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With the emergence of Driving Automation Systems (SAE levels 1-5), the necessity arises for methods of evaluating these systems. However, these systems are much more challenging to evaluate than traditional safety features (SAE level 0). This is because an understanding of the Driving Automation system’s response in all possible scenarios is desired, but prohibitive to comprehensively test. Hence, this paper attempts to evaluate one such system, by modeling its behavior. The model generated parameters not only allow for objective comparison between vehicles, but also provide a more complete understanding of the system. The model can also be used to extrapolate results by simulating other scenarios without the need for conducting more tests. In this paper, low speed automated driving (also known as Traffic Jam Assist (TJA)) is studied. This study focused on the longitudinal behavior of automated vehicles while following a lead vehicle (LV) in traffic jam scenarios.

Seat assessment is an important necessity for the growing auto industry. The design of seats is driven by customer’s demand of comfort and aesthetics of the vehicle interiors. Some of the few seat assessments are H-point prediction with H-point Machine (HPM); backset prediction with Head Restraint Measuring Device (HRMD); seat hardness and softness. Traditional seat development was through developing series of prototypes to meet requirements which involved higher costs and more time. The seat requirement of H-Point measurement is of focus in this paper. Though there are other commercial available software/methods to perform the H-point measurement simulations, the aim here was to assess the capabilities of an alternate Computer Aided Engineering (CAE) methodology using CAE tools - PRIMER and LS-Dyna. The pre-processing tools - Hypermesh and ANSA have been used for modeling and Hyperview tool used for reviewing the simulations.

Rotational motion of the head as a mechanism for brain injury was proposed back in the 1940s. Since then a multitude of research studies by various institutions were conducted to confirm/reject this hypothesis. Most of the studies were conducted on animals and concluded that rotational kinematics experienced by the animal's head may cause axonal deformations large enough to induce their functional deficit. Other studies utilized physical and mathematical models of human and animal heads to derive brain injury criteria based on deformation/pressure histories computed from their models.

Rear seat adult occupant protection is receiving increased attention from the automotive safety community. Recent anthropomorphic test device (ATD) studies have suggested that it may be possible to improve kinematics and reduce injuries to rear seat occupants in frontal collisions by incorporating shoulder-belt force-limiting and pretensioning (FL+PT) technologies into rear seat 3-point belt restraints. This study seeks to further investigate the feasibility and potential kinematic benefits of a FL+PT rear seat, 3-point belt restraint system in a series of 48 kmh frontal impact sled tests (20 g, 80 ms sled acceleration pulse) performed with post mortem human surrogates (PMHS). Three PMHS were tested with a 3-point belt restraint with a progressive (two-stage) force limiting and pretensioning retractor in a sled buck representing the rear seat occupant environment of a 2004 mid-sized sedan.

The paper discusses the development of a model for the 2006 BMW 330i for the National Advanced Driving Simulator's (NADS) vehicle dynamics simulation, NADSdyna. The front and rear suspensions are independent strut and link type suspensions modeled using recursive rigid-body dynamics formulations. The suspension springs and shock absorbers are modeled as force elements. The paper includes parameters for front and rear semi-empirical tire models used with NADSdyna. Longitudinal and lateral tire force plots are also included. The NADSdyna model provides state-of-the-art high-fidelity handling dynamics for real-time hardware-in-the-loop simulation. The realism of a particular model depends heavily on how the parameters are obtained from the actual physical system. Complex models do not guarantee high fidelity if the parameters used were not properly measured. Methodologies for determining the parameters are detailed in this paper.

The protection of a vehicle occupant in a frontal crash is a combination of vehicle front structural design and occupant restraint design. Once chosen and manufactured, these design features must interact with a wide variety of structural characteristics in potential crash partners. If robust, the restraint design will provide a high level of protection for a wide variety of crash conditions. This paper examines how robust a given restraint system is for occupant self-protection and how frontal design can improve the restraint performance of potential crash partners, thus improving their restraint robustness as well. To examine restraint robustness in self protection, the effect of various vehicle deceleration characteristics on occupant injury potential is investigated for a given restraint design. A MADYMO model of a 1996 Taurus interior and its restraint system with a Hybrid III 50th percentile male dummy are simulated and subjected to 650 crash pulses taken during 25 years of U.S.

There exists a fairly extensive set of tire force measurements performed on dry pavement. But in order to develop a low-coefficient of friction tire model, a set of tire force measurements made on wet pavement is required. Using formulations and parameters obtained on dry roads, and then reducing friction level to that of a wet road is not sufficient to model tire forces in a high fidelity simulation. This paper describes the process of more accurately modeling low coefficient tire forces on the National Advanced Driving Simulator (NADS). It is believed that the tire model improvements will be useful in many types of NADS simulations, including ESC and other advanced vehicle technology studies. In order to produce results that would come from a road surface that would be sufficiently slippery, a set of tires were shaved to 4/32 inches and sent to a tire-testing lab for measurement.

