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Thermal propagation test of lithium-ion battery is an important method to verify the safety of battery system, and how to effectively trigger the thermal runaway of a cell and minimize the energy introduced into the system become the key of test method design. In this work, the influence of different heating area and different heating power on thermal runaway of prismatic cells and pouch cells is studied. The results show that when the heating area is fixed, the heating power increases, the heating time required to trigger the thermal runaway of the cells becomes shorter. The energy needed to be introduced becomes smaller, but there will be a minimum value of the introduced energy. On the other hand, the thermal runaway results of prismatic cells are more sensitive to the change of heating area, and the thermal runaway results of pouch cells are more sensitive to heating power.

With the increasing frequency of fire incidents of electric vehicles, the safety of power batteries has attracted more and more attention. At present, the research on the safety of power batteries is mainly focused on fresh batteries. As the state of health of batteries deepens, how the safety of the battery evolves is not clear enough so far. This paper analyzes the external short-circuit safety of a NCM/C rectangular battery under different state of charges. The results show that when the cycle number is less than 800, the maximum temperature of the battery during short-circuit is below 130 °C. The main failure mode of the battery is bulging in volume or opening of the explosion-proof valve and there is no obvious regularity between the failure mode with the cycle life. However, when the cycle number reaches 1000, the battery goes into thermal runaway during the safety test.