Search Results

There are established federal requirements and industry standards for frontal crash testing of motor vehicles. Consistently applied methods support reliability, repeatability, and comparability of performance metrics between tests and platforms. However, real world collisions are rarely identical to standard test protocols. This study examined the effects of occupant anthropometry and passive restraint deployment timing on occupant kinematics and biomechanical loading in a moderate-severity (approximately 30 kph delta-V) offset frontal crash scenario. An offset, front-to-rear vehicle-to-vehicle crash test was performed, and the dynamics of the vehicle experiencing the frontal collision were replicated in a series of three sled tests. Crash test and sled test vehicle kinematics were comparable. A standard or reduced-weight 50th percentile male Hybrid III ATD (H3-50M) or a standard 5th percentile female Hybrid III ATD (H3-5F) was belted in the driver’s seating position.

The use of Lithium-ion batteries in the transportation sector has its own unique set of requirements such as high-power demands, cooling challenges, and risk of mechanical failure due to crashes. Active and passive components of thermal management systems in battery-powered products are designed to mitigate the effects of thermal runaway events and prevent cell-to-cell propagation. Designing safe battery-powered systems requires an understanding of how the battery pack will behave while undergoing thermal runaway, including critical data such as total energy yielded, rate of energy generation, as well as venting patterns and directions. Details such as thermal runaway energy fractions associated with the cell casing as well as vent gas and ejecta can be used to inform and optimize battery pack designs and the product as a whole. The NASA Fractional Thermal Runaway Calorimeter (FTRC) was created to measure these values.

Airbag and seat belt pretensioner deployment characteristics depend on multiple factors, such as the magnitude, direction, and rate of vehicle deceleration as detected by vehicle crash sensors and evaluated by vehicle-specific algorithms. Frontal airbag and pretensioner deployments are likely to be commanded during frontal crash events with high initial vehicle deceleration typically associated with high vehicle change in velocity (delta-V). However, within a range of moderate changes in vehicle speeds, referred to as the “gray zone,” a vehicle-specific algorithm may or may not command deployment depending on crash pulse parameters and occupant sensing, among other items. Publicly available testing in the moderate-speed range is lacking and would be useful to evaluate the effects of airbag and pretensioner deployment on occupant kinematics and loading.

This study was conducted to assess the effects of differing rear impact pulse characteristics on restraint performance, front-seat occupant kinematics, biomechanical responses, and seat yielding. Five rear sled tests were conducted at 40.2 km/h using a modern seat. The sled buck was representative of a generic sport utility vehicle. A 50th percentile Hybrid III ATD was used. The peak accelerations, acceleration profiles and durations were varied. Three of the pulses were selected based on published information and two were modeled to assess the effects of peak acceleration occurring early and later within the pulse duration using a front and rear biased trapezoidal characteristic shape. The seatback angle at maximum rearward deformation varied from 46 to 67 degrees. It was lowest in Pulse 1 which simulates an 80 km/h car-to-car rear impact.

Assessment of the physical evidence on a seat belt restraint system provides one source of data for determining an occupant’s seat belt use or non-use during a motor vehicle crash. The evidence typically associated with loading from a restrained occupant has been extensively researched and documented in the literature. However, evidence of loading to the restraint system can also be generated by other means, including the interaction of an unrestrained occupant with a stowed restraint system. The present study evaluates physical evidence on multiple stowed restraint systems generated via interaction with unrestrained occupants during a full-scale dolly rollover crash test of a large multiple passenger van. Unbelted anthropomorphic test devices (ATDs) were positioned in the driver and right front passenger seats and in all designated seating positions in the third, fourth, and fifth rows.

The biomechanical injury assessment for an occupant in a planar vehicle-to-vehicle collision often requires a kinematic analysis of impact-related occupant motion. This analysis becomes more complex when the collision force is eccentric to the center of gravity on a struck vehicle because the vehicle kinematics include both translation and potentially significant yaw rotational rates. This study examines the significance of vehicle yaw on occupant kinematics in eccentric (off-center) planar collisions. The paper describes the calculation of the instantaneous center of rotation (ICR) in a yawing vehicle post-impact and explores how mapping this quantity may inform an occupant’s trajectory when using a free particle “occupant” analysis. The study initially analyzed the impact-related occupant motion for all the outboard seat positions in a minivan using several hypothetical examples of eccentric vehicle-to-vehicle crash configurations with varying PDOF, delta-V, and yaw rate.

In rear-end collisions, the seatback provides primary occupant restraint during initial rearward motion of the occupant relative to the vehicle interior as the vehicle is accelerated forward by collision forces. When properly used, seat belts contribute to limiting occupant excursion and loading by working in concert with the seatback, as well as managing forward excursion on rebound after rear-end impacts. A lack of data evaluating the role of seat belt restraint component technology in limiting occupant motion and loading during high-severity rear-end impacts has been identified. This knowledge gap is particularly apparent for occupants who are not seated normally, in position, at the time of impact. Previous static pretensioner deployment tests suggest that different combinations of latch plate design and pretensioner deployment strategies might have different effects on occupant restraint.

