wing, a triple-fuselage, and a blended-wing-body. For the considered range of take-off masses from 5,000 to 15,000 kg, the 200 kW payload power requirement under examination was found to re-shape the endurance trends. In fact, the drop in specific fuel consumption due to the engine design point change alters the trends from nearly flat to a 25% maximum endurance increase when moving towards heavier take-off masses.
Technical Paper

Effects of Ice Accretion in an Aircraft Protective Mesh Strainer of a Fuel Pump

2015-09-15
2015-01-2449
This paper focuses on the investigation of the nature, process and effects of ice accretion on different feed pump strainers upstream of the aircraft feeding system. A suitable test rig was designed to circulate Jet A-1 containing water/ice contaminants at cold temperatures through the strainers. Following an extensive literature review, a number of screening tests were performed. These provided a strong base for an exhaustive study of fuel icing in the dynamic environment offered by the test rig. The effects of the rate of fuel cooling on the nature of ice were examined. As expected, it was observed that the yield of ice generated on the mesh screen increased with the water concentration in the fuel. It was also revealed that at higher cooling rates, a crust of snow formed on top of softer ice on the mesh screen.
Technical Paper

Trajectory Optimization of Airliners to Minimize Environmental Impact

2015-09-15
2015-01-2400
With the rapid growth in passenger transportation through aviation projected to continue into the future, it is incumbent on aerospace engineers to seek ways to reduce the negative impact of airliner operation on the environment. Key metrics to address include noise, fuel consumption, Carbon Dioxide and Nitrous Oxide emissions, and contrail formation. The research presented in this paper generates new aircraft trajectories to reduce these metrics, and compares them with typical scheduled airline operated flights. Results and analysis of test cases on trajectory optimization are presented using an in-house aircraft trajectory optimization framework created under the European Clean Sky Joint Technology Initiative, Systems for Green Operation Integrated Technology Demonstrator. The software tool comprises an optimizer core and relatively high fidelity models of the aircraft's flight path performance, air traffic control constraints, propulsion and other systems.
Technical Paper

New Unconventional Airship Concept by Morphing the Lenticular Shape

2015-09-15
2015-01-2577
The aim of this paper is to develop a new concept of unconventional airship based on morphing a lenticular shape while preserving the volumetric dimension. Lenticular shape is known to have relatively poor aerodynamic characteristics. It is also well known to have poor static and dynamic stability after the certain critical speed. The new shape presented in this paper is obtained by extending one and reducing the other direction of the original lenticular shape. The volume is kept constant through the morphing process. To improve the airship performance, four steps of morphing, starting from the lenticular shape, were obtained and compared in terms of aerodynamic characteristics, including drag, lift and pitching moment, and stability characteristics for two different operational scenarios. The comparison of the stability was carried out based on necessary deflection angle of the part of tail surface.
Journal Article

Applying Design for Assembly Principles in Computer Aided Design to Make Small Changes that Improve the Efficiency of Manual Aircraft Systems Installations

2014-09-16
2014-01-2266
The installation of essential systems into aircraft wings involves numerous labour-intensive processes. Many human operators are required to perform complex manual tasks over long periods of time in very challenging physical positions due to the limited access and confined space. This level of human activity in poor ergonomic conditions directly impacts on speed and quality of production but also, in the longer term, can cause costly human resource problems from operators' cumulative development of musculoskeletal injuries. These problems are exacerbated in areas of the wing which house multiple systems components because the volume of manual work and number of operators is higher but the available space is reduced. To improve the efficiency of manual work processes which cannot yet be automated we therefore need to consider how we might redesign systems installations in the enclosed wing environment to better enable operator access and reduce production time.
Journal Article

Control System for a PEM Fuel Cell Powered Heavy Duty Tactical Mobility Truck with Auxiliary Power Generation Capabilities

2013-09-24
2013-01-2472
The incorporation of hydrogen fuel cells into heavy duty tactical mobility vehicles can bring about great opportunities in reducing the pollutant emissions of this kind of platforms (GVW > 30,000 kg). Furthermore the transportation of fuel to operational areas has become a key aspect for any deployment therefore optimal use of this resource is of paramount importance. Finally, it is also quite common for such platforms to serve additional purposes, besides freight delivery, such as powering external equipment (i.e. field hospitals or mobile artillery pieces). This work will describe the intelligent energy management system for a PEM Fuel Cell-Battery-Ultracapacitor Hybrid 8×8 heavy truck of the aforementioned weight class which also contemplates an internal electric/traction power generation unit. It will describe how the system optimizes the use of battery and hydrogen fuel energy while keeping system efficiency and performance at a maximum.
Journal Article

New Guidelines for Implementation of Structural Health Monitoring in Aerospace Applications

2013-09-17
2013-01-2219
The first cross-industry guidelines for the implementation of structural health monitoring for aerospace applications have been created as a SAE International Aerospace Recommended Practices document: SAE ARP 6461 ‘Guidelines for Implementation of Structural Health Monitoring on Fixed Wing Aircraft’ [1]. These guidelines have brought together manufacturers, operators / users, systems integrators, regulators, technology providers and researchers to produce information on the integration of SHM into aircraft maintenance procedures, generic requirements and advice on validation, verification and airworthiness. The take-up of SHM in the aerospace industry has been slow, in part due to the lack of accepted industry practices surrounding not just the technology itself (sensors and sensor systems) but also the associated issues arising from the introduction of new methods into aircraft maintenance.
X