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Technical Paper

Experimental Study of Sliding Wear Behavior of the Casted Lead Bronze Journal Bearing Material

2019-04-02
2019-01-0824
Lead (Pb) bronze material is used for the manufacturing of bearings. Lead provides less friction and wear-related properties to bronze. During working of the bearings the lead contained micro-chips mixes with the lubricant oil and makes its disposal difficult. Rotational speed and applied load are the two main parameters on which the working and amount of wear from the bearing depend. So it is important to find out an optimum set of speed and pressure on which a particular bearing should operate to minimize the wear and hence minimize the lead-contaminated lubricating oil. In the present work, Taguchi technique has been used to find out the optimum values of speed and pressure. To measure the specific wear rate (SWR) and coefficient of friction (COF) of the leaded bronze material, it is made to slide on a mild steel material and amount of wear and coefficient of friction has been recorded using a pin on disc machine using ASTM-G99 standards.
Technical Paper

Effect of Using Exhaust Gas Recirculation (EGR) on the Emission Characteristics of the CI Engine Fuelled by Acetone-Butanol-Ethanol (ABE) Diesel Blends

2019-04-02
2019-01-0748
The power generation, agriculture, and transportation sectors are dominated by diesel engines due to better thermal efficiency and durability. Diesel engines are also a major contributor to the air pollutants such as NOx and particulate matter. Acetone-butanol-ethanol (ABE) is considered a promising alternative fuel as it emits less pollutants compared to conventional fuels. In current work, the ABE used was of the ratio (3:6:1) and four samples were prepared for engine trial ABE (10%90%diesel), ABE (20%80%diesel), ABE (30%70%diesel) and ABE (40%60%diesel). Their physio-chemical properties like kinematic viscosity, density, specific gravity and calorific value were checked and tested on compression ignition engine at different operating parameters. The experimental work was conducted upon Kirloskar 4-stroke single cylinder, vertical, air-cooled 661cc compression ignition engine at different speeds and loads.
Technical Paper

Experimental Investigations of Metal Oxide Nano-Additives on Working Characteristics of CI Engine

2019-04-02
2019-01-0794
Biodiesel is a potential substitute for diesel and extensive research is carried in India on production and utilization of biodiesel from a variety of edible/non-edible, animal fat and waste oils. However, issues like stability, clogging, increased NOx, and high consumption rate etc. are some of the critical issues which are associated with long-term use of these alternative fuels in a diesel engine. The recent developments in science and technology may have concreted a method to create nano measure vigorous resources that have incredible benefits to micron sized constituents. Nano liquids may be a fresh period of compact-fluid complex constituents comprising of nano sized concrete elements disseminated into a base liquid. The present study investigates the effect of doping metal oxides nanoparticles with waste fish oil-based biodiesel. For the present study, the blends of fuel are prepared by using 30ppm each of titanium dioxide and alumina nanoparticles respectively.
Technical Paper

Process Optimization of Biodiesel Production from Cedar Wood Oil (Cedrus deodara) Using Response Surface Methodology

2018-04-03
2018-01-0665
As petroleum prices are rising continuously biodiesel production has been receiving worldwide awareness. Thus for its production the requirement for non-edible and unidentified feedstocks has risen. This research presents the production and process optimization of biodiesel obtained from non-edible feedstock namely cedar wood(Cedrus deodara) oil, with response surface methodology using statistical software minitab 18.0. Cedar Wood (Cedrus deodara) is a tree accessible in different parts of the world like India and Nepal. In Indian context, these are available in abundance especially in the forests of Himalayan region as a non-edible feedstock. Methyl ester of Cedar Wood Oil is prepared by process known as Transesterification. The FFA content of cedar wood oil was 0.5% which is below the 2% suggested for the application of the one step alkaline transesterification method.
Technical Paper

A Study on the Application of Turbo Expansion in Light Duty Gasoline and Diesel Engines: A Review

2018-04-03
2018-01-0051
Turboexpansion is a concept which is aimed at reducing the fuel consumption of pressure-charged combustion engines by providing over-cooled air to the engine prior to its induction in the combustion chamber. The performance of the engine is dependent on intake charge density which is preferred to be high at reduced charge air temperature. This becomes achievable through a cooling system known as a turbo expander which expands a high-pressure gas to produce work that is usually employed to drive a compressor. Though, initially used for the purpose of refrigeration in industries, for the past few decades various researches have proved its efficiency in internal combustion engines. In gasoline engines, it is usually employed to extend the knock limit and reduce carbon emissions. Also, an extension to the knock limit allows several improvements in parameters such as increased specific output, an increase in compression ratio and a reduction in the fuel consumption of the engine.
Technical Paper

