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Technical Paper

The Importance of HEV Fuel Economy and Two Research Gaps Preventing Real World Implementation of Optimal Energy Management

2017-01-10
2017-26-0106
Optimal energy management of hybrid electric vehicles has previously been shown to increase fuel economy (FE) by approximately 20% thus reducing dependence on foreign oil, reducing greenhouse gas (GHG) emissions, and reducing Carbon Monoxide (CO) and Mono Nitrogen Oxide (NOx) emissions. This demonstrated FE increase is a critical technology to be implemented in the real world as Hybrid Electric Vehicles (HEVs) rise in production and consumer popularity. This review identifies two research gaps preventing optimal energy management of hybrid electric vehicles from being implemented in the real world: sensor and signal technology and prediction scope and error impacts. Sensor and signal technology is required for the vehicle to understand and respond to its environment; information such as chosen route, speed limit, stop light locations, traffic, and weather needs to be communicated to the vehicle.
Technical Paper

Heat Exchanger Fouling Diagnosis for an Aircraft Air-Conditioning System

2013-09-17
2013-01-2250
This paper addresses the issue of fault diagnosis in the heat exchanger of an aircraft Air Conditioning System (ACS). The heat exchanger cools the air by transferring the heat to the ram-air. Due to a variety of biological, mechanical and chemical reasons, the heat exchanger may experience fouling conditions that reduces the efficiency and could considerably affect the functionality of the ACS. Since, the access to the heat exchanger is limited and time consuming, it is preferable to implement an early fault diagnosis technique that would facilitate Condition Based Maintenance (CBM). The main contribution of the paper is pre-flight fault assessment of the heat exchanger using a combined model-based and data-driven approach of fault diagnosis. A Simulink model of the ACS, that has been designed and validated by an industry partner, has been used for generation of sensor data for various fouling conditions.
Journal Article

Health Assessment of Liquid Cooling System in Aircrafts: Data Visualization, Reduction, Clustering, and Classification

2012-10-22
2012-01-2106
This paper addresses the issues of data reduction, visualization, clustering and classification for fault diagnosis and prognosis of the Liquid Cooling System (LCS) in an aircraft. LCS is a cooling system that consists of a left and a right loop, where each loop is composed of a variety of components including a heat exchanger, source control units, a compressor, and a pump. The LCS data and the fault correlation analysis used in the paper are provided by Hamilton Sundstrand (HS) - A United Technologies Company (UTC). This data set includes a variety of sensor measurements for system parameters including temperatures and pressures of different components, along with liquid levels and valve positions of the pumps and controllers. A graphical user interface (GUI) is developed in Matlab that facilitates extensive plotting of the parameters versus each other, and/or time to observe the trends in the data.
Technical Paper

Sensory Prognostics and Management System (SPMS)

2012-10-22
2012-01-2095
The Sensory Prognostics and Management Systems (SPMS) program sponsored by the Federal Aviation Administration and Boeing developed and evaluated designs to integrate advanced diagnostic and prognostic (i.e., Integrated Vehicle Health Management (IVHM) or Health Management (HM)) capabilities onto commercial airplanes. The objective of the program was to propose an advanced HM system appropriate for legacy and new aircraft and examine the technical requirements and their ramifications on the current infrastructure and regulatory guidance. The program approach was to determine the attractive and feasible HM applications, the technologies that are required to cost effectively implement these applications, the technical and certification challenges, and the system level and business consequences of such a system.
Journal Article

Electrical Energy Storage to Meet Evolving Aircraft Needs

2012-10-22
2012-01-2199
The value of “ultracapacitors” (also referred to as “supercapacitors” or “electric double layer capacitors” in some literature) as an augmentation device when placed in parallel with “electrochemical” energy storage (i.e. battery) is presented in this paper. Since ultracapacitors possess unique attributes due to their higher value of energy storage density (or Joules/WattHrs per mass) compared to conventional capacitors while maintaining the peak power providing capability (to some degree) typical of conventional capacitors they may provide a near term solution in applications demanding longer battery operating life when placed in parallel. Such demands may be pronounced by the onset of More-Electric-Aircraft peak loads and “cold-crank” Auxiliary Power Unit (APU) electric-starting in demanding cold temperature environments.
Journal Article

