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Technical Paper

Modeling of Soot Deposition and Active Regeneration in Wall-flow DPF and Experimental Validation

2020-09-15
2020-01-2180
Growing concerns about the emissions of internal combustion engines have forced the adoption of aftertreatment devices to reduce the adverse impact of diesel engines on health and environment. Diesel particulate filters are considered as an effective means to reduce the particle emissions and comply with the regulations. Research activity in this field focuses on filter configuration, materials and aging, on understanding the variation of soot layer properties during time, on defining of the optimal strategy of DPF management for on-board control applications. A model was implemented in order to simulate the filtration and regeneration processes of a wall-flow particulate filter, taking into account the emission characteristic of the engine, whose architecture and operating conditions deeply affect the size distribution of soot particles.
Technical Paper

Knock Onset Detection Methods Evaluation by In-Cylinder Direct Observation

2019-10-07
2019-24-0233
Improvement of performance and emission of future internal combustion engine for passenger cars is mandatory during the transition period toward their substitution with electric propulsion systems. In middle time, direct injection spark ignition (DISI) engines could offer a good compromise between fuel economy and exhaust emissions. However, abnormal combustion and particularly knock and super-knock are some of the most important obstacles to the improvement of SI engines efficiency. Although knock has been studied for many years and its basic characteristics are clear, phenomena involved in its occurrence are very complex and are still worth of investigation. In particular, the definition of an absolute knock intensity and the precise determination of the knock onset are arduous and many indexes and methodologies has been proposed. In this work, most used methods for knock onset detection from in- cylinder pressure signal have been considered.
Technical Paper

Temperature Measurements of the Piston Optical Window in a Research Compression Ignition Engine to Set-Up a 1d Model of Heat Transfer in Transient Conditions

2019-09-09
2019-24-0182
The analysis of heat losses in internal combustion engines (ICEs) is fundamental to evaluate and to improve engine efficiency. Detailed and reliable heat transfer models are required for more complex 1d-3d combustion models. At the same time, the thermal status of engine components, like pistons, is needed for an efficient design. Measurements of piston temperature during ICEs operation represent an important and challenging result to get for the aforementioned purposes. In the present work, temperature measurements collected at different engine speeds and loads, both in motored and fired modes, have been performed and used to set-up a theoretical correlation and 1d model of heat transfer through the optical window of the piston. The in-cylinder gas and external ambient temperature, together with the thermodynamic and material properties are given. The model has been first calibrated in some selected operating conditions and then validated in the remaining.
Technical Paper

Assessment of the New Features of a Prototype High-Pressure “Hollow Cone Spray” Diesel Injector by Means of Engine Performance Characterization and Spray Visualization

2018-09-10
2018-01-1697
The application of more efficient compression ignition combustion concepts requires advancement in terms of fuel injection technologies. The injector nozzle is the most critical component of the whole injection system for its impact on the combustion process. It is characterized by the number of holes, diameter, internal shape, and opening angle. The reduction of the nozzle hole diameter seems the simplest way to promote the atomization process but the number of holes must be increased to keep constant the injected fuel mass. This logic has been applied to the development of a new generation of injectors. First, the tendency to increase the nozzle number and to reduce the diameter has led to the replacement of the nozzle with a circular plate. The vertical movement of the needle generates an annulus area for the fuel delivery on 360 degrees, so controlling the atomization as a function of the vertical plate position.
Technical Paper

Temperature Measurements of the Piston Optical Window in a Research Compression Ignition Engine via Thermography and Templugs

2018-04-03
2018-01-0083
Internal combustion engines are characterized by high pressure and thermal loads on pistons and in cylinders. The heat generated by the combustion process is dissipated by means of water and oil cooling systems. For the best design and optimization of the engine components it is necessary to know the components temperature in order to estimate the thermal flows. The purpose of this work is to measure the piston sapphire window temperature in a research optically accessible engine by combining two different techniques: measurements with templugs and with thermography. The method is very simple and can provide a reliable value of temperature within a small interval. It fits well for applications inside the engine because of its low technical level requirements. It consists of application of temperature sensitive stickers on the target component that makes it a very robust method, not affected by piston movement.
Technical Paper

