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Technical Paper

Experimental Study of Sliding Wear Behavior of the Casted Lead Bronze Journal Bearing Material

2019-04-02
2019-01-0824
Lead (Pb) bronze material is used for the manufacturing of bearings. Lead provides less friction and wear-related properties to bronze. During working of the bearings the lead contained micro-chips mixes with the lubricant oil and makes its disposal difficult. Rotational speed and applied load are the two main parameters on which the working and amount of wear from the bearing depend. So it is important to find out an optimum set of speed and pressure on which a particular bearing should operate to minimize the wear and hence minimize the lead-contaminated lubricating oil. In the present work, Taguchi technique has been used to find out the optimum values of speed and pressure. To measure the specific wear rate (SWR) and coefficient of friction (COF) of the leaded bronze material, it is made to slide on a mild steel material and amount of wear and coefficient of friction has been recorded using a pin on disc machine using ASTM-G99 standards.
Technical Paper

Effect of Using Exhaust Gas Recirculation (EGR) on the Emission Characteristics of the CI Engine Fuelled by Acetone-Butanol-Ethanol (ABE) Diesel Blends

2019-04-02
2019-01-0748
The power generation, agriculture, and transportation sectors are dominated by diesel engines due to better thermal efficiency and durability. Diesel engines are also a major contributor to the air pollutants such as NOx and particulate matter. Acetone-butanol-ethanol (ABE) is considered a promising alternative fuel as it emits less pollutants compared to conventional fuels. In current work, the ABE used was of the ratio (3:6:1) and four samples were prepared for engine trial ABE (10%90%diesel), ABE (20%80%diesel), ABE (30%70%diesel) and ABE (40%60%diesel). Their physio-chemical properties like kinematic viscosity, density, specific gravity and calorific value were checked and tested on compression ignition engine at different operating parameters. The experimental work was conducted upon Kirloskar 4-stroke single cylinder, vertical, air-cooled 661cc compression ignition engine at different speeds and loads.
Technical Paper

Study of Performance and Emission Characteristics of Propan-2-ol and Gasoline Fuel Blends in an Unmodified Spark Ignition Engine

2019-04-02
2019-01-0793
In view of the rapid depletion, increasing prices and uneven distribution of conventional petroleum fuels; the interest in the use of alternative fuels has increased exponentially. Fuels such as biodiesel & alcohol have been evaluated both at experimental and commercial scale due to improved emission characteristics as compared to conventional fuels. Alcohols are oxygenated and result in improving the engine performance. As a blend with conventional gasoline, the alcohols enhance the premixed and diffusive combustion phase which improves the combustion efficiency. The present investigation evaluates studies on stability and homogeneity along with physicochemical properties like density, viscosity, calorific value, copper-strip corrosion and solubility at room temperature of Propan-2-ol and gasoline blends. Comprehensive engine trials on unmodified petrol engine fuelled with blends of Propan-2-ol and gasoline blends in the proportions of 5, 10, 15 and 20% by volume have been conducted.
Technical Paper

Experimental Investigations of Metal Oxide Nano-Additives on Working Characteristics of CI Engine

2019-04-02
2019-01-0794
Biodiesel is a potential substitute for diesel and extensive research is carried in India on production and utilization of biodiesel from a variety of edible/non-edible, animal fat and waste oils. However, issues like stability, clogging, increased NOx, and high consumption rate etc. are some of the critical issues which are associated with long-term use of these alternative fuels in a diesel engine. The recent developments in science and technology may have concreted a method to create nano measure vigorous resources that have incredible benefits to micron sized constituents. Nano liquids may be a fresh period of compact-fluid complex constituents comprising of nano sized concrete elements disseminated into a base liquid. The present study investigates the effect of doping metal oxides nanoparticles with waste fish oil-based biodiesel. For the present study, the blends of fuel are prepared by using 30ppm each of titanium dioxide and alumina nanoparticles respectively.
Technical Paper

A Study on the Application of Turbo Expansion in Light Duty Gasoline and Diesel Engines: A Review

2018-04-03
2018-01-0051
Turboexpansion is a concept which is aimed at reducing the fuel consumption of pressure-charged combustion engines by providing over-cooled air to the engine prior to its induction in the combustion chamber. The performance of the engine is dependent on intake charge density which is preferred to be high at reduced charge air temperature. This becomes achievable through a cooling system known as a turbo expander which expands a high-pressure gas to produce work that is usually employed to drive a compressor. Though, initially used for the purpose of refrigeration in industries, for the past few decades various researches have proved its efficiency in internal combustion engines. In gasoline engines, it is usually employed to extend the knock limit and reduce carbon emissions. Also, an extension to the knock limit allows several improvements in parameters such as increased specific output, an increase in compression ratio and a reduction in the fuel consumption of the engine.
Technical Paper

