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Technical Paper

A Study on the Correlation between Fallback Torque and Controllability of Steer-by-Wire System

2023-04-11
2023-01-0642
The SbW system, consisting of SFA and RWA, does not have a mechanical connection, so when the SFA fails, the driver is in a situation where the steering wheel does not provide feedback. Therefore, if only fallback torque remains in SbW, the controllability that the driver perceives, depends on the amount of the fallback torque. In this study, the correlation between controllability perceived by the driver and the amount of fallback torque is studied and the safest fallback torque is derived.
Technical Paper

Development of Brake Squeal Noise Robustness Index and Improve Noise Tuning Efficiency Using Friction Induced Modal

2022-09-19
2022-01-1177
NVH is one of the important factors in automobile development. Brake squeal noise, in particular, is an important indicator of perceived quality of automobile. Squeal noise, one of the most difficult factors in automobile brake development, is noise caused by the complex interaction of friction characteristics, caliper behavior, frequency characteristics and environmental conditions. Therefore, it is not easy to come up with an effective improvement plan in a short time. The purpose of this study is to develop a new evaluation method to improve the squeal noise of the brake caliper system and to select the FIM index, which is the standard for objective numerical analysis. The newly developed Friction Induced Modal Method is an evaluation method that uses an inertia noise dynamometer to control the environment and braking conditions in the same way as the squeal noise conditions generated in the field, and to analyze the NVH characteristics of brake calipers.
Technical Paper

Collision Probability Field for Motion Prediction of Surrounding Vehicles Using Sensing Uncertainty

2020-04-14
2020-01-0697
Intelligent driving assistant systems have been studied meticulously for autonomous driving. When the systems have the responsibility for driving itself, such as in an autonomous driving system, it should be aware of its’ surroundings including moving vehicles and must be able to evaluate collision risk for the ego vehicle's planned motion. However, when recognizing surrounding vehicles using a sensor, the measured information has uncertainty because of many reasons, such as noise and resolution. Many previous studies evaluated the collision risk based on the probabilistic theorem which the noise is modeled as a probability density function. However, the previous probabilistic solutions could not assess the collision risk and predict the motion of surrounding vehicles at the same time even though the motion is possible to be changed by the estimated collision risk.
Technical Paper

Intention Aware Motion Planning with Model Predictive Control in Highway Merge Scenario

2019-03-25
2019-01-1402
Human drivers navigate by continuously predicting the intent of road users and interacting with them. For safe autonomous driving, research about predicting future trajectory of vehicles and motion planning based on these predictions has drawn attention in recent years. Most of these studies, however, did not take into account driver’s intentions or any interdependence with other vehicles. In order to drive safely in real complex driving situations, it is essential to plan a path based on other driver’s intentions and simultaneously to estimate the intentions of other road user with different characteristics as human drivers do. We aim to tackle the above challenges on highway merge scenario where the intention of other road users should be understood. In this study, we propose an intention aware motion planning method using finite state machine and model predictive control without any vehicle-to-vehicle (V2V) or vehicle-to-infrastructure (V2I) communications.
Technical Paper

Design Optimization of the Disc Brake for Squeal Noise Reduction

2018-10-05
2018-01-1874
In this paper, squeal noise reduction method of the disc brake was proposed. And, its effectiveness was described. Pad motion was studied with pad abutment types comparison. The brake design was optimized by using the design of experiment method. The effectiveness of the optimum design was clarified by the noise tests with a dynamometer.
Technical Paper

Incorporation of Friction Material Surface Inhomogeneity in Complex Eigenvalue Analysis to Improve the Accuracy of Brake Squeal Analysis

2018-10-05
2018-01-1873
The sliding surface of the brake friction material is not uniform but composed of random contact plateaus with a broad pressure distribution, which are known to closely related to the triggering mechanism of friction induced noise and vibrations. The non-uniform contact plateaus are attributed to the various ingredients in the friction material with a broad range of physical properties and morphology and the size and stiffness of the plateau play crucial roles in determining the friction instability. The incorporation of friction surface inhomogeneity is, therefore, crucial and has to be counted to improve the accuracy of the numerical calculation to simulate brake noise. In this study, the heterogeneous nature of the friction material surface was employed in the simulation to improve the correlation between numerical simulations and experimental results.
Journal Article