Study of Performance and Emissions Parameters of Single Cylinder Diesel Engine Fuelled with Micro Emulsion of Jatropha Oil and Ethanol

2017-10-08
2017-01-2331
The use of alternative fuel has many advantages and the main ones are its renewability, biodegradability with better quality exhaust gas emission, which do not contribute to raise the level of carbon dioxide in the atmosphere. The use of non-edible vegetables oils as an alternative fuels for diesel engine is accelerated by the energy crisis due to depletion of resources and increase in environmental problems. In Asian countries like India, great need of edible oil as a food so cannot use these oils as alternative fuels for diesel engine. However there are many issues related to the use of vegetable oils in diesel engine that is high viscosity, low calorific value, high self-ignition temperature etc. Jatropha curcas has been promoted in India as a sustainable substitute to diesel fuel. This research prepared micro emulsions of ethanol and Jatropha vegetable oil in different ratio and find out the physico-chemical parameters to compare with mineral diesel oil.
Technical Paper

Performance Based Optimization of Intake and Injection Parameters of an Advanced Compressed Air Engine Kit

2017-03-28
2017-01-1291
The increment in the application of fossil fuels is leading the world into a catastrophic state both environmentally and economically. Current demand for fuels exceeds its imminent supply and rather sooner than later energy demands will have to shift towards non-conventional fuels to cope with the situation. With constant developments in the automotive sector, several solutions have been found but none have been as good as gasoline to substitute it in the commercial market. One such solution being compressed air might solve this global fuel crisis, which serves a glowing advantage of being cheaper and greener as it produces zero tail-pipe emissions, and can help in decreasing automobile’s contribution to global warming. Though the potential energy stored in the compressed air limits its application to light duty vehicles and still there will be a need for other alternative solutions for the heavy duty vehicles in order to relieve the pressure from the fossil fuels.
Technical Paper

Process Optimization of Biodiesel Production for Mixed Neem (Azadirachta indica) and Sesame (Sesamum indicum L.) Biodiesel Using Response Surface Methodology Based on Doehlert’s Experimental Design

2017-03-28
2017-01-1285
Exploring and enhancement of biodiesel production from feedstock like non-edible vegetable oil is one of the powerful method to resolve inadequate amount of conventional raw materials and their high prices. The main aim of this study is to optimize the biodiesel production process parameters of a biodiesel obtained from non-edible feedstocks, namely Neem (Azadirachta indica) oil and Sesame (Sesamum indicum L.) oil, with response surface methodology using Doehlert’s experimental design. Based on the results, the optimum operating parameters for transesterification of the mixture A50S50 oil mixture at 51.045° C over a period of 45 minutes are as follows: methanol-to-oil ratio: 8.45, and catalyst concentration: 1.933 wt.%. These optimum operating parameters give the highest yield for the A50S50 biodiesel with a value of 95.24%.
Technical Paper

Performance Evaluation and Emission Characteristics of Biodiesel-Alcohol-Diesel Blends Fuelled in VCR Engine

2016-10-17
2016-01-2265
The diesel engine has for many decades now assumed a leading role in both the medium and medium-large transport sector due to their high efficiency and ability to produce high torque at low RPM. Furthermore, energy diversification and petroleum independence are also required by each country. In response to this, biodiesel is being considered as a promising solution due to its high calorific value and lubricity conventional petroleum diesel. However, commercial use of biodiesel has been limited because of some drawbacks including corrosivity, instability of fuel properties, higher viscosity, etc. Biodiesel are known for lower CO, HC and PM emissions. But, on the flip side they produce higher NOx emissions. The addition of alcohol to biodiesel diesel blend can help in reducing high NOx produced by the biodiesel while improving some physical fuel properties.
Technical Paper

Development of an Intake Runner of a CI Engine for Performance Enhancement and Emission Reductions Due to Variations in Air Flow Pattern within the Runner

2016-04-05
2016-01-1015
Recent scenario of fossil fuel depletion as well as rising emission levels has witnessed an ever aggravating trend for decades. The solution to the problems has been addressed by investments and research in the field of fuels; such as the use of cleaner fuels involving biodiesel, alcohol blends, hydrogen and electric drivelines, as well as improvement in traditional technologies such as variable geometry systems, VVT load control strategies etc. The developments have highlighted the enormous potential present in such systems in terms of maximizing engine efficiency and emission reductions. The present paper aims at designing and implementing an intake runner system for a CI engine capable of providing flexibility with variations in operating conditions. Primarily, the design aims at altering the air flow phenomenon within the primary intake of the engine by inducing swirl in the runner through a secondary runner.
Technical Paper

