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Technical Paper

Analysis of CVT Element Vibration by In-Situ Measurement

2020-04-14
2020-01-0906
When the belt contacts a pulley in a pushing belt-type CVT, vibration is generated by frictional force due to rubbing between the individual elements that are components of the belt, which is said to increase wear and noise. The authors speculated that the source of that vibration is misalignment of the secondary pulley and primary pulley V-surfaces. To verify that phenomenon, a newly developed micro data logger was attached to an element of a mass-produced metal pushing V-belt CVT and the acceleration was measured at rotations equal to those at drive (1000 to 2500 r/m). In addition, the results of calculations using a behavior analysis model showed that changes in pulley misalignment influence element vibration, and that the magnitude of the vibration is correlated to the change in the metal pushing V-belt alignment immediately before the element contacts the pulley.
Technical Paper

Acceleration of Iterative Vibration Analysis for Form Changes in Large Degrees-of-Freedom Engine Model

2018-04-03
2018-01-1290
Operational analysis of automotive engines using flexible multi-body dynamics is increasingly important from the viewpoint of multi-objective optimization as it can predict not only vibration, but also stress and friction at the same time. Still, the finite element (FE) models used in this analysis have large degrees-of-freedom, so iterative calculation takes a lot of time when there is form change. This research therefore describes a technique that applies a modal differential substructure method (a technique that reduces the degrees of freedom in a FE model) that can simulate form changes in FE models by changing modal mass and modal stiffness in reduced models. By using this method, non-parametric form change in FE model can be parametrically simulated, so it is possible to speed up repeated vibration calculations. In the proposed method, FE model is finely divided for each form change design area, and a reduced model of that divided structure is created.
Technical Paper

Development of High-Power-Density DC-DC Converter Using Coupled Inductors for Clarity Plug-In Hybrid

2018-04-03
2018-01-0458
Honda has developed an electric powertrain for a 2017 plug-in hybrid vehicle using its second-generation SPORT HYBRID i-MMD powertrain system as a base. The application of the newly developed powertrain system realizes a long all-electric range (AER), allowing operation as an EV for almost all everyday driving scenarios, with dynamic performance making it possible for the vehicle to operate as an EV across the entire speed range, up to a maximum speed of 100 mph. The amount of assist provided by power from the batteries during acceleration has been increased, helping to downsize the engine while also balancing powerful acceleration with quietness achieved by controlling racing of the engine. In order to realize this EV performance with the second-generation SPORT HYBRID i-MMD system as the base, it was necessary to increase the power output of the DC-DC converter, taking restrictions on space into consideration.
Journal Article

ERRATUM: Study of Reproducibility of Pedal Tracking and Detection Response Task to Assess Driver Distraction

2015-04-14
2015-01-1388.01
1. On page 111, the authors have described a method to assess driver distraction. In this method, participants maintained a white square size on a forward display by using a game gas pedal of like in car-following situation. The size of the white square is determined by calculating the distance to a virtual lead vehicle. The formulas to correct are used to explain variation of acceleration of the virtual lead vehicle. The authors inadvertently incorporated old formulas they had used previously. In the experiments discussed in the article, the corrected formulas were used. Therefore, there is no change in the results. The following from the article:
Technical Paper

Conceptual Simulation for Plug-In HEV at Early Stage of Development

2015-04-14
2015-01-0980
This study aims to build a conceptual simulation used at the early stage of PHEV development. This simulation enables to design vehicle concept and fundamental architecture with regard to fuel economy, vehicle acceleration and electric range. The model based on forward-looking method comprises of plant-model and controller-model which are made by one-dimensional simulation tool “GT-SUITE” and Matlab/SIMULINK respectively. In order to automatically couple between them and to implement iterative calculations of SOC (State-of-Charge) convergence, optimization and automation tool “modeFRONTIER” was used. As a case study of this simulation, we adopted series-parallel type plug-in hybrid electric vehicle (PHEV) and demonstrated the results on fuel economy of a legislative driving cycle and 0-60mph vehicle acceleration. Moreover, procedures to identify component specifications meeting vehicle targets and requirements at the early stage of vehicle development were concretely described.
Technical Paper

