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When CNG, LPG, and other gas fuels were used for combustion in vehicles' engines, a large degree of valve seat wear was observed and it was difficult to provide the same wear resistance as for gasoline engines. Therefore, the mechanism of valve seat wear in gas fuel engines was analyzed and an alloy valve seat was developed. In addition to converting the matrix to an alloy, Co-Mo-Cr was used for the self-lubricating effect present in its hard particles. Also, in order to improve machinability, which is inversely related to wear resistance, a sintered alloy valve seat containing MnS was developed. As a result, wear resistance equal to that for gasoline engines was achieved.

Detergent additives in automotive gasoline fuel are mainly designed to reduce deposit formation on intake valves and fuel injectors, but it has been reported that some additives may contribute to CCD formation. Therefore, a standardized bench engine test method for CCDs needs to be developed in response to industry demands. Cooperative research between the Petroleum Association of Japan (PAJ) and the Japan Automobile Manufacturers Association, Inc. (JAMA), has led to the development of a 2.2L Honda engine dynamometer-based CCD test procedure to evaluate CCDs from fuel additives. Ten automobile manufacturers, nine petroleum companies and the Petroleum Energy Center joined the project, which underwent PAJ-JAMA round robin testing. This paper describes the CCD test development activities, which include the selection of an engine and the determination of the optimum test conditions and other test criteria.

An electrically heated catalyst (EHC) and an electric pump driven secondary air supply were employed to heat and energize the catalyst immediately after starting the engine. This measure made it possible for a high performance in-line four-cylinder engine with an exhaust system layout of 4-2-1 to meet the Ultra Low Emissions Vehicle (ULEV) category of the Californian Air Resource Board (CARB).

The purpose of this paper is to quantify the improvements possible for ULEV emissions by improved air-fuel ratio control during starting by modifying conventional fuel injection strategy with a first order wall-wetting-fuel model. Measurements of emissions during first 30 starting cycles of a ULEV engine, made with a fast response flame ionization detector (FID) and conventional fuel injection strategy, show that these account for 17% of the overall FTP-75 mode HC emissions. The wall-wetting-fuel model is a two coefficient model: α, the ratio of the injected fuel mass to the fuel mass inducted into the cylinder during a given cycle, and β, the ratio of the total fuel mass accumulated on the intake port wall to the mass inducted into the cylinder from the accumulated fuel at a given cycle.