This paper presents the details of the model for the physical steering system used on the National Advanced Driving Simulator. The system is basically a hardware-in-the-loop (steering feedback motor and controls) steering system coupled with the core vehicle dynamics of the simulator. The system's torque control uses cascaded position and velocity feedback and is controlled to provide steering feedback with variable stiffness and dynamic properties. The reference model, which calculates the desired value of the torque, is made of power steering torque, damping function torque, torque from tires, locking limit torque, and driver input torque. The model also provides a unique steering dead-band function that is important for on-center feel. A Simulink model of the hardware/software is presented and analysis of the simulator steering system is provided.

The National Highway Traffic Safety Administration (NHTSA) is conducting a research program to investigate the use of the 40 percent offset deformable barrier (ODB) crash test procedure to reduce death and injury, in particular debilitating lower extremity injuries in frontal offset collisions. This paper presents the results of 22 ODB crash tests conducted with 50th percentile male and 5th percentile female Hybrid III (HIII) dummies fitted with advanced lower legs, Thor-Lx/HIIIr and Thor-FLx/HIIIr, to assess the potential for debilitating and costly lower limb injuries. This paper also begins to investigate the implications that the ODB test procedure may have for fleet compatibility by evaluating the results from vehicle-to-vehicle crash tests.

The primary description of crash severity in most accident databases is vehicle delta-V. Delta-V has been traditionally estimated through accident reconstruction techniques using computer codes, e.g. Crash3 and WinSmash. Unfortunately, delta-V is notoriously difficult to estimate in many types of collisions including sideswipes, collisions with narrow objects, angled side impacts, and rollovers. Indeed, approximately 40% of all delta-V estimates for inspected vehicles in the National Automotive Sampling System / Crashworthiness Data System (NASS/CDS) 2001 are reported as unknown. The Event Data Recorders (EDRs), now being installed as standard equipment by several automakers, have the potential to provide an independent measurement of crash severity which avoids many of the difficulties of accident reconstruction techniques. This paper evaluates the feasibility of replacing delta-V estimates from accident reconstruction with the delta-V recorded by EDRs.

The SIMon (Simulated Injury Monitor) software package is being developed to advance the interpretation of injury mechanisms based on kinematic and kinetic data measured in the advanced anthropomorphic test dummy (AATD) and applying the measured dummy response to the human mathematical models imbedded in SIMon. The human finite element head model (FEHM) within the SIMon environment is presented in this paper. Three-dimensional head kinematic data in the form of either a nine accelerometer array or three linear CG head accelerations combined with three angular velocities serves as an input to the model. Three injury metrics are calculated: Cumulative strain damage measure (CSDM) – a correlate for diffuse axonal injury (DAI); Dilatational damage measure (DDM) – to estimate the potential for contusions; and Relative motion damage measure (RMDM) – a correlate for acute subdural hematoma (ASDH).

Forty-two side impact cadaver sled tests were conducted at 24 and 32 km/h impact speeds into rigid and padded walls. The post-mortem human subjects were instrumented with accelerometers on the ribs and spine and chest bands around the thorax and abdomen to characterize their mechanical response during the impact. Load cells at the wall measured the impact force at the level of the thorax, abdomen, pelvis, and lower extremities. The resulting injuries were determined through detailed autopsy and radiography. Rib fractures with or without associated hemo/pneumo thorax or flail chest were the most common injury with severity ranging from AIS=0 to 5. Full and half thorax deflections were computed from the chest band data. The cadaver test data was analyzed using ANOVA and logistic regression. The age of the subject at the time of death had influence on injury outcome while gender and mass of the subject had little or no influence on injury outcome.

Phase IV of the National Highway Traffic Safety Administration's (NHTSA) rollover research program was performed during the spring through fall of 2001. The objective of this phase was to obtain the data needed to select a limited set of maneuvers capable of assessing light vehicle rollover resistance. Five Characterization maneuvers and eight Rollover Resistance maneuvers were evaluated [1]. This paper is “Volume 2” of a two-paper account of the research used to develop dynamic maneuver tests for rollover resistance ratings. Test procedures and results from four Rollover Resistance maneuvers are presented. The Consumers Union Short Course (CUSC), ISO 3888 Part 2, Ford Path Corrected Limit Lane Change (PCL LC), and Open-Loop Pseudo Double Lane Changes are discussed. Details regarding the NHTSA J-Turn, and the three fishhook maneuvers are available in “Volume 1” [2].