Effect of Friction Torque on Electromechanical Brake System Dynamics

2017-06-05
2017-01-1902
Actuator and roller screw mechanism are key components of electromechanical brake (EMB) system in automotive and aerospace industry. The inverted planetary roller screw mechanism (IPRSM) is particularly competitive due to its high load-carrying capacity and small assembly size. For such systems, friction characteristic and friction torque generated from rolling/sliding contacts can be an important factor that affects the dynamic performance as well as vibration behavior. This paper investigates the modeling and simulation of the EMB system in early design stage with special attention to friction torque modelling of IPRSM. Firstly, a step-by-step system model development is established, which includes the controller, servo motor, planetary gear train and roller screw mechanism to describe the dynamic behavior of the EMB system.
Journal Article

Effect of Component Flexibility on Axle System Dynamics

2017-06-05
2017-01-1772
The prediction and control of gear vibration and noise has become very important in the design of a quiet, high-quality gearbox systems. The vibratory energy of the gear pair caused by transmission error excitation is transmitted structurally through shaft-bearing-housing assembly and radiates off from exterior housing surface. Most of the previous studies ignore the contribution of components flexibility to the transmission error (TE) and system dynamic responses. In this study, a system level model of axle system with hypoid gear pair is developed, aiming at investigating the effect of the elasticity of the shafts, bearings and housing on TE as well as the contribution of flexible bearings on the dynamic responses. The load distribution results and gear transmission errors are calculated and compared between different assumptions on the boundary conditions.
Journal Article

Comparative Study of Adaptive Algorithms for Vehicle Powertrain Noise Control

2016-03-14
2016-01-9108
Active noise control systems have been gaining popularity in the last couple of decades, due to the deficiencies in passive noise abatement techniques. In the future, a novel combination of passive and active noise control techniques may be applied more widely, to better control the interior sound quality of vehicles. In order to maximize the effectiveness of this combined approach, smarter algorithms will be needed for active noise control systems. These algorithms will have to be computationally efficient, with high stability and convergence rates. This will be necessary in order to accurately predict and control the interior noise response of a vehicle. In this study, a critical review of the filtered-x least mean square (FXLMS) algorithm and several other newly proposed algorithms for the active control of vehicle powertrain noise, is performed. The analysis examines the salient features of each algorithm, and compares their system performance.
Journal Article

Interaction of Gear-Shaft Dynamics Considering Gyroscopic Effect of Compliant Driveline System

2015-06-15
2015-01-2182
Due to the design of lightweight, high speed driveline system, the coupled bending and torsional vibration and rotordynamics must be considered to predict vibratory responses more realistically. In the current analysis, a lumped parameter model of the propeller shaft is developed with Timoshenko beam elements, which includes the effect of rotary inertia and shear deformation. The propeller shaft model is then coupled with a hypoid gear pair representation using the component mode synthesis approach. In the proposed formulation, the gyroscopic effect of both the gear and propeller shaft is considered. The simulation results show that the interaction between gear gyroscopic effect and propeller shaft bending flexibility has considerable influence on the gear dynamic mesh responses around bending resonances, whereas the torsional modes still dominate in the overall frequency spectrum.
Journal Article

Fast Active Sound Tuning System for Vehicle Powertrain Response

2015-06-15
2015-01-2220
This paper describes an active sound tuning (AST) system for vehicle powertrain response. Instead of simply aiming to attenuate cabin interior noise, AST system is capable of reshaping the powertrain response based on predetermined vehicle sound quality criteria. However, conventional AST systems cannot yield a balanced result over the broad frequency range when applied to powertrain noise. It is due to the fact that existing systems are typically configured with the filtered-x least mean square (FXLMS) algorithm or its modified versions, which has inherent frequency dependent convergence behavior due to large dynamic range of secondary path (the electro-acoustic path from the control speaker to the error microphone). Therefore, fast convergence can only be reached at the resonant frequencies.
Journal Article