An Experimental Analysis of Biodiesel Production from Mixture of Neem (Azadirachta indica) Oil and Sesame (Sesamum indicum L.) Oil and its Performance and Emission Testing on a Diesel Engine

2016-04-05
2016-01-1264
Non-edible vegetable oils have a huge potential for biodiesel production and also known as second generation feedstock’s. Biodiesel can be obtained from edible, non-edible, waste cooking oil and from animal fats also. This paper focuses on production of biodiesel obtained from mixture of sesame (Sesamum indicum L.) oil and neem (Azadirachta indica) oil which are easily accessible in India and other parts of world. Neem oil has higher FFA content than sesame oil. Biodiesel production from neem oil requires pretreatment neutralization procedure before alkali catalyzed Trans esterification process also it takes large reaction time to achieve biodiesel of feasible yield. Neem oil which has very high FFA and sesame oil which has low FFA content are mixed and this mixture is Trans esterified with no pre-treatment process using molar ratio of 6:1.Fuel properties of methyl ester were close to diesel fuel and satisfied ASTM 6751 and EN 14214 standards.
Technical Paper

Fabrication of Composite Using Base Metal as Al 6082 T0 Reinforced with Fe-MWCNT Using Friction Stir Processing and Examine Changes in Tensile Strength, Microstructure and Hardness

2016-04-05
2016-01-0531
Friction stir processing (FSP) is a method of changing the properties of metal through intense, localized plastic deformation. This deformation is produced by forcibly inserting a non-consumable tool into a workpiece, and revolving the tool in a stirring motion as it is pushed laterally through the workpiece. It comprises of a rotating tool with pin and shoulder which are inserted into a single piece of material and traversed along the desired path to cover the region of interest. Friction between the shoulder and work piece results in localized heating which raises the temperature of the material to the range where it is plastically deformed. During this process, severe plastic deformation occurs and due to thermal exposure of material, it results in a significant evolution in the local microstructure. Carbon nanotubes were dispersed into Al matrix by multipass FSP to fabricate Al6082 T0/Fe-MWCNT.
Technical Paper

Study of Lean Production System Using Value Stream Mapping in Manufacturing Sector and Subsequent Implementation in Tool Room

2016-04-05
2016-01-0342
This research is an attempt to investigate the significance of Value Stream Mapping (VSM) in the lean transformation of manufacturing units (largely automotive) and then apply the same in a tool room. It is an essential tool used to interpret both material and information flow in a system. The tool room under study specializes in production of a large variety of high precision tools for the automotive industry. A product family is chosen to map and analyze various stages of its production process, starting from the raw material (R/M) to the finished goods’ (F/G) stage. VSM is then implemented in the tool room to correctly identify wastes and thus improvement areas to bridge gaps between current and future states. Both current and future state maps are drafted along with usage of other lean tools to justify its implementation in a small setup like tool room.
Technical Paper

Performance and Emission Characteristics of n-Butanol and Iso-Butanol Diesel Blend Comparison

2015-09-29
2015-01-2819
The growing energy demand and limited petroleum resources in the world have guided researchers towards the use of clean alternative fuels like alcohols for their better tendency to decrease the engine emissions. To comply with the future stringent emission standards, innovative diesel engine technology, exhaust gas after-treatment, and clean alternative fuels are required. The use of alcohols as a blending agent in diesel fuel is rising, because of its benefits like enrichment of oxygen, premixed low temperature combustion (LTC) and enhancement of the diffusive combustion phase. Several researchers have investigated the relationship between LTC operational range and cetane number. In a light-duty diesel engine working at high loads, a low-cetane fuel allowed a homogeneous lean mixture with improved NOx and smoke emissions joint to a good thermal efficiency.
Technical Paper

Blending of Higher Alcohols with Vegetable Oil Based Fuels for Use in Compression Ignition Engine

2015-04-14
2015-01-0958
Concerns about long term availability of petroleum based fuels and stringent environmental norms have been a subject for deliberations around the globe. The vegetable oil based fuels and alcohols are very promising alternative fuels for substitution of diesel, reduce exhaust emissions and to improve combustion in diesel engines which is mainly possible due to oxygenated nature of these fuels. Jatropha oil is important non-edible oil in India which is either used in neat or modified form as diesel fuel. Furthermore n-butanol is renewable higher alcohol having properties quite similar to diesel fuel. In the present study, n-butanol was blended in Jatropha Oil (JO) and Jatropha Oil Methyl Ester (JME) on volumetric basis (10 and 20%). The blends were homogeneous and stable and there was no phase separation. The different physicochemical properties of blends were evaluated as per relevant standards.
Technical Paper

