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Technical Paper

An Optical and Numerical Characterization of Directly Injected Compressed Natural Gas Jet Development at Engine-Relevant Conditions

2019-04-02
2019-01-0294
Compressed natural gas (CNG) is an attractive, alternative fuel for spark-ignited (SI), internal combustion (IC) engines due to its high octane rating, and low energy-specific CO2 emissions compared with gasoline. Directly-injected (DI) CNG in SI engines has the potential to dramatically decrease vehicles’ carbon emissions; however, optimization of DI CNG fueling systems requires a thorough understanding of the behavior of CNG jets in an engine environment. This paper therefore presents an experimental and modeling study of DI gaseous jets, using methane as a surrogate for CNG. Experiments are conducted in a non-reacting, constant volume chamber (CVC) using prototype injector hardware at conditions relevant to modern DI engines. The schlieren imaging technique is employed to investigate how the extent of methane jets is impacted by changing thermodynamic conditions in the fuel rail and chamber.
Technical Paper

Design, Development and Integration of a Wing-Morphing, Bimodal Unmanned Vehicle

2018-10-30
2018-01-1960
This paper relates to the design and development of a multi-modal UAV capable of aerial flight and underwater propulsion. A novel hybrid propulsion system has been manufactured and tested. Consisting of folding blades, the propeller has been optimized for propulsion both in air and water. The critical water to air transition phase is achieved by an additional impulsive thruster powered by a C02 cartridge. To decrease the drag in underwater cruise and reduce the potential damage when the vehicle impacts the water, a morphing wing has been developed. This consists of foam-carbon fiber lay-up constructed wings in a variable sweep configuration. The actuation of the sweep is achieved by linear servos mounted on the sleeve shaped spar. An integrated prototype is constructed, using an unconventional, anhedral horizontal stabilizers to allow clearance for the morphing wing.
Technical Paper

Dynamic Stiffness Investigation of an Automotive Body-in-White by Utilizing Response Surface Methodology

2018-06-13
2018-01-1479
Noise, vibration, and harshness (NVH) attribute is needed to be included in the vehicle structure design since improving the NVH characteristics enhances the ride quality experienced by the occupants. In this regard, an efficient method was proposed to investigate the structural dynamic response of an automotive body considering low-frequency NVH performances. Moreover, the improvement of an automotive structure under the constraint of NVH behavior was investigated by using the design of experiments (DOEs) method. The DOEs methodology was for screening of the design space and generating approximation models. Here, the thicknesses of panels consisting of a body-in-white (BIW) of an automotive were employed as design variables for optimization, whose objective was to increase the first torsional and bending natural frequencies. Central composite design (CCD) for DOEs sampling and response surface methodology (RSM) were employed to optimize the dynamic stiffness.
Technical Paper

Aeroelastic Behaviour of Flexible Wings Carrying Distributed Electric Propulsion Systems

2017-09-19
2017-01-2061
An accurate aeroelastic assessment of powered HALE aircraft is of paramount importance considering that their behaviour contrasts the one of conventional aircraft mainly due to the use of high aspect-ratio wings with distributed propulsion systems. This particular configuration shows strong dependency of the wing natural frequencies to the propulsion distribution and operating conditions. Numerical and experimental investigations are carried out to better understand the behaviour of flexible wings, focusing on the effect of distributed electric propulsion systems. Several configurations are investigated, including a single propulsion system using an engine pod (a weight with embedded electric motor, a propeller, and the wing-attached structure) installed at selected spanwise positions, and configurations with two and three propellers.
Journal Article

Real-time Sensing of Particulate Matter in a Vehicle Exhaust System

2017-03-28
2017-01-1639
Onboard diagnostic regulations require performance monitoring of diesel particulate filters used in vehicle aftertreatment systems. Delphi has developed a particulate matter (PM) sensor to perform this function. The objective of this sensor is to monitor the soot (PM) concentration in the exhaust downstream of the diesel particulate filter which provides a means to calculate filter efficiency. The particulate matter sensor monitors the deposition of soot on its internal sensing element by measuring the resistance of the deposit. Correlations are established between the soot resistance and soot mass deposited on the sensing element. Currently, the sensor provides the time interval between sensor regeneration cycles, which, with the knowledge of the exhaust gas flow parameters, is correlated to the average soot concentration.
Technical Paper

