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This paper presents a six degree of freedom full vehicle model simulating the testing of heavy truck suspensions to evaluate the ride comfort and stability using actual characteristics of gas charged single tube shock absorbers. The model is developed using one of the commercial multi-body dynamics software packages, ADAMS. The model incorporates all sources of compliance: stiffness and damping with linear and non-linear characteristics. The front and the rear springs and dampers representing the suspension system were attached between the axles and the vehicle body. The front and the rear axles were attached to a wheel spindle assembly, which in turn was attached to the irregular drum wheel, simulating the road profile irregularities. As a result of the drum rotation, sudden vertical movements were induced in the vehicle suspension, due to the bumps and rebounds, thus simulating the road profile.

This paper presents a comprehensive testing of four different shock absorbers: three were passive and the other was readjust able to study their performance on vehicle ride and stability. For this purpose, a quarter vehicle model and a half vehicle model simulating vehicle suspension testing were devolved in non-dimensional form to study the effect of actual characteristics of shock absorbers on vehicle performance. The shock absorber characteristics were represented by the linear average value of shock absorber (both rebound and compression strokes), the linear rebound, and the compression strokes with different slopes and actual measurements characteristics. Also, a parametric study was carried out to study the effect of mass ratio and stiffness ratio on the vehicle performance. The mass ratio was defined as the ratio of the unsprung mass to the sprung mass while the stiffness ratio, was defined as the ratio of spring stiffness to tire stiffness.