Lightning Effects on Hydraulic Transport Elements in Composite Aircraft

2011-10-18
2011-01-2760
In this study, lightning effects on hydraulic transport elements in composite aircraft have been considered for the first time. Based on recent test results and analysis, several forms of possible structural damage and system component failures are presented. A unique approach in analysis has been taken to account that hydraulic transport elements, as a part of several aircraft systems, have a common interface with electrical wiring, and become complex electric networks. When an aircraft is exposed to a direct lightning strike, a metal skin on the wings and fuselage will conduct lightning currents in a way that only a small amount of induced electromagnetic energy will be present on hydraulic transport elements. So, in the past, hydraulic tubes, actuators, manifolds, and all other hydro-mechanical devices, as parts of various aircraft systems, have never been considered as lightning sensitive components.
Journal Article

1-g Suit Port Concept Evaluator 2008 Test Results

2009-07-12
2009-01-2572
The Lunar Electric Rover (LER), which was formerly called the Small Pressurized Rover (SPR), is currently being carried as an integral part of the lunar surface architectures that are under consideration in the Constellation Program. One element of the LER is the suit port, which is the means by which crew members perform Extravehicular Activities (EVAs). Two suit port deliverables were produced in fiscal year 2008: a 1-g suit port concept evaluator for functional integrated testing with the LER 1-g concept vehicle and a functional and pressurizable Engineering Unit (EU). This paper focuses on the 1-g suit port concept evaluator test results from the Desert Research and Technology Studies (D-RATS) October 2008 testing at Black Point Lava Flow (BPLF), Arizona. The 1-g suit port concept evaluator was integrated with the 1-g LER cabin and chassis concepts.
Journal Article

Performance of the Extravehicular Mobility Unit (EMU) Airlock Coolant Loop Remediation (A/L CLR) Hardware Phase II

2009-07-12
2009-01-2541
An EMU water processing kit (Airlock Coolant Loop Recovery – A/L CLR) was developed as a corrective action to Extravehicular Mobility Unit (EMU) coolant flow disruptions experienced on the International Space Station (ISS) in May of 2004 and thereafter. Conservative schedules for A/L CLR use and component life were initially developed and implemented based on prior analysis results and analytical modeling. The examination of post-flight samples and EMU hardware in November of 2006 indicated that the A/L CLR kits were functioning well and had excess capacity that would allow a relaxation of the initially conservative schedules of use and component life. A relaxed use schedule and list of component lives were implemented thereafter. Since the adoption of the relaxed A/L CLR schedules of use and component lives, several A/L CLR kit items, transport loop water samples and sensitive EMU transport loop components have been examined to gage the impact of the relaxed requirements.
Technical Paper

Smoke Detection for the Orion Crew Exploration Vehicle

2009-07-12
2009-01-2542
The Orion Crew Exploration Vehicle (CEV) requires a smoke detector for the detection of particulate smoke products as part of the Fire Detection and Suppression (FDS) system. The smoke detector described in this paper is an adaptation of a mature commercial aircraft design for manned spaceflight. Changes made to the original design include upgrading the materials and electronics to space-qualified components, and modifying the mechanical design to withstand launch and landing loads. The results of laboratory characterization of the response of the new design to test particles are presented.
Technical Paper

Dynamic Thermal Management System Modeling of a More Electric Aircraft

2008-11-11
2008-01-2886
Advancements in electrical, mechanical, and structural design onboard modern more electric aircraft have added significant stress to the thermal management systems (TMS). A thermal management system level analysis tool has been created in MATLAB/Simulink to facilitate rapid system analysis and optimization to meet the growing demands of modern aircraft. It is anticipated that the tracking of thermal energy through numerical integration will lead to more accurate predictions of worst case TMS sizing conditions. In addition, the non-proprietary nature of the tool affords users the ability to modify component models and integrate advanced conceptual designs that can be evaluated over multiple missions to determine the impact at a system level.
Technical Paper

Evaluation of Commercial Off-the-Shelf Ammonia Sorbents and Carbon Monoxide Oxidation Catalysts