Natural-Gas Direct-Injection for Spark-Ignition Engines - A Review on Late-Injection Studies

2017-01-10
2017-26-0067
Significant research has been made on traditional pre-mixed charge Spark-Ignition Natural-Gas engines which have seen widespread usage across the automotive sector. Many researchers including those in industry are now exploring the Direct-Injection concept for Natural-Gas Spark-Ignition engines. Direct-Injection has significant performance benefits over port-fuel injection, primarily due to increased volumetric efficiency as a result of injecting the fuel after intake valve closure. This could lead to enhanced driving performance over port-fuel injection comparable to gasoline engines. Furthermore, Direct-Injection with increased compression ratio in conjunction with downsizing concepts has the potential to increase thermal efficiency while exhibiting significantly lower CO2 emissions. Advanced combustion strategies like stratified mixture combustion has been widely studied for gasoline and proven to increase the low load thermal efficiency over homogeneous stoichiometric combustion.
Journal Article

Derived Cetane Number, Distillation and Ignition Delay Properties of Diesel and Jet Fuels Containing Blended Synthetic Paraffinic Mixtures

2016-10-24
2016-01-9076
Aviation turbine fuel and diesel fuel were blended with synthetic paraffins produced via two pathways and the combustion properties measured. Both aviation and diesel fuel containing synthetics produced from the fermentation of sugars, had a linear response to blending with decreasing ignition delay times from 5.05 - 3.52 ms for F-34 and 3.84 - 3.52 ms for F-76. For the same fuels blended with synthetics produced from the fermentation of alcohols, ignition delay times were increased out to 18.66 ms. The derived cetane number of the blends followed an inversely similar trend. Additionally, simulated distillation using ASTM D2887 at high synthetic paraffinic kerosene blend ratios resulted in the recovery temperatures being incorrectly reported. In this case, higher recovery volumes were at lower temperatures than earlier recovery points i.e. T90< T50, for SIP-SPK.
Technical Paper

Development of Electrical-Electronic Controls for a Gasoline Direct Injection Compression Ignition Engine

2016-04-05
2016-01-0614
Delphi is developing a new combustion technology called Gasoline Direct-injection Compression Ignition (GDCI), which has shown promise for substantially improving fuel economy. This new technology is able to reuse some of the controls common to traditional spark ignition (SI) engines; however, it also requires several new sensors and actuators, some of which are not common to traditional SI engines. Since this is new technology development, the required hardware set has continued to evolve over the course of the project. In order to support this development work, a highly capable and flexible electronic control system is necessary. Integrating all of the necessary functions into a single controller, or two, would require significant up-front controller hardware development, and would limit the adaptability of the electronic controls to the evolving requirements for GDCI.
Journal Article

Modelling and Evaluation of Aircraft Contrails for 4-Dimensional Trajectory Optimisation

2015-09-15
2015-01-2538
Contrails and aircraft-induced cirrus clouds are reputed being the largest components of aviation-induced global warming, even greater than carbon dioxide (CO2) exhaust emissions by aircraft. This article presents a contrail model algorithm specifically developed to be integrated within a multi-objective flight trajectory optimization software framework. The purpose of the algorithm is to supply to the optimizer a measure of the estimated radiative forcing from the contrails generated by the aircraft while flying a specific trajectory. In order to determine the precise measure, a comprehensive model is employed exploiting the Schmidt-Appleman criterion and ice-supersaturation regions. Additional parameters such as the solar zenith angle, contrail lifetime and spread are also considered.
Technical Paper

Bistatic DIAL for Multi-Species Aviation Pollutant Measurements from RPAS

2015-09-15
2015-01-2477
This paper presents the conceptual design of a new low-cost measurement system for the determination of pollutant concentrations associated with aircraft operations. The proposed system employs Light Detection and Ranging (LIDAR) and passive electro-optics equipment installed in two non-collocated components. The source component consists of a tuneable small-size and low-cost/weight LIDAR emitter, which can be installed either on airborne or ground-based autonomous vehicles, or in fixed surface installations. The sensor component includes a target surface calibrated for reflectance and passive electro-optics equipment calibrated for radiance, both installed on an adjustable support. The proposed bistatic system determines the column-averaged molecular and aerosol pollutant concentrations along the LIDAR beam by measuring the cumulative absorption and scattering phenomena along the optical slant range.
Technical Paper

