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Journal Article

Accelerating the Generation of Static Coupling Injection Maps Using a Data-Driven Emulator

2021-04-06
2021-01-0550
Accurate modeling of the internal flow and spray characteristics in fuel injectors is a critical aspect of direct injection engine design. However, such high-fidelity computational fluid dynamics (CFD) models are often computationally expensive due to the requirement of resolving fine temporal and spatial scales. This paper addresses the computational bottleneck issue by proposing a machine learning-based emulator framework, which learns efficient surrogate models for spatiotemporal flow distributions relevant for static coupling injection maps, namely total void fraction, velocity, and mass, within a design space of interest. Different design points involving variations of needle lift, fuel viscosity, and level of non-condensable gas in the fuel were explored in this study. An interpretable Bayesian learning strategy was employed to understand the effect of the design parameters on the void fraction fields at the exit of the injector orifice.
Journal Article

Security Analysis of Android Automotive

2020-04-14
2020-01-1295
In-vehicle infotainment (IVI) platforms are getting increasingly connected. Besides OEM apps and services, the next generation of IVI platforms are expected to offer integration of third-party apps. Under this anticipated business model, vehicular sensor and event data can be collected and shared with selected third-party apps. To accommodate this trend, Google has been pushing towards standardization among proprietary IVI operating systems with their Android Automotive platform which runs natively on the vehicle’s IVI platform. Unlike Android Auto’s limited functionality of display-projecting certain smartphone apps to the IVI screen, Android Automotive will have access to the in-vehicle network (IVN), and will be able to read and share various vehicular sensor data with third-party apps. This increased connectivity opens new business opportunities for both the car manufacturer as well as third-party businesses, but also introduces a new attack surface on the vehicle.
Journal Article

Experimental and Computational Investigation of Subcritical Near-Nozzle Spray Structure and Primary Atomization in the Engine Combustion Network Spray D

2018-04-03
2018-01-0277
In order to improve understanding of the primary atomization process for diesel-like sprays, a collaborative experimental and computational study was focused on the near-nozzle spray structure for the Engine Combustion Network (ECN) Spray D single-hole injector. These results were presented at the 5th Workshop of the ECN in Detroit, Michigan. Application of x-ray diagnostics to the Spray D standard cold condition enabled quantification of distributions of mass, phase interfacial area, and droplet size in the near-nozzle region from 0.1 to 14 mm from the nozzle exit. Using these data, several modeling frameworks, from Lagrangian-Eulerian to Eulerian-Eulerian and from Reynolds-Averaged Navier-Stokes (RANS) to Direct Numerical Simulation (DNS), were assessed in their ability to capture and explain experimentally observed spray details. Due to its computational efficiency, the Lagrangian-Eulerian approach was able to provide spray predictions across a broad range of conditions.
Technical Paper

Scale Similarity Analysis of Internal Combustion Engine Flows—Particle Image Velocimetry and Large-Eddy Simulations

2018-04-03
2018-01-0172
This presentation is an assessment of the turbulence-stress scale-similarity in an IC engine, which is used for modeling subgrid dissipation in LES. Residual stresses and Leonard stresses were computed after applying progressively smaller spatial filters to measured and simulated velocity distributions. The velocity was measured in the TCC-II engine using planar and stereo PIV taken in three different planes and with three different spatial resolutions, thus yielding two and three velocity components, respectively. Comparisons are made between the stresses computed from the measured velocity and stress computed from the LES resolved-scale velocity from an LES simulation. The results present the degree of similarity between the residual stresses and the Leonard stresses at adjacent scales. The specified filters are systematically reduced in size to the resolution limits of the measurements and simulation.
Journal Article