CFD Analysis of the Combustion Process in Dual-Fuel Diesel Engine

2018-04-03
2018-01-0257
Dual-fuel technology has the potential to offer significant improvements in the emissions of carbon dioxide from light-duty compression ignition engines. The dual-fuel (diesel/natural gas) concept represents a possible solution to reduce emissions from diesel engines by using natural gas (methane) as an alternative fuel. Methane was injected in the intake manifold while the diesel oil was injected directly into the engine. The present work describes the results of a numerical study on combustion process of a common rail diesel engine supplied with natural gas and diesel oil. In particular, the aim is to study the effect of increasing methane concentration at constant injected diesel amount on both pollutant emissions and combustion evolution. The study of dual-fuel engines that is carried out in this paper aims at the evaluation of the CFD potential, by a 3-dimensional code, to predict the main features of this technology.
Journal Article

Characterization of Knock Tendency and Onset in a GDI Engine by Means of Conventional Measurements and a Non-Conventional Flame Dynamics Optical Analysis

2017-09-04
2017-24-0099
Gasoline direct injection (GDI) allows knock tendency reduction in spark-ignition engines mainly due to the cooling effect of the in-cylinder fuel evaporation. However, the charge formation and thus the injection timing and strategies deeply affect the flame propagation and consequently the knock occurrence probability and intensity. In particular, split injection allows a reduction of knock intensity by inducing different AFR gradient and turbulent energy distribution. Present work investigates the tendency to knock of a GDI engine at 1500 rpm full load under different injection strategies, single and double injections, obtained delivering the same amount of gasoline in two equal parts, the first during intake, the second during compression stroke. In these conditions, conventional and non-conventional measurements are performed on a 4-stroke, 4-cylinder, turbocharged GDI engine endowed of optical accesses to the combustion chamber.
Technical Paper

Analysis of a Prototype High-Pressure “Hollow Cone Spray” Diesel Injector Performance in Optical and Metal Research Engines

2017-09-04
2017-24-0073
Technologies for direct injection of fuel in compression ignition engines are in continuous development. One of the most investigated components of this system is the injector; in particular, main attention is given to the nozzle characteristics as hole diameter, number, internal shape, and opening angle. The reduction of nozzle hole diameter seems the simplest way to increase the average fuel velocity and to promote the atomization process. On the other hand, the number of holes must increase to keep the desired mass flow rate. On this basis, a new logic has been applied for the development of the next generation of injectors. The tendency to increase the nozzle number and to reduce the diameter has led to the replacement of the nozzle with a circular plate that moves vertically. The plate motion allows to obtain an annulus area for the delivery of the fuel on 360 degrees; while the plate lift permits to vary the atomization level of the spray.
Journal Article

Real Time Prediction of Particle Sizing at the Exhaust of a Diesel Engine by Using a Neural Network Model

2017-09-04
2017-24-0051
In order to meet the increasingly strict emission regulations, several solutions for NOx and PM emissions reduction have been studied. Exhaust gas recirculation (EGR) technology has become one of the more used methods to accomplish the NOx emissions reduction. However, actual control strategies do not consider, in the definition of optimal EGR, its effect on particle size and density. These latter have a great importance both for the optimal functioning of after-treatment systems, but also for the adverse effects that small particles have on human health. Epidemiological studies, in fact, highlighted that the toxicity of particulate particles increases as the particle size decreases. The aim of this paper is to present a Neural Network model able to provide real time information about the characteristics of exhaust particles emitted by a Diesel engine.
Technical Paper

An Experimental and Numerical Investigation of GDI Spray Impact over Walls at Different Temperatures

2016-04-05
2016-01-0853
Internal combustion engines performance greatly depends on the air-fuel mixture formation and combustion processes. In gasoline direct injection (GDI) engines, in particular, the impact of the liquid spray on the piston or cylinder walls is a key factor, especially if mixture formation occurs under the so-called wall-guided mode. Impact causes droplets rebound and/or deposition of a liquid film (wallfilm). After being rebounded, droplets undergo what is called secondary atomization. The wallfilm may remain of no negligible size, so that fuel vapor rich zones form around it leading to so-called pool-flames (flames placed in the piston pit), hence to unburned hydrocarbons (HC) and particulate matter (PM) formation. A basic study of the spray-wall interaction is here performed by directing a multi-hole GDI spray against a real shape engine piston, possibly heated, under standard air conditions.
Technical Paper

Performance, Gaseous and Particle Emissions of a Small Compression Ignition Engine Operating in Diesel/Methane Dual Fuel Mode