2008-06-29
2008-01-2097
Designers of future space vehicles envision simplifying the Atmosphere Revitalization (AR) system by combining the functions of trace contaminant (TC) control and carbon dioxide removal into one swing-bed system. Flow rates and bed sizes of the TC and CO2 systems have historically been very different. There is uncertainty about the ability of trace contaminant sorbents to adsorb adequately in a high-flow or short bed length configurations, and to desorb adequately during short vacuum exposures. This paper describes preliminary results of a comparative experimental investigation into adsorbents for trace contaminant control. Ammonia sorbents and low temperature catalysts for CO oxidation are the foci. The data will be useful to designers of AR systems for Constellation. Plans for extended and repeated vacuum exposure of ammonia sorbents are also presented.
Journal Article

Performance of the Extravehicular Mobility Unit (EMU) Airlock Coolant Loop Remediation (A/L CLR) Hardware

2008-06-29
2008-01-2060
Following the Columbia accident, the EMUs (Extravehicular Mobility Units) onboard the ISS (International Space Station) went unused for an extended period of time. Upon startup, the units experienced a failure in the coolant systems. The failure resulted in a loss of EVA (Extravehicular Activity) capability from the US segment of the ISS. A failure investigation determined that chemical and biological contaminants and byproducts from the ISS Airlock Heat Exchanger, and the EMU itself, fouled the magnetically coupled pump in the EMU Transport Loop Fan/Pump Separator leading to a lack of coolant flow. Remediation hardware (the Airlock Coolant Loop Remediation water processing kit) and a process to periodically clean the EMU coolant loops on orbit were devised and implemented. The intent of this paper is to report on the successful implementation of the resultant hardware and process, and to highlight the go-forward plan.
Technical Paper

Testing of the Multi-Fluid Evaporator Prototype

2008-06-29
2008-01-2166
Hamilton Sundstrand has developed a scalable evaporative heat rejection system called the Multi-Fluid Evaporator (MFE). It was designed to support the Orion Crew Module and to support future Constellation missions. The MFE would be used from Earth sea level conditions to the vacuum of space. This system combines the functions of the Space Shuttle flash evaporator and ammonia boiler into a single compact package with improved freeze-up protection. The heat exchanger core is designed so that radial flow of the evaporant provides increasing surface area to keep the back pressure low. The multiple layer construction of the core allows for efficient scale up to the desired heat rejection rate. A full-scale unit uses multiple core sections that, combined with a novel control scheme, manage the risk of freezing the heat exchanger cores. A four-core MFE prototype was built in 2007.
Technical Paper

Crew Exploration Vehicle (CEV) Potable Water System Verification Coordination

2008-06-29
2008-01-2083
The Crew Exploration Vehicle (CEV), also known as Orion, will ferry a crew of up to six astronauts to the International Space Station (ISS), or a crew of up to four astronauts to the moon. The first launch of CEV is scheduled for approximately 2014. A stored water system on the CEV will supply the crew with potable water for various purposes: drinking and food rehydration, hygiene, medical needs, sublimation, and various contingency situations. The current baseline biocide for the stored water system is ionic silver, similar in composition to the biocide used to maintain quality of the water transferred from the Orbiter to the ISS and stored in Contingency Water Containers (CWCs). In the CEV water system, the ionic silver biocide is expected to be depleted from solution due to ionic silver plating onto the surfaces of the materials within the CEV water system, thus negating its effectiveness as a biocide.
Journal Article

The Orion Air Monitor; an Optimized Analyzer for Environmental Control and Life Support

2008-06-29
2008-01-2046
This paper describes the requirements for and design implementation of an air monitor for the Orion Crew Exploration Vehicle (CEV). The air monitor is specified to monitor oxygen, nitrogen, water vapor, and carbon dioxide, and participates with the Environmental Control Life Support System (ECLSS) pressure control system and Atmosphere Revitalization System (ARS) to help maintain a breathable and safe environment. The sensing requirements are similar to those delivered by the International Space Station (ISS) air monitor, the Major Constituent Analyzer or MCA (1, 2 and 3), and the predecessors to that instrument, the Skylab Mass Spectrometer (4, 5), although with a shift in emphasis from extended operations to minimized weight. The Orion emphasis on weight and power, and relatively simpler requirements on operating life, allow optimization of the instrument toward the mass of a sensor assembly.
Journal Article