Time-Varying Loads of Co-Axial Rotor Blade Crossings

2017-09-19
2017-01-2024
The blade crossing event of a coaxial counter-rotating rotor is a potential source of noise and impulsive blade loads. Blade crossings occur many times during each rotor revolution. In previous research by the authors, this phenomenon was analyzed by simulating two airfoils passing each other at specified speeds and vertical separation distances, using the compressible Navier-Stokes solver OVERFLOW. The simulations explored mutual aerodynamic interactions associated with thickness, circulation, and compressibility effects. Results revealed the complex nature of the aerodynamic impulses generated by upper/lower airfoil interactions. In this paper, the coaxial rotor system is simulated using two trains of airfoils, vertically offset, and traveling in opposite directions. The simulation represents multiple blade crossings in a rotor revolution by specifying horizontal distances between each airfoil in the train based on the circumferential distance between blade tips.
Technical Paper

The Flying Carpet: Aerodynamic High-Altitude Solar Reflector Design Study

2017-09-19
2017-01-2026
Our concept studies indicate that a set of reflectors floated in the upper atmosphere can efficiently reduce radiant forcing into the atmosphere. The cost of reducing the radiant forcing sufficiently to reverse the current rate of Global Warming, is well within reach of global financial resources. This paper summarizes the overall concept and focuses on one of the reflector concepts, the Flying Carpet. The basic element of this reflector array is a rigidized reflector sheet towed behind and above a solar-powered, distributed electric-propelled flying wing. The vehicle rises above 30,480 m (100,000 ft) in the daytime by solar power. At night, the very low wing loading of the sheets enables the system to stay well above the controlled airspace ceiling of 18,288 m (60,000 ft). The concept study results are summarized before going into technical issues in implementation. Flag instability is studied in initial wind tunnel experiments.
Technical Paper

Exploration of Turbulent Atomization Mechanisms for Diesel Spray Simulations

2017-03-28
2017-01-0829
The atomization and initial spray formation processes in direct injection engines are not well understood due to the experimental and computational challenges associated with resolving these processes. Although different physical mechanisms, such as aerodynamic-induced instabilities and nozzle-generated turbulence and cavitation, have been proposed in the literature to describe these processes, direct validation of the theoretical basis of these models under engine-relevant conditions has not been possible to date. Recent developments in droplet sizing measurement techniques offer a new opportunity to evaluate droplet size distributions formed in the central and peripheral regions of the spray. There is therefore a need to understand how these measurements might be utilized to validate unobservable physics in the near nozzle-region.
Technical Paper

Comparison of Water Strategy Tools for Automotive Manufacturing

2014-04-01
2014-01-1958
Tools are now publicly available that can potentially help a company assess the impact of its water use and risks in relation to their global operations and supply chains. In this paper we describe a comparative analysis of two publicly available tools, specifically the WWF/DEG Water Risk Filter and the WBCSD Global Water Tool that are used to measure the water impact and risk indicators for industrial facilities. By analyzing the risk assessments calculated by these tools for different scenarios that include varying facilities from different industries, one can better gauge the similarities and differences between these water strategy tools. Several scenarios were evaluated using the water tools, and the results are compared and contrasted. As will be shown, the results can vary significantly.
Technical Paper

Influence of Liquid Penetration Metrics on Diesel Spray Model Validation

2013-04-08
2013-01-1102
It is common practice to validate diesel spray models against experimental diesel-spray images based on elastic light scattering, but the metric used to define the liquid boundary in a modeled spray can be physically inconsistent with the liquid boundary detected by light scattering measurements. In particular, spray models typically define liquid penetration based on a liquid mass threshold, while light scattering signal intensities are based on droplet size and volume fraction. These metrics have different response characteristics to changes in ambient conditions and fuel properties. Thus, when spray models are “tuned” or calibrated to match these types of measurements, the predictive capabilities of these models can be compromised. In this work, we compare two different liquid length metrics of an evaporating, non-reacting n-dodecane spray under diesel-like conditions using KIVA-3V.
Journal Article

Technology Selection for Optimal Power Distribution Efficiency in a Turboelectric Propulsion System