Vehicle rear structure stiffness has increased as a result of the requirements in the FMVSS 301R, which has also corresponded to an increase in front-row seat strength. This study evaluates the structural behavior and occupant response associated with production-level seats equipped with body-mounted D-rings, and very stiff all-belt-to-seat (ABTS) in a group of 12 deceleration sled tests. A double-haversine pulse with approximately 100-msec duration was used for all tests, with peak accelerations of approximately 19 g for the 40 km/h (25 mph) tests and peak accelerations of 28 g for the 56 km/h (35 mph) test. This generic pulse was designed to represent a severe rear impact crash involving vehicles with stiffer rear structures. The tests compared occupant responses and resulting structural deformation of an original equipment manufacturer (OEM) production-level driver seat from a pickup and a very stiff modified ABTS. Both seating systems were equipped with dual recliners.

Prior to developing or modifying the protocol of a performance evaluation test, it is important to identify field relevant conditions. The objective of this study was to assess the distribution of selected crash variables from rear crash field collisions involving modern vehicles. The number of exposed and serious-to-fatally injured non-ejected occupants was determined in 2008+ model year (MY) vehicles using the NASS-CDS and CISS databases. Selected crash variables were assessed for rear crashes, including severity (delta V), impact location, struck vehicle type, and striking objects. In addition, 15 EDRs were collected from 2017 to 2019 CISS cases involving 2008+ MY light vehicles with a rear delta V ranging from 32 to 48 km/h. Ten rear crash tests were also investigated to identify pulse characteristics in rear crashes. The tests included five vehicle-to-vehicle crash tests and five FMVSS 301R barrier tests matching the struck vehicle.

As micromobility devices (i.e., e-bikes, scooters, skateboards, etc.) continue to increase in popularity, there is a growing need to test these devices for varying purposes such as performance assessment, crash reconstruction, and design of new products. Although tests have been conducted across the industry for electric scooters (e-scooters), this paper describes a novel method for crash testing e-scooters with anthropomorphic test devices (ATDs) “riding” them, providing new sources for data collection and research. A sled fixture was designed utilizing a pneumatic crash rail to propel the scooters with an overhead gantry used for stabilization of the ATD until release just prior to impact. The designed test series included impacts with a 5.5-inch curb at varying incidence angles, a stationary vehicle, or a standing pedestrian ATD. Test parameter permutations included changing e-scooter tire sizes, impact speeds, and rider safety equipment.

Field data was analyzed on second-row children in front, side and rear impacts to study fatality trends by model year (MY) and calendar year (CY) with 1980-2020 MY vehicles. The different MY and CY perspectives show changes in rates that are useful for setting priorities for second-row child safety in rear impacts. 1990 to 2019 FARS was queried to assess the number of fatally injured and non-ejected second-row children (0-15 years old) in crashes without fires. The children included outboard occupants seated behind an occupied front seat and center occupants. The data was analyzed for rear, front and side impacts to assess crash frequency. 1990-2015 POLK was queried to assess exposure of registered vehicles and estimate a fatality rate. The FARS and POLK data were sub-grouped by MY of the vehicle and CY of the crash. There were 2.8-times more fatally injured children in frontal crashes than in the rear crashes. The ratio of frontal and rear crashes varied with CY sub-groups.

The Society of Automotive Engineers Light Vehicle Exterior Sound Committee recognizes the value of preserving historical knowledge regarding the standards developed and reviewed by the committee. To memorialize the knowledge gained and lessons learned over the years, the current committee reached out to the chair of the committee during its formative years, Mr. Richard Schumacher, to discuss the rationale and reasoning for many of the early decisions made regarding vehicle sound standards. This work preserves those discussions and relates the history of some of the most commonly used sound level standards. In this paper and presentation, the formation of the committee is discussed, particularly in relation to EPA’s original concern with vehicle noise, as well as the alignment between SAE standards and ISO standards for vehicle noise measurements. The role of the committee is examined, and the review process for SAE vehicle sound standards is explained.

The average body weight of the US population has increased over time. This study investigates the effect of increasing weight on seat and occupant responses in 15-18 km/h and 42 km/h rear sled tests. The effect of initial occupant posture is also discussed. Seven tests were conducted with lap-shoulder belted ATDs (anthropometric test device) placed on older and modern driver seats. Four tests were conducted with a 50th percentile male Hybrid III, two with 95th percentile male Hybrid III and one with a BioRID. The ATDs were ballasted to represent a Class I or II obese occupant in three tests. The tests were matched by seat model and sled velocity. The effect of occupant weight was assessed in three matches. The results indicated an increase in seatback deflection with increasing occupant weight.

Occupant protection in rear crashes is complex. While seatbelts and head restraints are effective in rear impacts, seatbacks offer the primary restraint component to front-seat occupants in rear impacts. Seatback deflection due to occupant loading can occur in a previous rear crash and/or in multiple-rear event crashes. Seatback deflection will in-turn affect the plastic seatback deformation and energy absorption capabilities of the seat. This study was conducted to provide information on seatback deflection and seat energy consumption in low and high-speed rear impacts. The results can be used to examine seatback deflection and energy consumed in a previous rear impact, or in collisions with multiple rear impacts. Prior seatback deflection and energy absorption can affect the total remaining energy absorption and seat performance for a subsequent rear impact.