2016-04-05
2016-01-0771
This paper deals with the combustion behavior and exhaust emissions of a small compression ignition engine modified to operate in diesel/methane dual fuel mode. The engine is a three-cylinder, 1028 cm3 of displacement, equipped with a common rail injection system. The engine is provided with the production diesel oxidation catalyst. Intake manifold was modified in order to set up a gas injector managed by an external control unit. Experiments were carried out at different engine speeds and loads. For each engine operating condition, the majority of the total load was supplied by methane while a small percentage of the load was realized using diesel fuel; the latter was necessary to ignite the premixed charge of gaseous fuel. Thermodynamical analysis of the combustion phase was performed by in-cylinder pressure signal. Gas emissions and particulate matter were measured at the exhaust by commercial instruments.
Technical Paper

Characterization of Combustion and Emissions of a Propane-Diesel Blend in a Research Diesel Engine

2016-04-05
2016-01-0810
The interest of the vehicle producers in fulfillment emission legislations without adopting after treatment systems is driving to the use of non-conventional energy sources for modern engines. A previous test campaign dealing with the use of blends of diesel and propane in a CI engine has pointed out the potential of this non-conventional fuel for diesel engines. The soft adaptation of the common rail injection system and the potential benefits, in terms of engine performances and pollutant emissions, encourage the use of propane-diesel blends if an optimization of the injection strategies is performed. In this work, the performances of a propane-diesel mixture in a research diesel engine have been investigated. The injection strategies of Euro 5 calibration have been used as reference for the development of optimized strategies. The aim of the optimization process was to ensure the same engine power output and reduce the pollutant emissions.
Journal Article

Spray and Soot Formation Analysis by Means of a Quasi-Dimensional Multizone Model in a Single Cylinder Diesel Engine under Euro 4 Operating Conditions

2015-09-06
2015-24-2416
An investigation has been carried out on the spray penetration and soot formation processes in a research diesel engine by means of a quasi-dimensional multizone combustion model. The model integrates a predictive non stationary 1D spray model developed by the Sandia National Laboratory, with a diagnostic multizone thermodynamic model, and is capable of predicting the spray formation, combustion and soot formation processes in the combustion chamber. The multizone model was used to analyze three operating conditions, i.e., a zero load point (BMEP = 0 bar at 1000 rpm), a medium load point (BMEP = 5 bar at 2000 rpm) and a medium-high load point (BMEP = 10 bar at 2000 rpm). These conditions were experimentally tested in an optical single cylinder engine with the combustion system configuration of a 2.0L Euro4 GM diesel engine for passenger car applications.
Technical Paper

Split Injection in a GDI Engine Under Knock Conditions: An Experimental and Numerical Investigation

2015-09-06
2015-24-2432
Present work investigates both experimentally and numerically the benefits deriving from the use of split injections in increasing the engine power output and reducing the tendency to knock of a gasoline direct injection (GDI) engine. The here considered system is characterized by an optical access to the combustion chamber. Imaging in the UV-visible range is carried out by means of a high spatial and temporal resolution camera through an endoscopic system and a transparent window placed in the piston head. This last is modified to allow the view of the whole combustion chamber almost until the cylinder walls, to include the so-called eng-gas zones of the mixture, where undesired self-ignition may occur under some circumstances. Optical data are correlated to in-cylinder pressure oscillations on a cycle resolved basis.
Technical Paper

Investigation of the Injection Process in a Research CR Diesel Engine using Different Blends of Propane-Diesel Fuel

2015-09-06
2015-24-2477
Blends of propane-diesel fuel can be used in direct injection diesel engines to improve the air-fuel mixing and the premixed combustion phase, and to reduce pollutant emissions. The potential benefits of usinf propane in diesel engines are both environmental and economic; furthermore, its use does not require changes to the compression ratio of conventional diesel engines. The present paper describes an experimental investigation of the injection process for different liquid preformed blends of propane-diesel fuel in an optically accessible Common Rail diesel engine. Slight modifications of the injection system were required in order to operate with a blend of propane-diesel fuel. Pure diesel fuel and two propane-diesel mixtures at different mass ratios were tested (20% and 40% in mass of propane named P20 and P40). First, injection in air at ambient temperature and atmospheric pressure were performed to verify the functionality of the modified Common Rail injection system.
Technical Paper