Prediction Technology for Motorcycle Drivability Attributed to Drive Train Characteristics

2012-04-16
2012-01-0308
The feeling given through the vibration, which is transiently generated by the body when the throttle is beginning to be opened, is one of the important factors that affect the quality of drivability in motorcycles. This feeling is usually evaluated by subjective ratings on actual motorcycles carried out by expert riders and the specifications are decided based on those results. In this research, the subjective rating was expressed as a formula and the simulation technology of behavior prediction was constructed for the parts associated with the drive train as well as the motorcycle body. The responding time delay, the magnitude of overshoot and the vibration frequencies were extracted as highly correlated factors with the evaluation results of subjective ratings through the analysis on the characteristics of longitudinal acceleration responses of the body to the magnitude of throttle opening.
Journal Article

New Three-dimensional Piston Secondary Motion Analysis Method Coupling Structure Analysis and Multi Body Dynamics Analysis

2011-11-08
2011-32-0559
A new piston secondary motion analysis has been developed that accurately predicts piston strength and the slap noise that occurs when the engine is running. For this secondary motion analysis, flexible bodies are used for the models of the piston, cylinder and cylinder head. This makes it possible to quantify the deformations and secondary motion occurring in each area of the engine. The method is a coupled analysis of the structure analysis and the multi body dynamics analysis. The accuracy of the results obtained in the new analysis method was verified by comparing them to measurement data of piston skirt stress and piston secondary motion taken during firing. To measure piston skirt stress, a newly developed battery-powered telemetric measurement system was used. The calculation results were close to the measurement results both for stress and for secondary motion from low to high engine speed.
Technical Paper

A Study of Compatibility Test Procedure in Frontal Impact

2003-05-19
2003-06-0168
The purpose of this study is to examine compatibility test procedures proposed in the IHRA Vehicle Compatibility Working Group. Various crash tests were conducted with different vehicle weights and stiffness in our previous study, and each of the compatibility problems, namely mass; stiffness and geometric incompatibility were identified in these tests. In order to improve the compatibility, it is necessary to evaluate and control relevant vehicle characteristics of compatibility in test procedures. According to the IHRA study, relevant aspects for compatibility in frontal impact are: Good structural interaction; Frontal stiffness matching; Maintaining passenger compartment integrity; Control the deceleration time histories of impacting cars.
Technical Paper

Modification of Vehicle Handling Performance by Four-Wheel Steering System

1985-01-01
856039
At past ESV conferences, we have reported on a series of studies on how the driver's control performance is affected by vehicle steering response. These studies showed that a four-wheel steering system can reduce the delay in lateral acceleration response to steering action, which may result in better control performance of the driver. The present report examines the handling performance of an experimental vehicle fitted with a four-wheel steering system under a wider range of operating conditions. The studies were conducted using mathematical models and simulation of the driver-vehicle system, plus road tests. The findings indicate that the four-wheel steering system may provide better vehicle handling performance than a conventional two-wheel steering system. A vehicle incorporating this steering system may exhibit improved accident avoidance capabilities.
Technical Paper

A System for the Modal Analysis of Exhaust Emissions from Motorcycles

1981-02-01
810297
Devices for use in control of exhaust emissions have become indispensable to motorcycles. In order to evaluate quantitatively the effect of each device, the modal analysis system has to be required. The Modal Analysis System is one that classifies any driving schedule which is used for emissions measurement into four modes: idle, acceleration, cruise, and deceleration; then measures the emissions continuously using a mini-computer which accumulates the results of the analysis by mode. Instead of CO2 tracer method, we introduced the method of diluted exhaust gas measurement. In order for the system to produce reliable measurements, the accuracy of the total installation must be ensured. This paper describes the improvements of accuracy of analysers, technique on handling delay time and the verifications on the modal analysis system.
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