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Technical Paper

A Deviation-Based Centroid Displacement Method for Combustion Parameters Acquisition

2024-04-09
2024-01-2839
The absence of combustion information continues to be one of the key obstacles to the intelligent development of engines. Currently, the cost of integrating cylinder pressure sensors remains too high, prompting attention to methods for extracting combustion information from existing sensing data. Mean-value combustion models for engines are unable to capture changes of combustion parameters. Furthermore, the methods of reconstructing combustion information using sensor signals mainly depend on the working state of the sensors, and the reliability of reconstructed values is directly influenced by sensor malfunctions. Due to the concentration of operating conditions of hybrid vehicles, the reliability of priori calibration map has increased. Therefore, a combustion information reconstruction method based on priori calibration information and the fused feature deviations of existing sensing signals is proposed and named the "Deviation-based Centroid Displacement Method" (DCDM).
Technical Paper

A Comparative Study of Knock Formation in Gasoline and Methanol Combustion Using a Multiple Spark Ignition Approach: An Optical Investigation

2024-04-09
2024-01-2105
Engine knock is a major challenge that limits the achievement of higher engine efficiency by increasing the compression ratio of the engine. To address this issue, using a higher octane number fuel can be a potential solution to reduce or eliminate the propensity for knock and so obtain better engine performance. Methanol, a promising alternative fuel, can be produced from conventional and non-conventional energy resources, which can help reduce pollutant emissions. Methanol has a higher octane number than typically gasolines, which makes it a viable option for reducing knock intensity. This study compared the combustion characteristics of gasoline and methanol fuels in an optical spark-ignition engine using multiple spark plugs. The experiment was carried out on a single-cylinder four-stroke optical engine. The researchers used a customized metal liner with four circumferential spark plugs to generate multiple flame kernels inside the combustion chamber.
Technical Paper

Research on Intelligent Shift Strategy for Heavy Vehicles Based on Predictive Information

2024-04-09
2024-01-2140
By installing an automated mechanical transmission (AMT) on heavy-duty vehicles and developing a reasonable shift strategy, it can reduce driver fatigue and eliminate technical differences among drivers, improving vehicle performance. However, after detaching from the experience of good drivers, the current shifting strategy is limited to the vehicle state at the current moment, and cannot make predictive judgment of the road environment ahead, and problems such as cyclic shifting will occur due to insufficient power when driving on the ramp. To improve the adaptability of heavy-duty truck shift strategy to dynamic driving environments, this paper first analyzes the shortcomings of existing traditional heavy-duty truck shift strategies on slopes, and develops a comprehensive performance shift strategy incorporating slope factors. Based on this, forward-looking information is introduced to propose a predictive intelligent shift strategy that balances power and economy.
Technical Paper

Cybersecurity in the Context of Fail-Operational Systems

2024-04-09
2024-01-2808
The development of highly automated driving functions (AD) recently rises the demand for so called Fail-Operational systems for native driving functions like steering and braking of vehicles. Fail-Operational systems shall guarantee the availability of driving functions even in presence of failures. This can also mean a degradation of system performance or limiting a system’s remaining operating period. In either case, the goal is independency from a human driver as a permanently situation-aware safety fallback solution to provide a certain level of autonomy. In parallel, the connectivity of modern vehicles is increasing rapidly and especially in vehicles with highly automated functions, there is a high demand for connected functions, Infotainment (web conference, Internet, Shopping) and Entertainment (Streaming, Gaming) to entertain the passengers, who should no longer occupied with driving tasks.
Technical Paper

Automotive EMC Analysis of Touch Sensing IC

2024-01-16
2024-26-0353
The technology in the automotive industry is evolving rapidly in recent times. Thus, with the development of new technologies, the challenges are also ever-increasing from an Electromagnetic Interference and Susceptibility (EMI/EMC) perspective. A lot of the latest technologies in Adaptive Driver Assistance Systems (ADAS), which include Rear Drive Assist, Blind Spot Detection (BSD), Lane Change Assist (LCA) to name a few, and other features like Anti-Braking System (ABS), Emergency Brake Assist (EBD) etc. rely heavily on different types of sensors and their detection circuitry. In addition, a lot of other internal functions in the Engine Control Unit (ECU) also depend on such sensors’ functionalities. Thus, it becomes imperative to study the potential impact of higher field emissions on the immunity behaviour of the sensors.
Technical Paper