Characterization of Combustion and Emissions in Light-Duty Diesel Engines Using High-Glycerol-Ethers/Diesel Blends

2015-09-06
2015-24-2445
In this paper, a detailed analysis of combustion and emissions is carried out on both metal and optical light duty diesel engines equipped with up-to-date combustion architecture. Both engines were fed with glycerol ethers mixture (GEM) in blend (10% and 20% v/v) within a commercial diesel fuel. The engines ran in significant operating points in the NEDC (New European Driving Cycle) emission homologation area. The results of the experimental campaign on the metal engine show comparable performances between the diesel/GEM blends and the diesel fuel and demonstrate benefits mainly in terms of soot production. The exhaust particles diameters of diesel/GEM blends shift toward smaller dimensions and the total number decreases. Moreover, at lower load conditions, the outputs show a worsening of the unburnt mainly ascribable to the fuel characteristics.
Journal Article

Using 2d Infrared Imaging for the Analysis of Non-Conventional Fuels Combustion in a Diesel Engine

2015-04-14
2015-01-1646
The common realization of the necessity to reduce the use of mineral sources is promoting the use of alternative fuels. Big efforts are being made to replace petroleum derivatives in the internal combustion engines (ICEs). For this purpose it is mandatory to evaluate the behavior of non-conventional fuels in the ICEs. The optical diagnostics have proven to be a powerful tool to analyze the processes that take place inside the engine. In particular, 2d imaging in the infrared range can reveal new details about the effect of the fuel properties since this technique is still not very common. In this work, a comparison between commercial diesel fuel and two non-conventional fuels has been made in an optically accessible diesel engine. The non-conventional fuels are: the first generation biofuel Rapeseed Methyl Ester (RME) and an experimental blend of diesel and a fuel with high glycerol content (HG).
Journal Article

Experimental and Numerical Investigation in a Turbocharged GDI Engine Under Knock Condition by Means of Conventional and Non-Conventional Methods

2015-04-14
2015-01-0397
The present paper deals with a comprehensive analysis of the knocking phenomenon through experiments and numerical simulations. Conventional and non-conventional measurements are performed on a 4-stroke, 4-cylinder, turbocharged GDI engine. The engine exhibits optical accesses to the combustion chamber. Imaging in the UV-visible range is carried out by means of a high spatial and temporal resolution camera through an endoscopic system and a transparent window in the piston head. This last is modified to allow the view of the whole combustion chamber almost until the cylinder walls, to include the so-called eng-gas zones. Optical data are correlated to in-cylinder pressure-based indicated analyses in a cycle resolved approach.
Technical Paper

Engine Performance and Emissions of a Small Diesel Engine Fueled with Various Diesel/RME Blends

2014-11-11
2014-32-0135
The present paper describes the results of an experimental activity performed on a small diesel engine for quadricycles, a category of vehicles that is spreading in Europe and is recently spreading over Indian countries. The engine is a prototype three-cylinder with 1000 cc of displacement and it is equipped with a direct common-rail injection system that reaches a maximum pressure of 1400 bar. The engine was designed to comply with Euro 4 emission standard that is a future regulation for quadricycles. It is worth underlining that the engine can meet emission limits just with EGR system and a DOC, without DPF. Various diesel/RME blends were tested; pure diesel and biodiesel fuels were also used. The investigation was carried out at the engine speeds of 1400, 2000 and 3400 rpm and full load. Combustion characteristics of both blended and pure RME were analyzed by means of in-cylinder pressure and heat released histories.
Technical Paper

Endoscopic Investigation of Combustion Process in a Small Compression Ignition Engine Fuelled with Rapeseed Methyl Ester

2014-10-13
2014-01-2649
The aim of this study is to investigate the combustion process and pollutant formation in a small compression ignition engine. The engine is a prototype for quadricycles. It was designed to comply with Euro 4 emission standard that is a future regulation for this type of vehicles. Two optical accesses for endoscopes were realized in the first cylinder to investigate the combustion process. Two-color pyrometry method was applied to combustion images in order to detect the flame temperature and the soot concentration. The engine ran with a biodiesel, the rapeseed methyl ester, and a conventional diesel fuel. Operating conditions at the engine speed of 2000 rpm at full and medium load were tested. NOx emissions were measured at exhaust. A smoke meter was used to determine the particulate matter concentration. The sizing and the counting of the particles were performed by means of an engine exhaust particle sizer spectrometer.
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