2012-10-22
2012-01-2180
Turboelectric propulsion is a technology that can potentially reduce aircraft noise, increase fuel efficiency, and decrease harmful emissions. In a turbo-electric system, the propulsor (fans) is no longer connected to the turbine through a mechanical connection. Instead, a superconducting generator connected to a gas turbine produces electrical power which is delivered to distributed fans. This configuration can potentially decrease fuel burn by 10% [1]. One of the primary challenges in implementing turboelectric electric propulsion is designing the power distribution system to transmit power from the generator to the fans. The power distribution system is required to transmit 40 MW of power from the generator to the electrical loads on the aircraft. A conventional aircraft distribution cannot efficiently or reliably transmit this large amount of power; therefore, new power distribution technologies must be considered.
Technical Paper

An Analytic Foundation for the Two-Mode Hybrid-Electric Powertrain with a Comparison to the Single-Mode Toyota Prius THS-II Powertrain

2009-04-20
2009-01-1321
General Motors has introduced a Two-Mode Transmission (2-MT) that provides significant improvements over the Toyota THS-II transmission. These improvements are achieved by employing additional planetaries with clutches and brakes to switch from a Mode-1 to Mode-2 as vehicle speed increases. In addition the 2-MT has four fixed-gear ratios that provide for a purely mechanical energy path from the IC engine to the driven wheels with the electric machines also able to provide additional driving torque. The purpose of this present paper is to extend the methodology in a previous paper [1] to include the 2-MT, thereby presenting an analytic foundation for its operation. The main contribution in this analysis is in the definition of dimensionless separation factors, defined in each mode that govern the power split between the parallel mechanical and electrical energy paths from the IC engine to the driven wheels.
Technical Paper

A Dynamic Surrogate Model Technique for Power Systems Modeling and Simulation

2008-11-11
2008-01-2887
Heterogeneous physical systems can often be considered as highly complex, consisting of a large number of subsystems and components, along with the associated interactions and hierarchies amongst them. The simulation of a large-scale, complex system can be computationally expensive and the dynamic interactions may be highly nonlinear. One approach to address these challenges is to increase the computing power or resort to a distributed computing environment. An alternative to improve the simulation computational performance and efficiency is to reduce CPU required time through the application of surrogate models. Surrogate modeling techniques for dynamic simulation models can be developed based on Recurrent Neural Networks (RNN).This study will present a method to improve the overall speed of a multi-physics time-domain simulation of a complex naval system using a surrogate modeling technique.
Technical Paper

A System Dynamics Approach for Dynamic Uncertainty Assessment in a PAV Design Environment

2006-08-30
2006-01-2434
One the most critical barriers to the advancement of Personal Air Vehicles in today's market environment is that the technological capabilities can never seem to outweigh the risks associated with financing such an endeavor. To address such a need, a system dynamics approach with the capability to model the uncertainties in the supply chain is presented in this paper. The overall modeling framework is first presented and the modeling process of the various relevant elements, such as demand prediction and manufacturer analysis, is then described. The aim of this research is ultimately to assess the viability of a next-generation aircraft program beyond the static confines of a net present value approach, through the inclusion of dynamic events and uncertainties that can occur throughout the life-cycle of the aircraft.
Technical Paper

Energy Consumption Test Methods and Results for Servo-Pump Continuously Variable Transmission Control System

2005-10-24
2005-01-3782
Test methods and data acquisition system specifications are described for measurements of the energy consumption of the control system of a servo-pump continuously variable transmission (CVT). Dynamic measurements of the power consumption of the servo-pump CVT control system show that the control system draws approximately 18.9 W-hrs of electrical energy over the HWFET cycle and 13.6 W-hrs over the 505 cycle. Sample results are presented of the dynamic power consumption of the servo-pump system under drive cycle conditions. Steady state measurements of the control power draw of the servo-pump CVT show a peak power consumption of 271 W, including lubrication power. The drive-cycle averaged and steady state energy consumption of the servo-pump CVT are compared to conventional CVT pump technologies.
Technical Paper

Conceptual Design of Current Technology and Advanced Concepts for an Efficient Multi-Mach Aircraft

2005-10-03
2005-01-3399
A design process is formulated and implemented for the taxonomy selection and system-level optimization of an Efficient Multi-Mach Aircraft Current Technology Concept and an Advanced Concept. Concept space exploration of taxonomy alternatives is performed with multi-objective genetic algorithms and a Powell’s method scheme for vehicle optimization in a multidisciplinary modeling and simulation environment. A dynamic sensitivity visualization analysis tool is generated for the Advanced Concept with response surface equations.
Technical Paper

