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Technical Paper

Development of Noise Diagnosis and Prediction Technology for Column-Based Electric Power Steering Systems Using Vehicle Controller Area Network Data

2024-04-09
2024-01-2897
The steering system is a critical component for controlling a vehicle's direction. In the context of Advanced Driver Assistance Systems (ADAS) and autonomous vehicles, where drivers may not always be actively holding the steering wheel, early detection of precursor noise signals is essential to prevent serious accidents resulting from the loss of steering system functionality. It is therefore imperative to develop a device capable of early detection and notification of steering system malfunctions. Therefore, the current study aimed to quantify the noise levels generated within the Column-based Electric Power Steering (C-EPS) system of a D-segment sedan. To this end, we measured the uniaxial acceleration in nine noise-generating areas while simultaneously collecting data from three Controller Area Network (CAN) sources that are directly related to steering operation.
Technical Paper

Development and Simulation Validation of a Wheel/Tire Selective-Matching Algorithm Considering an Error Function of Wheel Runout Measuring Equipment

2024-04-09
2024-01-2651
In this study, a novel selective matching logic for a wheel/tire is proposed, to decrease the vehicle driving vibration caused by wheel/tire non-uniformity. The new logic was validated through matching simulation/in-line matching evaluation. A theoretical radial force variation model was established by considering the theoretical model of the existing references and the wheel/tire assembly mechanism. The model was validated with ZF’s high-speed uniformity equipment, which is standard in the tire industry. The validity of the new matching logic was verified through matching simulation and mass production in-line evaluation. In conclusion, the novel logic presented herein was demonstrated to effectively decrease the radial force variation caused by the wheel/tire.
Technical Paper

Reduced-Order modeling of Icing CFD data for Uncertainty Quantification of Icing Wind tunnel Experiments

2023-06-15
2023-01-1472
During icing wind tunnel experiments, the calibration process of the spray nozzle and aerothermal systems introduces experimental uncertainty that can potentially compromise the reliability of the test results. Therefore, performing sensitivity analysis (SA) or uncertainty quantification (UQ) studies is not only essential to determine the influence of uncertainties on the ice shape and aerodynamic performance but also crucial to identify the most significant icing parameter uncertainty. However, given the wide range of icing envelopes, it is not practical to conduct SA and UQ by experimental method because a lot of evaluations are required for SA and UQ study. In this study, we addressed these challenges by using a deep learning-based reduced-order modeling technique.
Technical Paper

Implementation of the DADI Method into the Droplet Equation for Efficient Aircraft Icing Simulation

2023-06-15
2023-01-1465
Diagonalized alternating-direction implicit (DADI) method is implemented in the Eulerian hyperbolic droplet solver, ICEPAC, for efficient high-order accurate analysis of aircraft icing. Detailed techniques for implementing the DADI method considering hyperbolicity characteristics are discussed. For the Eulerian droplet equation system to be strictly hyperbolic, additional source terms regarding artificial droplet pressure are included. Validations of the present implicit solver are conducted using two- and three-dimensional steady benchmark tests: NACA0012 airfoil, NACA23012 airfoil, and a swept wing. Also, the oscillating airfoil SC2110 case was analyzed to verify the robustness and efficiency of the proposed solver. In addition, the computational cost of the current implicit solver is considerably lower than that of the explicit multi-stage solver.
Technical Paper

A Study on Estimation Tool of Occupant Injury Risk for Deriving Integrated Safety Scenarios

2023-04-11
2023-01-0652
‘Active safety systems’ are actively being developed to prevent collisions. The integration of ‘active safety systems’ and traditional ‘passive safety systems’ such as seatbelt and airbags is an important issue. The ‘Integrated safety’ performance is that comprehensively controls the performance of ‘active’ and ‘passive’ safety systems to reduce occupant injuries. To develop ‘integrated safety’ performance, it is important to develop crash scenarios for autonomous vehicles. This study is about the development of ‘Estimation Tool of Occupant Injury Risk’ for deriving risk integrated safety scenarios focused on occupant injury. The results of random traffic simulation using ‘Virtual Prototype’ were used to select parameters, and ‘MADYMO Equivalent Simplified Vehicle Crash Analysis Model’ was used to derive F-D characteristics for each vehicle collision condition.
Technical Paper