Interest in rear-seat occupant safety has increased in recent years. Information relevant to rear-seat occupant interior space and kinematics are needed to evaluate injury risks in real-world accidents. This study was conducted to first assess the effect of size and restraint conditions, including belt misuse, on second-row occupant kinematics and to then document key clearance measurements for an Anthropomorphic Test Device (ATD) seated in the second row in modern vehicles from model years 2015-2020. Twenty-two tests were performed with non-instrumented ATDs; three with a 5th percentile female Hybrid III, 10 tests with a 10-year-old Hybrid III, and 9 tests with a 6-year-old Hybrid III. Test conditions included two sled bucks (mid-size car and sport utility vehicle (SUV)), two test speeds (56 and 64 km/h), and various restraint configurations (properly restrained and improperly restrained configurations). Head and knee trajectories were assessed.

Blunt impacts to the back of the torso can occur in vehicle crashes due to interaction with unrestrained occupants, or cargo in frontal crashes, or intrusion in rear crashes, for example. Six pendulum tests were conducted on the back of an instrumented 50th percentile male Hybrid III ATD (Anthropomorphic Test Device) to determine kinematic and biomechanical responses. The impact locations were centered with the top of a 15-cm diameter impactor at the T1 or at T6 level of the thoracic spine. The impact speed varied from 16 to 24 km/h. Two 24 km/h tests were conducted at the T1 level and showed repeatability of setup and ATD responses. The 16 and 24 km/h tests at T1 and T6 were compared. Results indicated greater head rotation, neck extension moments and neck shear forces at T1 level impacts. For example, lower neck extension was 2.6 times and 3.8 times greater at T1 versus T6 impacts at 16 and 24 km/h, respectively.

Safety-critical systems in most modern applications are designed in a way such that they provide a fail-safe operation when a fault occurs, to pose minimum risk to the user. As these systems become more sophisticated with increased functionality, it is important that their design incorporates functional safety concepts which entail detection of a potential harmful condition that prompts a corrective action to prevent hazardous events. In this paper, we discuss the significance of safety-critical systems along with the implementation of fail-safe designs in these systems. We also aim to provide an overview of functional safety as addressed in some of the industry standards and through a case study demonstrate how the concepts can be used when developing a safety-critical system.

Seat strength has increased over the past four decades which includes a transition to dual recliners. There are seat collision performance issues with stiff ABTS and very strong seats in rear impacts with different occupant sizes, seating positions and physical conditions. In this study, eight rear sled tests were conducted in four series: 1) ABTS in a 56 km/h (35 mph) test with a 50th Hybrid III ATD at MGA, 2) dual-recliner ABTS and F-150 in a 56 km/h (35 mph) test with a 5th female Hybrid III ATD at Ford, 3) dual-recliner ABTS in a 48 km/h (30 mph) test with a 95th Hybrid III ATD leaning inboard at CAPE and 4) dual-recliner ABTS and Escape in 40 km/h (25 mph) in-position and out-of-position tests with a 50th Hybrid III ATD at Ford. The sled tests showed that single-recliner ABTS seats twist in severe rear impacts with the pivot side deformed more rearward than the stanchion side.

Micro-mobility is a fast-growing trend in the transportation industry with stand-up electric scooters (e-scooters) becoming increasingly popular in the United States. To date, there are over 350 ride-share e-scooter programs in the United States. As this popularity increases, so does the need to understand the performance capabilities of these vehicles and the associated operator kinematics. Scooter tip-over stability is characterized by the scooter geometry and controls and is maintained through operator inputs such as body position, interaction with the handlebars, and foot placement. In this study, testing was conducted using operators of varying sizes to document the capabilities and limitations of these e-scooters being introduced into the traffic ecosystem. A test course was designed to simulate an urban environment including sidewalk and on-road sections requiring common maneuvers (e.g., turning, stopping points, etc.) for repeatable, controlled data collection.

Spine degeneration can lower injury tolerance and influence injury outcomes in vehicle crashes. To date, limited information exists on the effect of age and sex on thoracic spine 3-dimensional geometry. The purpose of this study is to quantify thoracic spinal column and canal geometry using selected geometrical measurement from a large sample of CT scans. More than 33,488 scans were obtained from the International Center for Automotive Medicine database at the University of Michigan under Institutional Review Board approval (HUM00041441). The sample consisted of CT scans obtained from 31,537 adult and 1,951 pediatric patients between the ages of 0 to 99 years old. Each scan was processed semi-automatically using custom algorithms written in MATLAB (The Math Works, Natick, MA). Five geometrical measurements were collected including: 1) maximum spinal curvature depth (D), 2) T1-to-T12 vertical height (H), 3) Kyphosis Index (KI), 4) kyphosis angle, and 5) spinal canal radius.