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Technical Paper

Investigation of Seat Suspensions with Embedded Negative Stiffness Elements for Isolating Bus Users’ Whole-Body Vibrations

2021-02-17
2021-01-5019
Bus drivers are a group at risk of often suffering from musculoskeletal problems, such as low-back pain, while bus passengers on the last-row seats experience accelerations of high values. In this paper, the contribution of K-seat in decreasing the above concern is investigated with a detailed simulation study. The K-seat model, a seat with a suspension that functions according to the KDamper concept, which combines a negative stiffness element with a passive one, is benchmarked against the conventional passive seat (PS) in terms of comfort when applied to different bus users’ seats. More specifically, it is tested in the driver’s and two different passengers’ seats, one from the rear overhang and one from the middle part. For the benchmark shake, both are optimized by applying excitations that correspond to real intercity bus floor responses when it drives over a real road profile.
Research Report

Unsettled Issues on Human-Robot Collaboration and Automation in Aerospace Manufacturing

2020-11-30
EPR2020024
This SAE EDGE™ Research Report builds a comprehensive picture of the current state-of-the-art of human-robot applications, identifying key issues to unlock the technology’s potential. It brings together views of recognized thought leaders to understand and deconstruct the myths and realities of human- robot collaboration, and how it could eventually have the impact envisaged by many. Current thinking suggests that the emerging technology of human-robot collaboration provides an ideal solution, combining the flexibility and skill of human operators with the precision, repeatability, and reliability of robots. Yet, the topic tends to generate intense reactions ranging from a “brave new future” for aircraft manufacturing and assembly, to workers living in fear of a robot invasion and lost jobs. It is widely acknowledged that the application of robotics and automation in aerospace manufacturing is significantly lower than might be expected.
Technical Paper

Development of an Autonomous Battery Electric Vehicle

2019-01-18
2019-01-5000
Autonomous vehicles have been shown to increase safety for drivers, passengers, and pedestrians and can also be used to maximize traffic flow, thereby reducing emissions and congestion. At the same time, governments around the world are promoting the usage of battery electric vehicles (BEVs) to reduce and control the emissions of CO2. This has made the development of autonomous vehicles and electric vehicles a very active research area and has prompted a significant amount of government funding. This article presents the detailed design of a low-cost platform for the development of an autonomous electric vehicle. In particular, it focuses on the design of the electrical architecture and the control strategy, tailored around the usage of affordable sensors and actuators. The specifications of the components are extensively discussed in relation to the performance target.
Technical Paper

Challenges of Digital Twin in High Value Manufacturing

2018-10-30
2018-01-1928
Digital Twin (DT) is a dynamic digital representation of a real-world asset, process or system. Industry 4.0 has recognised DT as the game changer for manufacturing industries in their digital transformation journey. DT will play a significant role in improving consistency, seamless process development and the possibility of reuse in subsequent stages across the complete lifecycle of the product. As the concept of DT is novel, there are several challenges that exist related to its phase of development and implementation, especially in high value manufacturing sector. The paper presents a thematic analysis of current academic literature and industrial knowledge. Based on this, eleven key challenges of DT were identified and further discussed. This work is intended to provide an understanding of the current state of knowledge around DT and formulate the future research directions.
Journal Article

Cyber-Physical System Based Optimization Framework for Intelligent Powertrain Control

2017-03-28
2017-01-0426
The interactions between automatic controls, physics, and driver is an important step towards highly automated driving. This study investigates the dynamical interactions between human-selected driving modes, vehicle controller and physical plant parameters, to determine how to optimally adapt powertrain control to different human-like driving requirements. A cyber-physical system (CPS) based framework is proposed for co-design optimization of the physical plant parameters and controller variables for an electric powertrain, in view of vehicle’s dynamic performance, ride comfort, and energy efficiency under different driving modes. System structure, performance requirements and constraints, optimization goals and methodology are investigated. Intelligent powertrain control algorithms are synthesized for three driving modes, namely sport, eco, and normal modes, with appropriate protocol selections. The performance exploration methodology is presented.
Technical Paper

Recognizing Driver Braking Intention with Vehicle Data Using Unsupervised Learning Methods

2017-03-28
2017-01-0433
Recently, the development of braking assistance system has largely benefit the safety of both driver and pedestrians. A robust prediction and detection of driver braking intention will enable driving assistance system response to traffic situation correctly and improve the driving experience of intelligent vehicles. In this paper, two types unsupervised clustering methods are used to build a driver braking intention predictor. Unsupervised machine learning algorithms has been widely used in clustering and pattern mining in previous researches. The proposed unsupervised learning algorithms can accurately recognize the braking maneuver based on vehicle data captured with CAN bus. The braking maneuver along with other driving maneuvers such as normal driving will be clustered and the results from different algorithms which are K-means and Gaussian mixture model (GMM) will be compared.
Technical Paper