Performance and Emission Analysis of a CI Engine in Dual Mode with CNG and Karanja Oil Methyl Ester

2014-09-30
2014-01-2327
Rapid depletion of fossil fuels is urgently demanding an extensive research work to find out the viable alternative fuel for meeting sustainable energy demand without any environmental impact. In the future, our energy systems will need to be renewable, sustainable, efficient, cost-effective, convenient and safe. Therefore, researchers has shown interest towards alternative fuels like vegetable oils, alcohols, LPG, CNG, Producer gas, biogas in order to substitute conventional fuel i.e. diesel used in compression ignition (CI) engine. However, studies have suggested that trans-esterified vegetable oils retain quite similar physico-chemical properties comparable to diesel. Besides having several advantages, its use is restricted due to higher emissions i.e. NOx, CO, HC and deposits due to improper combustion. Hence, there is a need of cleaner fuel for diesel engines for the forthcoming stringent emissions norms and the fossil depletion.
Technical Paper

Tribological Performance of Lubricating Oil Contaminated with Fine Dust Particles

2014-09-30
2014-01-2334
The economics of operating internal combustion engines in cars, buses and other automotive equipment is heavily affected by friction and wear losses caused by abrasive contaminants. As such, dust is a universal pollutant of lubricating oils. Road dust consists of depositions from vehicular and industrial exhausts, tire and brake wear, dust from paved roads or potholes, and from construction sites. Present research investigates the influence of dust powder of size 5 μm-100 μm as contaminant in SAE 20W-40 lubricant on the relative motion of a plane surface over the other having circular surface in contact. A pin-on-disk setup as per ASTM G99 has been used to conduct the experiments, firstly at increasing rpm keeping constant load of 118 N, and secondly by increasing loads, keeping rpm constant at 1000. The contaminated lubricant has been used to study its influence on friction and wear rate at the interface of pin of 12 mm diameter and disk at track diameter of 98 mm.
Journal Article

Synthesis of Linseed oil Biodiesel using a Non-Catalytic Supercritical Transesterification Process

2014-04-01
2014-01-1955
Due to high energy demand and limited availability of fossil fuels, the energy necessity becomes a point of apprehension as it results in hike of fuel prices. It is essential to develop renewable energy resources while considering the impact on environment. In the last decade, demand of alternative fuels has increased a lot. Therefore, researchers have already started working on the aim of developing a green fuel to overcome the future energy demand. And as we know that the biodiesel is generally prepared from the non-edible and renewable resources thus, it can be among the competitive alternative future fuels. Besides that, it does not require any prior engine modifications for its usual advantage among other alternative fuels while using it within certain boundaries. However, the process biodiesel production is in itself time consuming which increases the cost of production while decreasing the yield.
Journal Article

Comparative Tribological Investigation of Mahua Oil and its Chemically Modified Derivatives

2014-04-01
2014-01-0956
For the last decade, the lubricant industry has been trying to formulate biodegradable lubricants with technical characteristics superior to those based on petroleum. A renewable resource, mahua oil, is good alternative to mineral oil because of its environmentally friendly, non toxic and readily biodegradable nature. The triacylglycerol structure of mahua oil is amphiphilic in character that makes it an excellent candidate as lubricant and functional fluid. It is also very attractive for industrial applications that have potential for environmental contact through accidental leakage, dripping or generates large quantities of after-use waste materials requiring costly disposal. Vegetable oil in its natural form has limited use as industrial fluids due to poor thermo-oxidation stability, low temperature behavior and other tribochemical degrading processes.
Technical Paper

Comparative Study on Performance and Emission Characteristics of Fish Oil Biodiesel and Mahua Oil Biodiesel Blend with Diesel and Diesel Fuel in a Medium Capacity Compression Ignition Employing Urea-SCR with Cu-ZSM5

2014-04-01
2014-01-1499
The present world scenario faces a serious threat from increasing dependence on fossil fuels. This has triggered the awareness to find alternative energy as their sustainable energy sources. Biodiesel as a cleaner renewable fuel may be considered as a good substitution for diesel fuel due to it being used in any compression ignition engine without any modification. The main advantages of using biodiesel are its renewability and better quality of exhaust gas emissions. In terms of emissions from biodiesel, the cause of concern continues to be the NOx emissions. Therefore, to compliment the functioning of biodiesels, Urea-SCR over Cu-ZSM5 catalyst is an effective option due to its ability to convert NOx into nitrogen and water. There has been increasing concerns that biodiesel feedstock may compete with food supply in the long term. The recent paper focuses on use of two non-edible oils mahua oil and fish oil (processed from waste produced by fish).
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