Development of Wing Structural Weight Equation for Active Aeroelastic Wing Technology

1999-10-19
1999-01-5640
A multidisciplinary design study considering the impact of Active Aeroelastic Wing (AAW) technology on the structural wing weight of a lightweight fighter concept is presented. The study incorporates multidisciplinary design optimization (MDO) and response surface methods to characterize wing weight as a function of wing geometry. The study involves the sizing of the wing box skins of several fighter configurations to minimum weight subject to static aeroelastic requirements. In addition, the MDO problem makes use of a new capability, trim optimization for redundant control surfaces, to accurately model AAW technology. The response surface methodology incorporates design of experiments, least squares regression, and makes use of the parametric definition of a structural finite element model and aerodynamic model to build response surface equations of wing weight as a function of wing geometric parameters for both AAW technology and conventional control technology.
Technical Paper

The Implementation of a Conceptual Aerospace Systems Design and Analysis Toolkit

1999-10-19
1999-01-5639
The Conceptual Aerospace Systems Design and Analysis Toolkit (CASDAT) provides a baseline assessment capability for the Air Force Research Laboratory. The historical development of CASDAT is of benefit to the design research community because considerable effort was expended in the classification of the analysis tools. Its implementation proves to also be of importance because of the definition of assessment use cases. As a result, CASDAT is compatible with accepted analysis tools and can be used with state-of-the-art assessment methods, including technology forecasting and probabilistic design.
Technical Paper

New Approaches to Conceptual and Preliminary Aircraft Design: A Comparative Assessment of a Neural Network Formulation and a Response Surface Methodology

1998-09-28
985509
This paper critically evaluates the use of Neural Networks (NNs) as metamodels for design applications. The specifics of implementing a NN approach are researched and discussed, including the type and architecture appropriate for design-related tasks, the processes of collecting training and validation data, and training the network, resulting in a sound process, which is described. This approach is then contrasted to the Response Surface Methodology (RSM). As illustrative problems, two equations to be approximated and a real-world problem from a Stability and Controls scenario, where it is desirable to predict the static longitudinal stability for a High Speed Civil Transport (HSCT) at takeoff, are presented. This research examines Response Surface Equations (RSEs) as Taylor series approximations, and explains their high performance as a proven approach to approximate functions that are known to be quadratic or near quadratic in nature.
Technical Paper

Nonlinear Adaptive Control of Tiltrotor Aircraft Using Neural Networks

1997-10-13
975613
Neural network augmented model inversion control is used to provide a civilian tilt-rotor aircraft with consistent response characteristics throughout its operating envelope, including conversion flight. The implemented response types are Attitude Command Attitude Hold in the longitudinal channel, and Rate Command Attitude Hold about the roll and yaw axes. This article describes the augmentation in the roll channel and the augmentation for the yaw motion including Heading Hold at low airspeeds and automatic Turn Coordination at cruise flight. Conventional methods require extensive gain scheduling with tilt-rotor nacelle angle and airspeed. A control architecture is developed that can alleviate this requirement and thus has the potential to reduce development time. It also facilitates the implementation of desired handling qualities, and permits compensation for partial failures.
Technical Paper

Demonstration of a Probabilistic Technique for the Determination of Aircraft Economic Viability

1997-10-01
975585
Over the past few years, modern aircraft design has experienced a paradigm shift from designing for performance to designing for affordability. This paper contains a probabilistic approach that will allow traditional deterministic design methods to be extended to account for disciplinary, economic, and technological uncertainty. The probabilistic approach was facilitated by the Fast Probability Integration (FPI) technique; a technique which allows the designer to gather valuable information about the vehicle's behavior in the design space. This technique is efficient for assessing multi-attribute, multi-constraint problems in a more realistic fashion. For implementation purposes, this technique is applied to illustrate how both economic and technological uncertainty associated with a Very Large Transport aircraft may be assessed.
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