Modified FxLMS Algorithm with Equalized Convergence Speed for Active Control of Powertrain Noise

2015-06-15
2015-01-2217
Current powertrain active noise control (ANC) systems are not sufficient enough to track the fast engine speed variations, and yield consistent convergence speeds for individual engine order such that a balanced noise reduction performance can be achieved over a broad frequency range. This is because most of these ANC systems are configured with the standard filtered-x least mean squares (FxLMS) algorithm, which has an inherent limitation in the frequency-dependent convergence behavior due to the existence of secondary path model (electro-acoustic path from the input of control loudspeaker to the output of monitoring error microphone) in the reference signal path. In this paper, an overview is given first to compare several recently modified FxLMS algorithms to improve the convergence speed for harmonic responses such as eigenvalue equalization FxLMS (EE-FXLMS) and normalized reference LMS (NX-LMS) algorithms.
Technical Paper

Development of an Algorithm to Automatically Detect and Distinguish Squeak and Rattle Noises

2015-06-15
2015-01-2258
Squeak and rattle (S&R) noises are undesirable noises caused by friction-induced vibration or impact between surfaces. While several computer programs have been developed to automatically detect and rate S&R events over the years, no reported work has been found that can detect squeak and rattle noises and distinguish them. Because the causes of squeak noises and rattle noises are different, knowing if it is a squeak noise or rattle noise will be very helpful for automotive engineers to choose an appropriate measure to solve the problem. The authors have developed a new algorithm to differentiate squeak noises and rattle noises, and added it to the S&R detection algorithm they had developed previously. The new algorithm utilizes a combination of sound quality metrics, specifically sharpness, roughness, and fluctuation strength.
Technical Paper

A Case Study: Application of Analytical and Numerical Techniques to Squeak and Rattle Analysis of a Door Assembly

2015-06-15
2015-01-2257
Squeak and rattle (S&R) problems in body structure and trim parts have become serious issues for automakers because of their influence on the initial quality perception of consumers. In this study, various CAE and experimental methods developed by Hyundai Motors for squeak and rattle analysis of door systems are reported. Friction-induced vibration and noise generation mechanisms of a door system are studied by an intelligent combination of experimental and numerical methods. It is shown that the effect of degradation of plastics used in door trims can be estimated by a numerical model using the properties obtained experimentally. Effects of changes in material properties such as Young's modulus and loss factor due to the material degradation as well as statistical variations are predicted for several door system configurations. As a new concept, the rattle and squeak index is proposed, which can be used to guide the design.
Technical Paper

Tuning Axle Whine Characteristics with Emphasis on Gear Dynamics and Psychoacoustics

2015-06-15
2015-01-2181
A combined lumped parameter, finite element (FE) and boundary element (BE) model is developed to predict the whine noise from rear axle. The hypoid geared rotor system, including the gear pair, shafts, bearings, engine and load, is represented by a lumped parameter model, in which the dynamic coupling between the engaging gear pair is represented by a gear mesh model condensed from the loaded tooth contact analysis results. The lumped parameter model gives the dynamic bearing forces, and the noise radiated by the gearbox housing vibration due to the dynamic bearing force excitations is calculated using a coupled FE-BE approach. Based on the predicted noise, a new procedure is proposed to tune basic rear axle design parameters for better sound quality purpose. To illustrate the salient features of the proposed method, the whine noise from an example rear axle is predicted and tuned.
Technical Paper

Turning Standard Line (TSL) Based Path Planning Algorithm for Narrow Parking Lots