Study of Performance and Emissions Parameters of Single Cylinder Diesel Engine Fuelled with Micro Emulsion of Jatropha Oil and Ethanol

2017-10-08
2017-01-2331
The use of alternative fuel has many advantages and the main ones are its renewability, biodegradability with better quality exhaust gas emission, which do not contribute to raise the level of carbon dioxide in the atmosphere. The use of non-edible vegetables oils as an alternative fuels for diesel engine is accelerated by the energy crisis due to depletion of resources and increase in environmental problems. In Asian countries like India, great need of edible oil as a food so cannot use these oils as alternative fuels for diesel engine. However there are many issues related to the use of vegetable oils in diesel engine that is high viscosity, low calorific value, high self-ignition temperature etc. Jatropha curcas has been promoted in India as a sustainable substitute to diesel fuel. This research prepared micro emulsions of ethanol and Jatropha vegetable oil in different ratio and find out the physico-chemical parameters to compare with mineral diesel oil.
Technical Paper

A Study on Homogeneous Combustion in Porous Medium Internal Combustion Engine: A Review

2017-03-28
2017-01-0788
Rapid depletion in fuel resources owing to the low efficiency of current automobiles has been a major threat to future generations for fuel availability as well as environmental health. Advanced new generation of internal combustion (IC) engines are expected to have far better emissions levels both gaseous (NOx and CO) and particulate matter, at the same time having far lower fuel consumption on a wide range of operating condition. These criteria could be improved having a homogeneous combustion process in an engine. Homogeneous mixing of fuel and air in HCCI leads to cleaner combustion and lower emissions. Since peak temperatures are significantly lower than in typical SI engines, NOx levels and soot are reduced to some extent. Because of absence of complete homogeneous combustion but quasi homogeneous combustion present in HCCI, there is still a possibility of further reducing the emissions as well as enhancing the engine performance.
Technical Paper

Performance Evaluation and Emission Characteristics of Biodiesel-Alcohol-Diesel Blends Fuelled in VCR Engine

2016-10-17
2016-01-2265
The diesel engine has for many decades now assumed a leading role in both the medium and medium-large transport sector due to their high efficiency and ability to produce high torque at low RPM. Furthermore, energy diversification and petroleum independence are also required by each country. In response to this, biodiesel is being considered as a promising solution due to its high calorific value and lubricity conventional petroleum diesel. However, commercial use of biodiesel has been limited because of some drawbacks including corrosivity, instability of fuel properties, higher viscosity, etc. Biodiesel are known for lower CO, HC and PM emissions. But, on the flip side they produce higher NOx emissions. The addition of alcohol to biodiesel diesel blend can help in reducing high NOx produced by the biodiesel while improving some physical fuel properties.
Technical Paper

Development of an Intake Runner of a CI Engine for Performance Enhancement and Emission Reductions Due to Variations in Air Flow Pattern within the Runner

2016-04-05
2016-01-1015
Recent scenario of fossil fuel depletion as well as rising emission levels has witnessed an ever aggravating trend for decades. The solution to the problems has been addressed by investments and research in the field of fuels; such as the use of cleaner fuels involving biodiesel, alcohol blends, hydrogen and electric drivelines, as well as improvement in traditional technologies such as variable geometry systems, VVT load control strategies etc. The developments have highlighted the enormous potential present in such systems in terms of maximizing engine efficiency and emission reductions. The present paper aims at designing and implementing an intake runner system for a CI engine capable of providing flexibility with variations in operating conditions. Primarily, the design aims at altering the air flow phenomenon within the primary intake of the engine by inducing swirl in the runner through a secondary runner.
Technical Paper

Experimental Analysis of Retarding the Spark Timing in a Hydrogen Enriched Gasoline and Alcohol Blend Powered Spark Ignition Engine

2016-04-05
2016-01-1277
Gasoline has been the major fuel in transportation, its good calorific value and high volatility have made it suitable for use in different injection methods. The drastic increase in use of carbon based fuels has led to increase in harmful emissions, thus resulting in implementation of stricter emissions norms. These harmful emissions include carbon monoxide and NOx. To meet the new norms and reduce the harmful emissions, better techniques have to be implemented to achieve better combustion of gasoline and reduce the amount of carbon monoxide in the exhaust. One such way of doing this is by enriching gasoline with hydrogen. Due to its low activation energy and high calorific value, the high energy released from hydrogen can be used to achieve complete combustion of gasoline fuel. However, there are certain drawbacks to the use of hydrogen in spark ignition engine, knocking and overheating of engine parts being the major problems.
Technical Paper