Investigation into Various Strategies to Achieve Stable Ammonia Combustion in a Spark-Ignition Engine

2023-08-28
2023-24-0040
Ammonia (NH3) is a carbon-free fuel, which could partially or completely eliminate hydrocarbon (HC) fuel demand. Using ammonia directly as a fuel has some challenges due to its low burning speed and low flammability range, which generates unstable combustion inside the combustion chamber. This study investigated the effect of two different compression ratios (CRs) of 10.5 and 12.5 on the performance of ammonia combustion by using a conventional single spark-ignition (SI) approach. It was found that at a lower CR of 10.5, the combustion was unstable even at advanced spark timing (ST) due to poor combustion characteristics of ammonia. However, increasing the CR to 12.5 improved the engine performance significantly with lower cyclic variations. In addition, this research work also observed the effect of multiple spark ignition strategies on pure ammonia combustion and compared it with the conventional SI approach for the same operating conditions.
Technical Paper

Effects of Tool Errors on Face-hobbed Hypoid Gear Mesh and Dynamic Response

2023-05-08
2023-01-1133
The tooth surface error will affect the contact pattern and transmission error of the hypoid gear, which may result in an unfavorable dynamic response. The tooth surface error can be generated by machine tool errors, such as blade wear. The most common forms of blade wear are the positive cutter radius and the positive blade angle error. In addition, in the cutting process of face-hobbed hypoid gear, the continuous indexing motion will aggravate the blade wear due to the alternating cutting force. Most previous studies on the influence of hypoid gear tool errors only focus on the contact pattern and static transmission error. However, there are very few studies about the effect of tool errors on hypoid gear dynamic responses. In this paper, a hypoid gear tooth surface, mesh, and linear dynamic model with tool errors were established. The tooth surface deviation distribution of different tool errors was analyzed.
Technical Paper

Challenges with the Introduction of X-By-Wire Technologies to Passenger Vehicles and Light Trucks in regards to Functional Safety, Cybersecurity and Availability

2023-04-11
2023-01-0581
Classic vehicle production had limitations in bringing the driving commands to the actuators for vehicle motion (engine, steering and braking). Steering columns, hydraulic tubes or steel cables needed to be placed between the driver and actuator. Change began with the introduction of e-gas systems. Mechanical cables were replaced by thin, electric signal wires. The technical solutions and legal standardizations for addressing the steering and braking systems, were not defined at this time. Today, OEMs are starting E/E-Architecture transformations for manifold reasons and now have the chance to remove the long hydraulic tubes for braking and the solid metal columns used for steering. X-by-wire is the way forward and allows for higher Autonomous Driving (AD) levels for automated driving vehicles. This offers new opportunities to design the vehicle in-cabin space. This paper will start with the introduction of x-by-wire technologies.
Journal Article

A New Generation Automotive Tool Access Architecture for Remote in-Field Diagnosis

2023-04-11
2023-01-0848
Software complexity of vehicles is constantly growing especially with additional autonomous driving features being introduced. This increases the risk for bugs in the system, when the car is delivered. According to a car manufacturer, more than 90% of availability problems corresponding to Electronic Control Unit (ECU) functionality are either caused by software bugs or they can be resolved by applying software updates to overcome hardware issues. The main concern are sporadic errors which are not caught during the development phase since their trigger condition is too unlikely to occur or is not covered by the tests. For such systems, there is a need of safe and secure infield diagnosis. In this paper we present a tool software architecture with remote access, which facilitates standard read/write access, an efficient channel interface for communication and file I/O, and continuous trace.
Technical Paper

Vehicle Following Hybrid Control Algorithm Based on DRL and PID in Intelligent Network Environment

2022-12-22
2022-01-7113
Deep reinforcement learning (DRL) has not been widely used in the engineering field yet because RL needs to be learned through ‘trial and error’, which makes the application of this kind of algorithm in real physical environment more difficult, and it is impossible to carry out ‘trial and error’ learning on real vehicles. By analyzing the motion state of the vehicle in the car following mode, the algorithm that combined traditional longitudinal motion control with DRL improves the safety of RL in the real physical environment and the poor adaptability of the traditional longitudinal motion control algorithm. In this paper, the longitudinal motion of the unmanned vehicle is taken as the research object, and the PID algorithm is combined with the Deep Deterministic Policy Gradient (DDPG) algorithm to control the longitudinal motion of the unmanned vehicle.
Technical Paper