Experimental Investigation on a 3D Wing Section Hosting Multiple SJAs for Stall Control Purpose

2015-09-15
2015-01-2453
Flow control over aerodynamic shapes in order to achieve performance enhancements has been a lively research area for last two decades. Synthetic Jet Actuators (SJAs) are devices able to interact actively with the flow around their hosting structure by providing ejection and suction of fluid from the enclosed cavity containing a piezo-electric oscillating membrane through dedicated orifices. The research presented in this paper concerns the implementation of zero-net-mass-flux SJAs airflow control system on a NACA0015, low aspect ratio wing section prototype. Two arrays with each 10 custom-made SJAs, installed at 10% and 65% of the chord length, make up the actuation system. The sensing system consists of eleven acoustic pressure transducers distributed in the wing upper surface and on the flap, an accelerometer placed in proximity of the wing c.g. and a six-axis force balance for integral load measurement.
Technical Paper

Unsteady Aerodynamics of a 3D Wing Hosting Synthetic Jet Actuators

2015-09-15
2015-01-2455
The implementation of Synthetic Jet Actuators (SJAs) on Unmanned Aerial Vehicles (UAVs) provides a safe test-bed for analysis of improved performance, in the hope of certification of this technology on commercial aircraft in the future. The use of high resolution numerical methods (i.e. CFD) to capture the details of the effects of SJAs on flows and on the hosting lifting surface are computationally expensive and time-consuming, which renders them ineffective for use in real-time flow control implementations. Suitable alternatives include the use of Reduced Order Models (ROMs) to capture the lower resolution overall effects of the jets on the flow and the hosting structure. This research paper analyses the effects of SJAs on aircraft wings using a ROM for the purpose of determining the unsteady aerodynamic forces modified by the presence of the SJAs. The model developed is a 3D unsteady panel code where the jets are represented by source panels.
Technical Paper

Nonlinear Slender Beam-Wise Schemes for Structural Behavior of Flexible UAS Wings

2015-09-15
2015-01-2462
The innovative highly flexible wings made of extremely light structures, yet still capable of carrying a considerable amount of non- structural weights, requires significant effort in structural simulations. The complexity involved in such design demands for simplified mathematical tools based on appropriate nonlinear structural schemes combined with reduced order models capable of predicting accurately their aero-structural behaviour. The model presented in this paper is based on a consistent nonlinear beam-wise scheme, capable of simulating the unconventional aeroelastic behaviour of flexible composite wings. The partial differential equations describing the wing dynamics are expanded up to the third order and can be used to explore the effect of static deflection imposed by external trim, the effect of gust loads and the one of nonlinear aerodynamic stall.
Technical Paper

Updating of an Unmanned Aerial Vehicle Finite Element Model using Experimental Data

2015-09-15
2015-01-2460
In this paper the finite element model of an Unmanned Aerial Vehicle is updated by using experimental data coming from a standard ground vibration test in order to improve the numerical-experimental correlation. A sensitivity-based updating methodology that iteratively minimizes a residual vector, defined on the modal parameters (e.g. natural frequencies and mode shapes), is considered to identify the unknown values of the updating parameters. The structure under investigation is the Clarkson University Golden Eagle UAV. An initial numerical model of the structure is obtained by assembling the individual components previously updated which included wings, fuselage, horizontal tail, vertical tails and tail booms. As a result the identification procedure shifts its focus on the joints between UAV elements which could not be modeled accurately in earlier investigations.
Technical Paper

Transient Dynamic Analysis of Self-Locking Gears

2015-04-14
2015-01-1132
The self-locking gear has great potential application in controlling the position stability of gearbox, which is a critical requirement in some precision machineries and instruments. This study provides important knowledge about the dynamic performance of self-locking gear pairs. An analytical model of variation ratio of contact length (VRCL) was established. The tooth root stress, bearing force, and axial acceleration of three self-locking gear pairs are investigated by using transient dynamic finite element analysis (FEA). The FEA results presented the influences of VRCL on the meshing performance of self-locking gear pairs. The obtained results provide significant knowledge for predicting the dynamic performance of self-locking gear pairs, optimizing their design parameters, and diagnosing possible design errors in self-locking gear pair design.
Technical Paper