Phase IV of the National Highway Traffic Safety Administration's (NHTSA) rollover research program was performed in 2001, starting in the spring and continuing through the fall. The objective of this phase was to obtain the data needed to select a limited set of maneuvers capable of assessing light vehicle rollover resistance. Five Characterization maneuvers and eight Rollover Resistance maneuvers were evaluated [1]. This paper is “Volume 1” of a two-paper account of the research used to develop dynamic maneuver tests for rollover resistance ratings. Test procedures and results from one Characterization maneuver (the Slowly Increasing Steer maneuver) and four Rollover Resistance maneuvers are discussed (the NHTSA J-Turn, Fishhook 1a, Fishhook 1b, and Nissan Fishhook). Details regarding NHTSA's assessment of the Consumers Union Short Course (CUSC), ISO 3888 Part 2, Ford Path Corrected Limit Lane Change (PCL LC), and Open-Loop Pseudo Double Lane Changes are available in “Volume 2” [2].

The Isodamp damping material (also known as Navy Damp) used in the ribs of current crash test dummies provides human-like damping to the thorax under impact. However, the range of temperature over which it can be used is very small. A new rib design using laminates of steel, fiberglass, and commercially available viscoelastic material has been constructed. Load-deflection response and hysteresis of the laminated ribs were compared with corresponding conventional ribs fabricated from steel and Isodamp. Impact tests were conducted on laminated and conventional ribs at 18.5° C, 22.2° C and 26.6° C. Results indicate that the response of the laminated ribs is essentially the same as that of the ribs with Isodamp at 22.2° C, which is the operating temperature of the conventional ribs. The variation in the impact response of the newly developed laminated ribs in the temperature range of 18.5° C to 26.6° C was less than 10%.

This paper describes the National Highway Traffic Safety Administration's (NHTSA) efforts to determine how different outrigger designs can affect J-Turn and Road Edge Recovery test maneuver outcome. Data were collected during tests performed with three different outrigger designs (made from aluminum, carbon fiber, and titanium) having different physical properties (geometry and weight). Four sport utility vehicles were tested: a 2001 Chevrolet Blazer, 2001 Toyota 4Runner, 2001 Ford Escape, and a 1999 Mercedes ML320. The 4Runner and ML320 were each equipped with electronic stability control, however the systems were disabled for the tests performed in this study. A detailed description of the testing performed and the results obtained are discussed. From the results, a comparison of how the three outrigger designs affected the test results is provided.

A new biofidelity assessment system is being developed and applied to three side impact dummies: the WorldSID-α, the ES-2 and the SID-HIII. This system quantifies (1) the ability of a dummy to load a vehicle as a cadaver does, “External Biofidelity,” and (2) the ability of a dummy to replicate those cadaver responses that best predict injury potential, “Internal Biofidelity.” The ranking system uses cadaver and dummy responses from head drop tests, thorax and shoulder pendulum tests, and whole body sled tests. Each test condition is assigned a weight factor based on the number of human subjects tested to form the biomechanical response corridor and how well the biofidelity tests represent FMVSS 214, side NCAP (SNCAP) and FMVSS 201 Pole crash environments.

Mechanical properties of as-rolled steels used in a vehicle vary with many parameters including gages, steel suppliers and manufacturing processes. The residual forming and strain rate effects of automotive components have been generally neglected in full vehicle crashworthiness analyses. Not having the above information has been considered as one of the reasons for the discrepancy between the results from computer simulation models and actual vehicle tests. The objective of this study is to choose the right material property for as-rolled steels for stamping and crash computer simulation, and investigate the effect of forming and strain rate on the results of full vehicle impact analyses. Major Body-in-White components which were in the crash load paths and whose material property would change in the forming process were selected in this study. The post-formed thickness and yield stress distributions on the components were estimated using One Step forming analyses.

Pedestrian research and testing at the NHTSA Vehicle Research and Test Center has recently focused on assessment of proposed ISO and EEVC head impact test procedures, and extension of these procedures to additional vehicle frontal surfaces. In addition to test parameter sensitivity evaluation, reconstruction of PCDS (Pedestrian Crash Data Study) cases with laboratory impact tests and computer simulations has been conducted. This paper presents the results of this research.

NHTSA uses a variety of computer modelling techniques to develop and evaluate test methods and mitigation concepts, and to estimate safety benefits for many of NHTSA's research activities. Computer modeling has been particularly beneficial for estimating safety benefits where often very little data are available. Also modeling allows researchers to augment test data by simulating crashes over a wider range of conditions than would otherwise be feasible. These capabilities are used for a wide range of projects from school bus to frontal, side, and rollover research programs. This paper provides an overview of these activities. NHTSA's most extensive modeling research involves developing finite element and articulated mass models to evaluate a range of vehicles and crash environments. These models are being used to develop a fleet wide systems model for evaluating compatibility issues.