International Space Station United States Orbital Segment Oxygen Generation System On-orbit Operational Experience

2008-06-29
2008-01-1962
The International Space Station (ISS) United States Orbital Segment (USOS) Oxygen Generation System (OGS) was originally intended to be installed in ISS Node 3. The OGS rack delivery was accelerated, and it was launched to ISS in July of 2006 and installed in the US Laboratory Module. Various modification kits were installed to provide its interfaces, and the OGS was first activated in July of 2007 for 15 hours. In October of 2007 it was again activated for 76 hours with varied production rates and day/night cycling. Operational time in each instance was limited by the quantity of feedwater in a Payload Water Reservoir (PWR) bag. Feedwater will be provided by PWR bag until the USOS Water Recovery System (WRS) is delivered to ISS in fall of 2008. This paper will discuss operating experience and characteristics of the OGS, as well as operational issues and their resolution.
Journal Article

Major Constituent Analyzer (MCA) Mass Spectrometer Operating Life Improvements

2008-06-29
2008-01-1966
The Major Constituent Analyzer (MCA) is a mass spectrometer system that measures the major constituents of the International Space Station (ISS) atmosphere. Experience has indicated that the operating life of the mass spectrometer is limited by the operating life of the ion pump, which maintains mass spectrometer vacuum. This paper summarizes the use of trend data from on orbit operations and ground testing to identify and understand the factors affecting ion pump life and to predict ion pump life on orbit. In addition, potential improvements currently under consideration to increase ion pump life, and therefore mass spectrometer life, are discussed.
Journal Article

International Space Station (ISS) Major Constituent Analyzer (MCA) On-Orbit Performance

2008-06-29
2008-01-1971
This paper summarizes the first seven plus years of on-orbit operation for the Major Constituent Analyzer (MCA). The MCA is an essential part of the International Space Station (ISS) Environmental Control and Life Support System (ECLSS). The MCA is a mass spectrometer instrument in the US Destiny Laboratory Module, which provides critical monitoring of six major atmospheric constituents (nitrogen (N2), oxygen (O2), hydrogen (H2), carbon dioxide (CO2), methane (CH4), and water vapor (H2O)). These gases are sampled continuously and automatically in all United States On Orbit Segment (USOS) modules via the ISS Sample Delivery System (SDS). Continuous readout of the partial pressures of these gases is critical to verifying safe operation of the Atmosphere Re-vitalization (AR) system, Atmosphere Control System (ACS), and crew safety for Airlock Extravehicular Activity (EVA) preparation.
Technical Paper

Guidance for Trade Studies of Flight-Equivalent Hardware

2007-07-09
2007-01-3223
Spacecraft hardware trade studies compare options primarily on mass while considering impacts to cost, risk, and schedule. Historically, other factors have been considered in these studies, such as reliability, technology readiness level (TRL), volume and crew time. In most cases, past trades compared two or more technologies across functional and TRL boundaries, which is an uneven comparison of the technologies. For example, low TRL technologies with low mass were traded directly against flight-proven hardware without consideration for requirements and the derived architecture. To provide for even comparisons of spacecraft hardware, trades need to consider functionality, mission constraints, integer vs. real number of flight hardware units, and mass growth allowances by TRL.
Technical Paper

EVA Exploration Support Using Integrated Navigation, Networking and Communications Systems

2007-07-09
2007-01-3087
In future lunar and Mars exploration missions the ability to provide the crewmember navigation information will be critical. Exploration demands that Extravehicular Activity (EVA) astronauts be provided the capability to operate with greater autonomy in accomplishing complex EVA missions than has been the case previously. Robust crew information interfaces and navigation support integral to the EVA spacesuit system are expected to be minimum requirements. Navigation support must allow the EVA crew to determine their position relative to EVA target locations, satellite imagery and maps and assist them in walking or riding to the desired targets on the planetary surface. Together, these needs suggest a requirement for an integrated system that combines data and voice communications, a high performance visual display, and navigation support in a design that is compatible with spacesuit environmental and packaging restrictions and with unique EVA crew interface demands.
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