Thermal Efficiency Enhancement of a Turbocharged Diesel Engine Dedicated for Hybrid Commercial Vehicle Application

2022-10-28
2022-01-7053
Hybrid powertrain has been proven to be an effective fuel-saving technology in commercial vehicles, but many hybrid commercial vehicles still use conventional diesel engines, resulting in limited fuel savings. The main purpose of this study is to enhance the thermal efficiency of a dedicated hybrid diesel engine focusing on the characteristic operating conditions. Via fundamental thermodynamics process analysis of internal combustion engine, steel piston with high compression ratio, air system involving two-stage turbocharger(2TC) with an intercooler, and late intake valve closing(IVC) timing are proposed to improve the thermal efficiency of the engine. Experimental results show that high compression ratio and lower thermal conductivity of the combustion chamber surface lead to lower heat release rates, requiring optimization of piston profile to accelerate the mixing rate. Besides, high compression ratio also leads to higher mechanical losses.
Technical Paper

1D-3D Coupled Analysis for Motor Thermal Management in an Electric Vehicle

2022-03-29
2022-01-0214
Motor thermal management of electric vehicles (EVs) is becoming more significant due to its close relations to vehicle aerodynamic performance and power consumption, while computer aided engineering (CAE) plays an important role in its development. A 1D-3D coupled model is established to characterize transient thermal performance of the motor in an electric vehicle on a high performance computer (HPC) platform. The 1D motor thermal management model is integrated with the 1D powertrain model, and a 3D thermal model is established for the motor, while online data exchange is realized between the 1D and 3D models. The 1D model gives boundaries such as inlet coolant temperature, mass flowrate and motor heat generation to the 3D model, while the 3D model gives back boundaries such as heat transfer to coolant simultaneously. Transient simulations are performed for the 140kph(20°C) driving cycle, and the model is calibrated with experimental data.
Technical Paper

A Three-Dimensional Flame Reconstruction Method for SI Combustion Based on Two-Dimensional Images and Geometry Model

2022-03-29
2022-01-0431
A feasible method was developed to reconstruct the three-dimensional flame surface of SI combustion based on 2D images. A double-window constant volume vessel was designed to simultaneously obtain the side and bottom images of the flame. The flame front was reconstructed based on 2D images with a slicing model, in which the flame characteristics were derived by slicing flame contour modeling and flame-piston collision area analysis. The flame irregularity and anisotropy were also analyzed. Two different principles were used to build the slicing model, the ellipse hypothesis modeling and deep learning modeling, in which the ellipse hypothesis modeling was applied to reconstruct the flame in the optical SI engine. And the reconstruction results were analyzed and discussed. The reconstruction results show that part of the wrinkled and folded structure of the flame front in SI engines can be revealed based on the bottom view image.
Technical Paper

Multiple Engine Faults Detection Using Variational Mode Decomposition and GA-K-means

2022-03-29
2022-01-0616
As a critical power source, the diesel engine is widely used in various situations. Diesel engine failure may lead to serious property losses and even accidents. Fault detection can improve the safety of diesel engines and reduce economic loss. Surface vibration signal is often used in non-disassembly fault diagnosis because of its convenient measurement and stability. This paper proposed a novel method for engine fault detection based on vibration signals using variational mode decomposition (VMD), K-means, and genetic algorithm. The mode number of VMD dramatically affects the accuracy of extracting signal components. Therefore, a method based on spectral energy distribution is proposed to determine the parameter, and the quadratic penalty term is optimized according to SNR. The results show that the optimized VMD can adaptively extract the vibration signal components of the diesel engine. In the actual fault diagnosis case, it is difficult to obtain the data with labels.
Technical Paper

Future of Automotive Embedded Hardware Trust Anchors (AEHTA)

2022-03-29
2022-01-0122
The current automotive electronic and electrical (EE) architecture has reached a scalability limit and in order to adapt to the new and upcoming requirements, novel automotive EE architectures are currently being investigated to support: a) an Ethernet backbone, b) consolidation of hardware capabilities leading to a centralized architecture from an existing distributed architecture, c) optimization of wiring to reduce cost, and d) adaptation of service-oriented software architectures. These requirements lead to the development of Zonal EE architectures as a possible solution that require appropriate adaptation of used security mechanisms and the corresponding utilized hardware trust anchors. 1 The current architecture approaches (ECU internal and in-vehicle networking) are being pushed to their limits, simultaneously, the current embedded security solutions also seem to reveal their limitations due to an increase in connectivity.
Technical Paper