A Study on the Improvement of Driver's Inconvenience to Ensure Driving Stability in Bad Weather Conditions

2023-04-11
2023-01-0651
Bad weather conditions such as torrential rain, heavy snow, and thick fog frequently occur worldwide. Vehicle accidents in such bad weather conditions account for a significant portion of all vehicle accidents, and the level of damage is relatively severe compared to other accidents that occur in clear weather. This paper analyzes the driver's driving stability in bad weather conditions, which has such a significant meaning, in various ways through experiments on the inconvenience experienced by the driver. In this study, three levels of bad weather conditions were implemented in a driving simulator environment to evaluate driver inconvenience for six activities. Through driving experiment, quantitative bio-signals and vehicle signals were analyzed in each weather condition. The SD survey was used to assess the driver's inconvenience level for activities performed while driving and analyze the ranking of inconvenience.
Technical Paper

Stability Monitoring Algorithm with a Combined Slip Tire Model for Maximized Cornering Speed of High-Speed Autonomous Driving

2023-04-11
2023-01-0684
This paper presents a stability monitoring algorithm with a combined slip tire model for maximized cornering speed of high-speed autonomous driving. It is crucial to utilize the maximum tire force with maintaining a grip driving condition in cornering situations. The model-free cruise controller has been designed to track the desired acceleration. The lateral motion has been regulated by the sliding mode controller formulated with the center of percussion. The controllers are suitable for minimizing the behavior errors. However, the high-level algorithm is necessary to check whether the intended motion is inside of the limit boundaries. In extreme diving conditions, the maximum tire force is limited by physical constraints. A combined slip tire model has been applied to monitor vehicle stability. In previous studies, vehicle stability was evaluated only by vehicle acceleration.
Technical Paper

Prediction and Optimization of Blocked Force Changes of a Suspension System Using Bush Stiffness Injection Method

2022-06-15
2022-01-0956
Automotive OEMs have introduced a new development paradigm, modular architecture development, to improve diversity quality and production efficiency. It needs solid fundamentals of system-based performance evaluation and development for each system level and single component level. When it comes to NVH development, it is challenging to realize the modular concept because noise and vibration should be transferred through various transfer path consisting of many parts and systems, which interact with each other. It is challenging for a single system of interest to be evaluated independently of the adjacent parts and environments. In this study, a new system-based development process for a vehicle suspension was investigated by applying blocked force theory and FRF-based dynamic substructuring. The objective is to determine the better dynamic stiffness distribution of many bushes installed in a suspension system in the frequency range corresponding to road noise.
Technical Paper

Development of a Prediction Model for Tire Tread Pattern Noise Based on Convolutional Neural Network with RMSProp Algorithm

2022-03-29
2022-01-0884
Tire tread pattern noise is a major source of road noise generated by motor vehicles. Recently, noise control technology has been developing, and low-noise motor vehicles, such as electric vehicles and hybrid vehicles, have been commercialized. The importance of low-noise tires has increased since regulations R117 for tire noise and R51.03 for motor vehicle noise have been strengthened. To evaluate the tire noise in the development stage of motor vehicles, finished products of tires are required; hence, financial and time costs should be invested. Therefore, it is highly useful to predict tire noise levels in the early stages. Recently, a technology to predict the tire pattern noise using a supervised training method of artificial neural network (ANN) has been developed. The tire tread depth is estimated using the shading of the full image of the actual tire, and the leading edge of the contact patch is calculated using tire contact patch images.
Technical Paper

Development of the Frontal Crash Performance of Vehicle by Simplified Crash Model

2022-03-29
2022-01-0871
This study presents a design methodology to predict the crash behavior of mid-size sedan with a simplified crash model. Without detailed conventional finite element, the simplified crash model can be adopted in the early stage of the vehicle design. Designing vehicle structure to satisfy crash performance target is highly complex problem in the early design stage, because of the nonlinear mechanical behavior, high number of degrees-of-freedom, lack of information and boundary conditions changing over the following development process. In this study, the front structure of the vehicle is divided into load-carrying members and the rigid element through the analysis of load-carrying mechanism, and its physical property (force-displacement relation) is parameterized as the property of the non-linear discrete beam element of the LS-DYNA. The effectiveness of the proposed research is shown by the example of the mid-size sedan.
Technical Paper