An Experimental Analysis of Biodiesel Production from Mixture of Neem (Azadirachta indica) Oil and Sesame (Sesamum indicum L.) Oil and its Performance and Emission Testing on a Diesel Engine

2016-04-05
2016-01-1264
Non-edible vegetable oils have a huge potential for biodiesel production and also known as second generation feedstock’s. Biodiesel can be obtained from edible, non-edible, waste cooking oil and from animal fats also. This paper focuses on production of biodiesel obtained from mixture of sesame (Sesamum indicum L.) oil and neem (Azadirachta indica) oil which are easily accessible in India and other parts of world. Neem oil has higher FFA content than sesame oil. Biodiesel production from neem oil requires pretreatment neutralization procedure before alkali catalyzed Trans esterification process also it takes large reaction time to achieve biodiesel of feasible yield. Neem oil which has very high FFA and sesame oil which has low FFA content are mixed and this mixture is Trans esterified with no pre-treatment process using molar ratio of 6:1.Fuel properties of methyl ester were close to diesel fuel and satisfied ASTM 6751 and EN 14214 standards.
Technical Paper

Performance and Emission Characteristics of n-Butanol and Iso-Butanol Diesel Blend Comparison

2015-09-29
2015-01-2819
The growing energy demand and limited petroleum resources in the world have guided researchers towards the use of clean alternative fuels like alcohols for their better tendency to decrease the engine emissions. To comply with the future stringent emission standards, innovative diesel engine technology, exhaust gas after-treatment, and clean alternative fuels are required. The use of alcohols as a blending agent in diesel fuel is rising, because of its benefits like enrichment of oxygen, premixed low temperature combustion (LTC) and enhancement of the diffusive combustion phase. Several researchers have investigated the relationship between LTC operational range and cetane number. In a light-duty diesel engine working at high loads, a low-cetane fuel allowed a homogeneous lean mixture with improved NOx and smoke emissions joint to a good thermal efficiency.
Technical Paper

Development of a Dedicated Hydrogen Port Injection Kit for Small Engines

2015-09-29
2015-01-2881
The danger posed by climate change and the striving for securities of energy supply are issues high on the political agenda these days. Governments are putting strategic plans in motion to decrease primary energy use, take carbon out of fuels and facilitate modal shifts. Man's energy requirements are touching astronomical heights. The natural resources of the Earth can no longer cope with it as their rate of consumption far outruns their rate of regeneration. The automotive sector is without a doubt a chief contributor to this mayhem as fossil fuel resources are fast depleting. The harmful emissions from vehicles using these fuels are destroying our forests and contaminating our water bodies and even the air that we breathe. The need of the hour is to look not only for new alternative energy resources but also clean energy resources. Hydrogen is expected to be one of the most important fuels in the near future to meet the stringent emission norms.
Technical Paper

Blending of Higher Alcohols with Vegetable Oil Based Fuels for Use in Compression Ignition Engine

2015-04-14
2015-01-0958
Concerns about long term availability of petroleum based fuels and stringent environmental norms have been a subject for deliberations around the globe. The vegetable oil based fuels and alcohols are very promising alternative fuels for substitution of diesel, reduce exhaust emissions and to improve combustion in diesel engines which is mainly possible due to oxygenated nature of these fuels. Jatropha oil is important non-edible oil in India which is either used in neat or modified form as diesel fuel. Furthermore n-butanol is renewable higher alcohol having properties quite similar to diesel fuel. In the present study, n-butanol was blended in Jatropha Oil (JO) and Jatropha Oil Methyl Ester (JME) on volumetric basis (10 and 20%). The blends were homogeneous and stable and there was no phase separation. The different physicochemical properties of blends were evaluated as per relevant standards.
Technical Paper

Performance and Emission Analysis of a CI Engine in Dual Mode with CNG and Karanja Oil Methyl Ester

2014-09-30
2014-01-2327
Rapid depletion of fossil fuels is urgently demanding an extensive research work to find out the viable alternative fuel for meeting sustainable energy demand without any environmental impact. In the future, our energy systems will need to be renewable, sustainable, efficient, cost-effective, convenient and safe. Therefore, researchers has shown interest towards alternative fuels like vegetable oils, alcohols, LPG, CNG, Producer gas, biogas in order to substitute conventional fuel i.e. diesel used in compression ignition (CI) engine. However, studies have suggested that trans-esterified vegetable oils retain quite similar physico-chemical properties comparable to diesel. Besides having several advantages, its use is restricted due to higher emissions i.e. NOx, CO, HC and deposits due to improper combustion. Hence, there is a need of cleaner fuel for diesel engines for the forthcoming stringent emissions norms and the fossil depletion.
Technical Paper

