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In the field of heavy-duty diesel engines, which require lifetime durability and high fuel efficiency, there is a growing demand for increased injection pressure and increased flow rate inside injection holes. This trend makes it important to prevent cavitation erosion of injector nozzles. This paper aims to clarify the relation between cavitation behavior and erosion damage experimentally by visualizing the flow inside diesel nozzles and to establish a new method for predicting cavitation erosion. To visualize internal flow, authors used the large-scale transparent nozzle whose Reynolds number and Cavitation number were matched with those of the actual real-size nozzle. Direct observation showed that the form of the cavitation changed from string-type cavitation to film-type cavitation with increasing needle lift.

The purpose of this study is to elucidate flame propagation behavior of homogeneous propane-air mixture under application of non-uniform electric field. A needle-shaped electrode was attached to the ceiling and a plate electrode was set at bottom of combustion chamber, so that the electric field was applied in the direction of the chamber's vertical axis. A homogeneous propane-air mixture was supplied at equivalence ratio of 1.0 and was ignited by leaser induced breakdown under atmospheric pressure and room temperature. It was found that the flame front and plate electrode were repelled each other and a thin air layer was formed between the flame and plate electrode when a relatively low positive DC non-uniform electric field was applied to the needle-shaped electrode. It might be thought that the induced current was generated in the flame front, so that the flame front and plate electrode repelled each other.

Diesel injection equipment is required to be more accurate and higher in pressure to meet the increasingly strict emission, fuel consumption regulations and higher engine performance. It also needs to achieve a number of requirements such as robustness against diversified market fuels, pressure maintenance characteristics in the idle stop system (ISS), easy installation to engine, etc. One of the key component to meet these demands is injector.

Increased interest in global warming issues requires rapid improvements in reduction of CO2 emissions. The automotive industry is placing high importance on improving fuel economy performance across their entire product lines. Charging Management System is a necessary element towards fuel economy improvement. Many of today's charging management systems perform at least two important functions: improving efficiency based on vehicle motion, and detecting battery state of charge. These systems become more complicated as more components (i.e. generators, current sensors and ECU) and software are added. Therefore, it is difficult to develop charging management systems for an entire product line and difficult to retrofit the system for vehicles already in production. A stand-alone charging management system solves these issues. This system is independent of the other vehicle systems. The software for improving fuel economy is installed in the generator or current sensor.

Many ICs are used in various electronic components in automotive applications, such as ECUs (electronic control units) and smart actuators. Automotive ICs required the following features: (1) high integration of analog, digital and output devices; (2) high breakdown voltage for analog devices standing the battery voltage; (3) highly accurate control for analog circuits; (4) susceptibility under harsh operating conditions, such as high ambient temperature and high humidity; and (5) high surge immunity such as ESD (electrostatic discharge) robustness. To meet these requirements, we developed analog and output devices with improved surge endurance based on SOI wafer and trench-dielectric-isolation technologies. Analog circuit applications, especially accurate power management or high-precision solenoid driving, demands stable temperature-compensated output. Load dump and battery-jumping also needs high voltage protection and high noise immunity for these devices.

In automotive air conditioning, balancing comfort and fuel efficiency is very important. Vehicle cooling performance improvements during initial cool down has reached a limit in recent years, especially in very hot regions. We have addressed this issue by developing a unique double-pipe internal heat exchanger. In the main discourse, we first clarify the concept of the internal heat exchanger system (IHE) using the temperature difference between the high and low pressure pipes in the refrigeration cycle, and propose the application of an efficient internal heat exchanger. This unique double-pipe internal heat exchanger can easily be manufactured by inserting the inner pipe into the outer pipe and by fixing the pipes at both ends. The length of the IHE is 400mm. This double-pipe internal heat exchanger can increase cooling performance by 5-12% at the equivalent power consumption levels in the same space as a conventional front air conditioner system.

The challenge for the diesel engines today is to reduce harmful emissions, such as particulate matter (PM) and Nitrogen oxides (NOx), and enhance the fuel efficiency and power, which are its main advantages. To meet this challenge, DENSO has developed an advanced common rail system (CRS) that uses piezo actuated fuel injectors capable of delivering up to five injection events per combustion cycle at 180MPa, currently the world's highest commercially available diesel fuel injection pressure. The DENSO piezo injector incorporates an internally developed piezoelectric element that energizes quicker than its solenoid counterpart, thereby reducing the transition time for the start and end of the fuel injection event. The piezoelectric element and unique passage structure of the DENSO injector combine to provide a highly reliable and responsive fuel injection event.

Increasing electric loads in a vehicle causes over-discharge of a battery and drag torque due to an alternator. This paper gives a system concept of vehicle electric power flow management to solve these issues. Its primary function includes preserving electricity in a battery, stabilizing electric bus voltage, interfacing with vehicle torque control system, and improving fuel economy. The key point to realize such a system is a unified structure. It offers ‘Plug and Play’ function for electric power management components. Newly developed Vehicle Electric Power Flow Management System (VEF ) totally controls electric power flow in a vehicle. VEF contains an Electric Power Manager and its functional sub-systems, and controls them with the key parameter ‘electric power’. The sub-system includes Generation, Storage, Conversion, and Distribution to the loads.

Spark plugs with higher ignitability are continuously in great demand to realize high fuel efficiency and low emissions. To meet this demand, DENSO launched the Iridium Spark Plug in 1997, which realized the two characteristics that had been conventionally difficult to achieve concurrently-high ignitability and long life. The development of this product was enabled by miniaturizing the center electrode, produced using DENSO's original, highly wear-resistant iridium alloy (featuring a high melting point and excellent oxidation resistance). While spark plugs are now required to have a longer service life, they are also required to be higher in ignitability, as exhaust gas regulations have been tightened recently. However, the effort to miniaturize the center electrode is reaching a limit.