Development of a Built-In Type Dashboard Camera with Reliability and Usability

2022-03-29
2022-01-0111
Dashcam, which is considered essential parts of vehicles in Korea, are installed in most vehicles for proofs of accidents or threatened driving of other vehicles, and insurance premiums. Also global market is growing continuously. Aftermarket dashcams have been developed with many improvements such as higher resolution camera and a LCD, however still have technical limitations in usability and durability. The First limitation is that the dashcam which mounted on windshield can be separated and injure at an accident due to a collision impact, and the device obstructs the driver's vision. In addition, the connection of the power supply may cause a vehicle damages such as a fire due to a worker's mistake or a product defect. Secondly, in order to replay the recorded video, it is not easy to remove the SD card and check it on the computer. Moreover, since the LCD is so small, it is difficult to search and replay the wanted video from the list in many files.
Technical Paper

A Research on Autonomous Vehicle Control in Track Beyond Its Limits of Handling

2021-04-06
2021-01-0977
This paper presents the research related to the self-driving system that has been actively carried out recently. Previous studies have been limited to ensure the path following performance in linear and steady state-alike handling region with small lateral acceleration. However, in the high speed driving, the vehicle cornering response is extended to nonlinear region where tire grips are saturated. This requires a technology to create the driving path for minimum time maneuvering while grasping the tire grip limits of the vehicle in real time. The entire controller consists of three stages-hierarchy: The target motion is determined in the supervisor phase, and the target force to follow the target behavior is calculated in the upper stage controller. Finally, the lower stage controller calculates the actuator phase control input corresponding to the target force.
Journal Article

Reinforcement of Low-Frequency Sound by Using a Panel Speaker Attached to the Roof Panel of a Passenger Car

2020-09-30
2020-01-1570
The woofer in a car should be large to cover the low frequencies, so it is heavy and needs an ample space to be installed in a passenger car. The geometry of the woofer should conform to the limited available space and layout in general. In many cases, the passengers feel that the low-frequency contents are not satisfactory although the speaker specification covers the low frequencies. In this work, a thin panel is installed between the roof liner and the roof panel, and it is used as the woofer. The vibration field is controlled by many small actuators to create the speaker and baffle zones to avoid the sound distortion due to the modal interaction. The generation of speaker and baffle zones follows the inverse vibro-acoustic rendering technique. In the actual implementation, a thin acrylic plate of 0.53x0.2 m2 is used as the radiator panel, and the control actuator array is composed of 16 moving-coil actuators.
Technical Paper

Estimation of Side Slip Angle Interacting Multiple Bicycle Models Approach for Vehicle Stability Control

2019-04-02
2019-01-0445
This paper presents an Interacting Multiple Model (IMM) based side slip angle estimation method to estimate side slip angle under various road conditions for vehicle stability control. Knowledge of the side slip angle is essential enhancing vehicle handling and stability. For the estimation of the side slip angles in previous researches, prior knowledge of tire parameters and road conditions have been employed, and sometimes additional sensors have been needed. These prior knowledge and additional sensors, however, necessitates many efforts and make an application of the estimation algorithm difficult. In this paper, side slip angle has been estimated using on-board vehicle sensors such as yaw rate and lateral acceleration sensors. The proposed estimation algorithm integrates the estimates from multiple Kalman filters based on the multiple models with different parameter set.
Technical Paper

Rear-Wheel Steering Control for Enhanced Maneuverability of Vehicles

2019-04-02
2019-01-1238
This paper proposes a rear-wheel steering control method that can modify and improve the vehicle lateral response without tire model and parameter. The proposed control algorithm is a combination of steady-state and transient control. The steady state control input is designed to modify steady-state yaw rate response of the vehicle, i.e. understeer gradient of the vehicle. The transient control input is a feedback control to improve the transient response when the vehicle lateral behavior builds up. The control algorithm has been investigated via computer simulations. Compared to classical control methods, the proposed algorithm shows good vehicle lateral response such as small overshoot and fast response. Specifically, the proposed algorithm can alleviate stair-shaped response of the lateral acceleration.
Technical Paper

The Effects of Suspension Component Stiffness on the Road Noise: A Sensitivity Study and Optimization