Tribological Performance of Lubricating Oil Contaminated with Fine Dust Particles

2014-09-30
2014-01-2334
The economics of operating internal combustion engines in cars, buses and other automotive equipment is heavily affected by friction and wear losses caused by abrasive contaminants. As such, dust is a universal pollutant of lubricating oils. Road dust consists of depositions from vehicular and industrial exhausts, tire and brake wear, dust from paved roads or potholes, and from construction sites. Present research investigates the influence of dust powder of size 5 μm-100 μm as contaminant in SAE 20W-40 lubricant on the relative motion of a plane surface over the other having circular surface in contact. A pin-on-disk setup as per ASTM G99 has been used to conduct the experiments, firstly at increasing rpm keeping constant load of 118 N, and secondly by increasing loads, keeping rpm constant at 1000. The contaminated lubricant has been used to study its influence on friction and wear rate at the interface of pin of 12 mm diameter and disk at track diameter of 98 mm.
Journal Article

Comparative Tribological Investigation of Mahua Oil and its Chemically Modified Derivatives

2014-04-01
2014-01-0956
For the last decade, the lubricant industry has been trying to formulate biodegradable lubricants with technical characteristics superior to those based on petroleum. A renewable resource, mahua oil, is good alternative to mineral oil because of its environmentally friendly, non toxic and readily biodegradable nature. The triacylglycerol structure of mahua oil is amphiphilic in character that makes it an excellent candidate as lubricant and functional fluid. It is also very attractive for industrial applications that have potential for environmental contact through accidental leakage, dripping or generates large quantities of after-use waste materials requiring costly disposal. Vegetable oil in its natural form has limited use as industrial fluids due to poor thermo-oxidation stability, low temperature behavior and other tribochemical degrading processes.
Technical Paper

Comparative Study on Performance and Emission Characteristics of Fish Oil Biodiesel and Mahua Oil Biodiesel Blend with Diesel and Diesel Fuel in a Medium Capacity Compression Ignition Employing Urea-SCR with Cu-ZSM5

2014-04-01
2014-01-1499
The present world scenario faces a serious threat from increasing dependence on fossil fuels. This has triggered the awareness to find alternative energy as their sustainable energy sources. Biodiesel as a cleaner renewable fuel may be considered as a good substitution for diesel fuel due to it being used in any compression ignition engine without any modification. The main advantages of using biodiesel are its renewability and better quality of exhaust gas emissions. In terms of emissions from biodiesel, the cause of concern continues to be the NOx emissions. Therefore, to compliment the functioning of biodiesels, Urea-SCR over Cu-ZSM5 catalyst is an effective option due to its ability to convert NOx into nitrogen and water. There has been increasing concerns that biodiesel feedstock may compete with food supply in the long term. The recent paper focuses on use of two non-edible oils mahua oil and fish oil (processed from waste produced by fish).
Technical Paper

Friction and Sliding Wear Characterization of Ion Chrome Coating

2014-04-01
2014-01-0946
The functions of a piston ring are to seal off the combustion pressure, to distribute and control the oil, to transfer heat and to stabilize the piston. Most piston rings and metallic sealing rings for modern application where running conditions are severe, require some form of coating to minimise abrasion and corrosion. The piston ring coating improves the life of engine as well as fuel efficiency. In this study, physical vapour deposition (ion chrome plating) was investigated; plates with similar composition as the piston ring material were prepared by the casting process using induction arc furnace and sand mould. Wear test of the coating was conducted on pin on disc machine under dry conditions. The wear rate was calculated using mass loss methods on an electronic balance having least count of 1× 10−4 g.
Technical Paper

Some Experimental Studies on Combustion, Emission and Performance Characteristics of an Agricultural Diesel Engine Fueled with Blends of Kusum Oil Methyl Ester and Diesel

2014-04-01
2014-01-1952
Biodiesel from non-edible vegetable oils is of paramount significance in India due to insufficient edible oil production. The present work deals with relatively underutilized non-edible oil “Schleichera oleosa” or “Kusum”. The Kusum biodiesel (KB) was produced using a two stage esterification cum transesterification process as the free fatty acid content of the oil was high. Important physico-chemical properties were evaluated and they were found to conform with corresponding ASTM/EN standards. Various test fuels were prepared for the engine trial by blending 10%, 20%, 30% and 40% of KB in diesel by volume and were named as KB10, KB20, KB30 and KB40 respectively. The results showed that full load brake thermal efficiency was dropped by 3.8% to 17% with increase in KB composition in the test fuel. Diesel (D100) showed the maximum full load brake specific energy consumption followed by KB10, KB20, KB30 and KB40.
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