Performance Analyses of Driver-Vehicle-Steer-By-Wire Systems Considering Driver Neuromuscular Dynamics

2016-04-05
2016-01-0456
One main objective is to find out how these parameters interact and optimal driver control gain and driver preview time are obtained. Some steps further, neuromuscular dynamics is considered and the system becomes different from the simplified driver-vehicle system studied before. New optimal driver control gain and driver preview time could be obtained for both tensed and relaxed muscle state. Final step aims at analysing the full system considering driver, neuromuscular, steer-by-wire and vehicle models. The steer-by-wire system could potentially have a significant influence on the vehicle when the driver is at impaired state, which could be represented by setting higher response delay time or smaller preview time. Vehicle's stability and active safety could also be improved by introducing the steer-by-wire system.
Journal Article

Environmental Impact Assessment, on the Operation of Conventional and More Electric Large Commercial Aircraft

2013-09-17
2013-01-2086
Global aviation is growing exponentially and there is a great emphasis on trajectory optimization to reduce the overall environmental impact caused by aircraft. Many optimization techniques exist and are being studied for this purpose. The CLEAN SKY Joint Technology Initiative for aeronautics and Air transport, a European research activity run under the Seventh Framework program, is a collaborative initiative involving industry, research organizations and academia to introduce novel technologies to improve the environmental impact of aviation. As part of the overall research activities, “green” aircraft trajectories are addressed in the Systems for Green Operations (SGO) Integrated Technology Demonstrator. This paper studies the impact of large commercial aircraft trajectories optimized for different objectives applied to the on board systems.
Journal Article

Robustness Testing of Real-Time Automotive Systems Using Sequence Covering Arrays

2013-04-08
2013-01-1228
Testing real-time vehicular systems challenges the tester to design test cases for concurrent and sequential input events, emulating unexpected user and usage profiles. The vehicle response should be robust to unexpected user actions. Sequence Covering Arrays (SCA) offer an approach which can emulate such unexpected user actions by generating an optimized set of test vectors which cover all possible t-way sequences of events. The objective of this research was to find an efficient nonfunctional sequence testing (NFST) strategy for testing the robustness of real-time automotive embedded systems measured by their ability to recover (prove-out test) after applying sequences of user and usage patterns generated by combinatorial test algorithms, considered as “noisy” inputs. The method was validated with a case study of an automotive embedded system tested at Hardware-In-the-Loop (HIL) level. The random sequences were able to alter the system functionality observed at the prove-out test.
Technical Paper

Applying a Concept for Robot-Human Cooperation to Aerospace Equipping Processes

2011-10-18
2011-01-2655
Significant effort has been applied to the introduction of automation for the structural assembly of aircraft. However, the equipping of the aircraft with internal services such as hydraulics, fuel, bleed-air and electrics and the attachment of movables such as ailerons and flaps remains almost exclusively manual and little research has been directed towards it. The problem is that the process requires lengthy assembly methods and there are many complex tasks which require high levels of dexterity and judgement from human operators. The parts used are prone to tolerance stack-ups, the tolerance for mating parts is extremely tight (sub-millimetre) and access is very poor. All of these make the application of conventional automation almost impossible. A possible solution is flexible metrology assisted collaborative assembly. This aims to optimise the assembly processes by using a robot to position the parts whilst an operator performs the fixing process.
Technical Paper

Preliminary Investigation of the Impact of Flight-Path Variability of Icing Conditions Upon the Critical Ice Shape

2007-09-24
2007-01-3333
The Cranfield Icing Research Tunnel was used to carry out a preliminary study whose objective was to identify whether or not the introduction of flight-path variability could generate accretions notably different to the critical ice shape. A reference (critical) ice shape was generated under conditions obtained from Appendix C before variability was applied, firstly to LWC and secondly to temperature. The approach is presented and selected results are introduced in this paper. Results show that ice accretions produced under variable conditions can be notably different to the reference profile, and are potentially more detrimental aerodynamically.
Technical Paper

On the Use of Reference Models in Automotive Aerodynamics

2004-03-08
2004-01-1308
In automotive aerodynamics much use has been made of generic reference models for research and correlation. Research work has been conducted mostly on small-scale versions of the models to investigate flow regimes and aerodynamic force and moment characteristics while correlation tests have made use of full-scale models to compare results between wind tunnels. More recently reference geometries have also been used as test cases in the validation of computational techniques. This paper reviews the design characteristics and use of several key reference models. The advantages and disadvantages of these designs and also the applicability of the results in providing guidelines for the development of production vehicles are discussed. It is advocated that when researchers choose to use simple models, existing reference geometries should be employed.
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