2015-04-14
2015-01-0298
Parking path planning is an essential technology for intelligent vehicles. Under a confined area, a parking path has to guide a vehicle into a parking space without collision. To realize this technology, circle-based planning algorithms have been studied. The main components of these algorithms are circles and straight lines; subsequently, the parking path of the algorithm is designed by the combination of these geometric lines. However, the circle-based algorithm was developed in an open space within an unlimited parking lot width, so a feasible path cannot always be guaranteed in a narrow parking lot. Therefore, we present a parking planning algorithm based on Turning Standard Line (TSL) that is a straight line segment. The algorithm uses the TSL lines to guide sequential quadratic Béizer curves. A set of these curves from parking start to goal position creates a continuous parking path.
Technical Paper

Learning of Intelligent Controllers for Autonomous Unmanned Combat Aerial Vehicles by Genetic Cascading Fuzzy Methods

2014-09-16
2014-01-2174
Looking forward to an autonomous Unmanned Combat Aerial Vehicle (UCAV) for future applications, it becomes apparent that on-board intelligent controllers will be necessary for these advanced systems. LETHA (Learning Enhanced Tactical Handling Algorithm) was created to develop intelligent managers for these advanced unmanned craft through the novel means of a genetic cascading fuzzy system. In this approach, a genetic algorithm creates rule bases and optimizes membership functions for multiple fuzzy logic systems, whose inputs and outputs feed into one another alongside crisp data. A simulation space referred to as HADES (Hoplological Autonomous Defend and Engage Simulation) was created in which LETHA can train the UCAVs intelligent controllers.
Journal Article

Multi-Point Mesh Modeling and Nonlinear Multi-Body Dynamics of Hypoid Geared System

2013-05-13
2013-01-1895
A multi-point hypoid gear mesh model based on 3-dimensional loaded tooth contact analysis is incorporated into a coupled multi-body dynamic and vibration hypoid gear model to predict more detailed dynamic behavior of each tooth pair. To validate the accuracy of the proposed model, the time-averaged mesh parameters are applied to linear time-invariant (LTI) analysis and the dynamic responses, such as dynamic mesh force, dynamic transmission error, are computed, which demonstrates good agreement with that predicted by single-point mesh model. Furthermore, a nonlinear time-varying (NLTV) dynamic analysis is performed considering the effect of backlash nonlinearity and time-varying mesh parameters, such as mesh stiffness, transmission error, mesh point and line-of-action. Simulation results show that the time history of the mesh parameters and dynamic mesh force for each pair of teeth within a full engagement cycle can be simulated.
Journal Article

Experimental Study on Enhanced FXLMS Algorithm for Active Impulsive Noise Control

2013-05-13
2013-01-1951
Active noise control (ANC) technique with the filtered-x least mean square (FXLMS) algorithm has proven its efficiency and drawn increasingly interests in vehicle noise control applications. However, many vehicle interior and/or exterior noises are exhibiting non-Gaussian type with impulsive characteristic, such as diesel knocking noise, injector ticking, impulsive crank-train noise, gear rattle, and road bumps, etc. Therefore, the conventional FXLMS algorithm that is based on the assumption of deterministic and/or Gaussian signal may not be appropriate for tackling this type of impulsive noise. In this paper, an ANC system configured with modified FXLMS (MFXLMS) algorithm by adding thresholds on reference and error signal paths is proposed for impulsive noise control. To demonstrate the effectiveness of the proposed algorithm, an experimental study is conducted in the laboratory.
Journal Article

Reduction of Brake Squeal Analyzed in Terms of Coupling Between In-Plane and Out-of-Plane Modes

2012-09-17
2012-01-1828
This paper examines the onset of brake noise and the mechanisms involved during the initial stages of noise occurrence. The emphasis is directed towards disc mode coupling and improvements are suggested to inhibit the coupling of the in-plane and out-of-plane modes with similar frequencies. To better understand the mechanisms, modal analysis of the system is carried out in a static condition but with varying pressure loads. In addition the operational deflection shape (ODS) was recorded under normal braking conditions using tri axial accelerometers attached on a disc. It was identified by a 3D scanning technique during squeal braking. Through a parametric study and using complex eigenvalue analysis the disc mode shapes were reproduced and correlated to the system results. The proposals to reduce mode coupling were successfully evaluated on a brake dynamometer and the results were confirmed with vehicle testing.
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