2018-06-13
2018-01-1510
This paper investigates the sensitivity of stiffness of front and rear suspension systems on the structure-borne road noise inside a vehicle cabin. A flexible multi-body dynamics based approach is used to simulate the structural dynamics of suspension systems including rubber bushings, suspension arms, a subframe and a twist beam. This approach can accurately predict the force transfer to the trimmed body at each suspension mounting point up to a frequency range of 0 to 300 Hz, which is validated against a force measurement test using a suspension test rig. Predicted forces at each mounting point are converted to road noise inside the cabin by multiplying it with experimentally obtained noise transfer functions. All of the suspension components are modeled as flexible bodies using Craig-Bampton component mode synthesis method.
Technical Paper

Development of Wireless Message for Vehicle-to-Infrastructure Safety Applications

2018-04-03
2018-01-0027
This paper summarizes the development of a wireless message from infrastructure-to-vehicle (I2V) for safety applications based on Dedicated Short-Range Communications (DSRC) under a cooperative agreement between the Crash Avoidance Metrics Partners LLC (CAMP) and the Federal Highway Administration (FHWA). During the development of the Curve Speed Warning (CSW) and Reduced Speed Zone Warning with Lane Closure (RSZW/LC) safety applications [1], the Basic Information Message (BIM) was developed to wirelessly transmit infrastructure-centric information. The Traveler Information Message (TIM) structure, as described in the SAE J2735, provides a mechanism for the infrastructure to issue and display in-vehicle signage of various types of advisory and road sign information. This approach, though effective in communicating traffic advisories, is limited by the type of information that can be broadcast from infrastructures.
Technical Paper

Validating Prototype Connected Vehicle-to-Infrastructure Safety Applications in Real- World Settings

2018-04-03
2018-01-0025
This paper summarizes the validation of prototype vehicle-to-infrastructure (V2I) safety applications based on Dedicated Short Range Communications (DSRC) in the United States under a cooperative agreement between the Crash Avoidance Metrics Partners LLC (CAMP) and the Federal Highway Administration (FHWA). After consideration of a number of V2I safety applications, Red Light Violation Warning (RLVW), Curve Speed Warning (CSW) and Reduced Speed Zone Warning with Lane Closure Warning (RSZW/LC) were developed, validated and demonstrated using seven different vehicles (six passenger vehicles and one Class 8 truck) leveraging DSRC-based messages from a Road Side Unit (RSU). The developed V2I safety applications were validated for more than 20 distinct scenarios and over 100 test runs using both light- and heavy-duty vehicles over a period of seven months. Subsequently, additional on-road testing of CSW on public roads and RSZW/LC in live work zones were conducted in Southeast Michigan.
Technical Paper

Development of Crash Performance of the Front Bumper System by Adopting Target Cascading Scheme

2018-04-03
2018-01-1054
A practical application of the Target Cascading scheme for the development of the front bumper system of a passenger car is investigated in this paper. The Target cascading in the crash performance of vehicle developments requires a systematic approach, propagating from the desired vehicle-level performance target to appropriate specifications in a system- and/or component-level. To define the values of design specification in the front bumper system, three physical variables are derived by analyzing the vehicle-level performance of the frontal impact under the high-speed (56kph NCAP frontal impact) and the low-speed (15kph RCAR structural test) crash conditions. To ensure the sequential deformation in the high-speed frontal impact and to minimize the damage of the structural member in the low-speed crash, the maximum collapse load of a crash box should be smaller than the collapse load of a front side member.
Technical Paper

Evaluation of Biofidelity of the Human Body Model Morphed to Female with Abdominal Obesity in Frontal Crashes

2017-03-28
2017-01-1429
This paper aims to evaluate the biofidelity of a human body FE model with abdominal obesity in terms of submarining behavior prediction, during a frontal crash event. In our previous study, a subject-specific FE model scaled from the 50th percentile Global Human Body Model Consortium (GHBMC) human model to the average physique of three female post mortem human subjects (PMHSs) with abdominal obesity was developed and tested its biofidelity under lap belt loading conditions ([1]). In this study frontal crash sled simulations of the scaled human model have been performed, and the biofidelity of the model has been evaluated. Crash conditions were given from the previous study ([2]), and included five low-speed and three high-speed sled tests with and without anti-submarining device.
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