Research on Hierarchical Control of Automobile Automatic Emergency Braking System Based on V2V

2021-12-15
2021-01-7025
In order to ensure braking efficiency and improve the comfort of drivers and passengers, a two-stage braking grading control system was proposed. In the upper controller, the enhanced time-to-collision model under different working conditions was designed, and the braking threshold was determined considering the comfort of braking drivers and passengers, and the driver’s braking behavior was analyzed to determine the vehicle braking deceleration. The vehicle longitudinal dynamic model was built in the lower layer, the PID controller was used to reduce the model deviation. This paper improves the test standard on the basis of China-New Car Assessment Program. The results show that the remaining relative distance between the two vehicles was in the safe range. The control strategy can achieve collision avoidance of vehicle emergency braking.
Technical Paper

Automatic Emergency Collision Avoidance of Four-Wheel Steering Based on Model Following Control

2021-12-15
2021-01-7015
In order to improve the performance of automatic emergency steering and collision avoidance of intelligent vehicle, two automatic steering control methods under ideal model following control are proposed. The two ideal reference models are the reference model with zero sideslip angle of vehicle gravity center and the reference model with no phase-lag in vehicle lateral acceleration. The control system adopts the combination of outer loop and inner loop. In the design of the outer loop controller, the optimal control is used to get the steering wheel angle needed to avoid collision. The inner loop controller uses feedforward and feedback control to get the required front and rear wheel steering angles. Taking vehicle two degrees of freedom (DOF) lateral dynamics model as the research object, the vehicle collision avoidance reference trajectory is obtained through the fifth-degree polynomial.
Technical Paper

Measurement Methods for Radar Cross Section of Passenger Vehicles

2021-11-09
2021-01-5103
Automotive millimeter-wave radar is used extensively in vehicle active safety. The Radar Cross Section (RCS) is one of the main parameters used by the automotive radar system to detect and identify surrounding vehicles. The RCS describes the electromagnetic scattering properties of objects. This paper describes a method and equipment to measure the RCS. An automobile-grade radar is used to measure the RCS of typical vehicles. A representative distance between the radar and the vehicle was chosen based on the analysis of the RCS of passenger vehicles in different distances in the near field. A cost-effective rotating platform was developed to rotate the passenger vehicles for RCS measurement in different azimuth angles. The RCS generated by the rotating platform was analyzed and mitigated. The measurement system can record the synchronized azimuth angle and RCS measurement.
Technical Paper

Research on Trajectory Planning and Tracking Strategy of Lane-changing and Overtaking based on PI-MPC Dual Controllers

2021-10-11
2021-01-1262
Aiming at the problem of poor robustness after the combination of lateral kinematics control and lateral dynamics control when an autonomous vehicle decelerates and changes lanes to overtake at a certain distance. This paper proposes a trajectory determination and tracking control method based on a PI-MPC dual algorithm controller. To describe the longitudinal deceleration that satisfies the lateral acceleration limit during a certain distance of lane change, firstly, a fifth-order polynomial and a uniform deceleration motion formula are established to express the lateral and longitudinal displacements, and a model prediction controller (MPC) is used to output the front wheel rotation angle. Through the dynamic formula and the speed proportional-integral (PI) controller to control and adjust the brake pressure.
Technical Paper

Simulation Study on Implementation of Oxy-Fuel Combustion for a Practical GDI Engine

2021-04-06
2021-01-0380
As the impacts of global warming have become increasingly severe, Oxy-Fuel Combustion (OFC) has been widely considered as a promising solution to reduce Carbon Dioxide (CO2) for achieving net-zero emissions. In this study, a one-dimensional simulation was carried out to study the implementation of OFC technology on a practical turbocharged 4-cylinder Gasoline Direct Injection (GDI) engine with economical oxygen-fuel ratios and commercial gasoline. When the engine is converted from Conventional Air-fuel Combustion (CAC) mode to OFC mode, and the throttle opening, oxygen mass fraction, stoichiometric air-fuel ratio (lambda = 1) are kept constant, it was demonstrated that compared to CAC mode, θF gets a remarkable extension whereas θC is hardly affected. θF and θC are very sensitive to the ignition timing, and Brake Specific Fuel Consumption (BSFC) would benefit significantly from applying Maximum Brake Torque (MBT) ignition timing.
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