Cavity Fill Balancing Technique for Rubber Injection Molding

2015-04-14
2015-01-0715
Balancing the fill sequence of multiple cavities in a rubber injection mold is desirable for efficient cure rates, optimized cure times, and consistent quality of all molded parts. The reality is that most rubber injection molds do not provide a consistent uniform balanced fill sequence for all the cavities in the mold - even if the runner and cavity layout is geometrically balanced. A new runner design technique, named “The Vanturi Effect”, is disclosed to help address the inherent deficiencies of traditional runner and cavity layouts in order to achieve a more balanced fill sequence. Comparative analysis of molded runner samples reveals a significant and positive improvement in runner and cavity fill balancing when the Vanturi Effect is integrated into the runner design.
Technical Paper

A Naturally Aspirated Four Stroke Racing Engine with One Intake and One Exhaust Horizontal Rotary Valve per Cylinder and Central Direct Injection and Ignition by Spark or Jet

2015-03-10
2015-01-0006
The paper discusses the benefits of a four stroke engine having one intake and one exhaust rotary valve. The rotary valve has a speed of rotation half the crankshaft and defines an open passage that may permit up to extremely sharp opening or closing and very large gas exchange areas. The dual rotary valve design is applied to a racing engine naturally aspirated V-four engine of 1000cc displacement, gasoline fuelled with central direct injection and spark ignition. The engine is then modeled by using a 1D engine & gas dynamics simulation software package to assess the potentials of the solution. The improved design produces much larger power densities than the version of the engines with traditional poppet valves revving at higher speeds, with reduced frictional losses, and with larger gas exchange areas while also improving the fuel conversion efficiency thanks to the sharpness of opening or closing events.
Technical Paper

A Novel Wankel Engine Featuring Jet Ignition and Port or Direct Injection for Faster and More Complete Combustion Especially Designed for Gaseous Fuels

2015-03-10
2015-01-0007
Hydrogen Internal Combustion Engine (ICE) vehicles using a traditional ICE that has been modified to use hydrogen fuel are an important mid-term technology on the path to the hydrogen economy. Hydrogen-powered ICEs that can run on pure hydrogen or a blend of hydrogen and compressed natural gas (CNG) are a way of addressing the widespread lack of hydrogen fuelling infrastructure in the near term. Hydrogen-powered ICEs have operating advantages as all weather conditions performances, no warm-up, no cold-start issues and being more fuel efficient than conventional spark-ignition engines. The Wankel engine is one of the best ICE to be converted to run hydrogen. The paper presents some details of an initial investigation of the CAD and CAE modeling of a novel design where two jet ignition devices per rotor are replacing the traditional two spark plugs for a faster and more complete combustion.
Technical Paper

Numerical Investigation of Dual Fuel Diesel-CNG Combustion on Engine Performance and Emission

2015-03-10
2015-01-0009
With the purpose of reducing emission level while maintaining the high torque character of diesel engine, various solutions have been proposed by researchers over the world. One of the most attractive methods is to use dual fuel technique with premixed gaseous fuel ignited by a relatively small amount of diesel. In this study, Methane (CH4), which is the main component of natural gas, was premixed with intake air and used as the main fuel, and diesel fuel was used as ignition source to initiate the combustion. By varying the proportion of diesel and CH4, the combustion and emissions characteristics of the dual fuel (diesel/CH4) combustion system were investigated. Different cases of CFD studies with various concentration of CH4 were carried out. A validated 3D quarter chamber model of a single cylinder engine (diesel fuel only) generated by using AVL Fire ESE was modified into dual fuel mode in this study.
Technical Paper

Reducing Automobile CO2 Emissions with an Exhaust Heat Recovery System Utilising Thermoelectric Generators and Heat Pipes

2015-03-10
2015-01-0051
Exhaust heat recovery systems are used to make use of otherwise wasted heat from a car engine. The purpose of exhaust heat recovery systems is to reduce the fuel consumption of the car and consequently reduce CO2 emissions. The unique system design described herein utilises thermoelectric generators (TEGs) and heat pipes with its key advantage being it is a passive solid state design. The use of these components creates a few design constraints. For example, both the TEGs and heat pipes have operating temperature limitations. In this paper, a naphthalene heat pipe preheat exchanger is proposed to deal with this problem. Exhaust conditions measured from a representative spark ignition engine were used in a numerical simulation to predict the performance of the exhaust heat recovery system. If 8 modules are used and the engine is producing 8kW of mechanical power, the system is predicted to produce 53.75W of electrical power.
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