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Technical Paper

Test and Simulation Model Based Vehicle Sound Auralization

2024-04-09
2024-01-2340
As the mobility being developed becomes more complex and numerous, it is becoming difficult and inefficient to apply current vehicle-test-based development. To overcome this, research on combining test and simulation models has been actively conducted to perform objective and subjective evaluations more accurately and efficiently in the advance stage without a vehicle over the years. At first, test models for various systems such as tire, suspension and body were made compatible with simulation models by using various methodologies such as blocked forces, FBS decoupling, and Virtual Point Transformation (VPT). The second step was to objectively estimate road noise by using FBS coupling with system models and to deeply analyze transfer paths and system’s sensitivity. The results were verified by comparing with what was measured and analyzed on vehicle.
Technical Paper

Data-driven Trajectory Planning of Lane Change Maneuver for Autonomous Driving

2023-04-11
2023-01-0687
This paper presents a methodology of trajectory planning for the surrounding-aware lane change maneuver of autonomous vehicles based on a data-driven method. The lateral motion is planned by sampling candidate patterns which are defined based on quintic polynomial functions over time. Based on the cost evaluation among the sampled candidates, the optimal lateral motion pattern is selected as a reference and tracked by the controller. The longitudinal motion is planned and controlled using Model Predictive Control (MPC) which is an optimal control method designed considering the surrounding traffic information. To realize the lane change motion similar to the human driving behavior in the surrounding traffic situation, the human driving pattern is modeled in the form of motion parameters and considered in planning the lateral and longitudinal motion.
Technical Paper

The Root-Cause Analysis of Engine Stall at Hot Ambient Resulted from Low Pressure Fuel Pump

2022-03-29
2022-01-0624
In case of all gasoline vehicles such as the passenger vehicle, heavy duty truck and light duty truck etc., a fuel pump is located inside the fuel tank and transfers the fuel to an engine for stable driving, however, engine stall can be occurred by low pressure fuel pump. The boiling temperature of gasoline fuel is very low, the initial boiling point is around 40°C so fuel can boil easily while driving and end boiling point is around 190°C. It boils sequentially depending on the temperature. It becomes the criteria to determine the amount of vapor released inside the fuel tank at high temperature. The main cause of engine stall at high temperature is rapid fuel boiling by increasing fuel temperature. This causes a lot of vapor. Such vapor flows into the fuel pump which leading to decrease the pump load and the current consumption of the fuel pump continuously. This ultimately results in engine stall.
Technical Paper

Optimization of Body Joint Stiffness and Structure

2022-03-29
2022-01-0756
A body joint is one of the most major factors affecting the overall body stiffness in a body system. Thus, in order to optimize the body system, the joint must be also optimized. In order to optimize a body joint, it is necessary to first identify the efficiency of the joint itself. Then, the joint stiffness targets for each joint must be set by analyzing the interaction between joint stiffness and overall body stiffness and the function of the joint in terms of vehicle performance. Finally, an optimal joint structure should be designed with an optimal design methodology. In this study, an optimal methodology for the joint stiffness and design is introduced. Based on this research, an optimized joint design for each joint was applied to the new SUV model resulting in a lightweight body with a required body stiffness.
Technical Paper

A Research on Autonomous Vehicle Control in Track Beyond Its Limits of Handling

2021-04-06
2021-01-0977
This paper presents the research related to the self-driving system that has been actively carried out recently. Previous studies have been limited to ensure the path following performance in linear and steady state-alike handling region with small lateral acceleration. However, in the high speed driving, the vehicle cornering response is extended to nonlinear region where tire grips are saturated. This requires a technology to create the driving path for minimum time maneuvering while grasping the tire grip limits of the vehicle in real time. The entire controller consists of three stages-hierarchy: The target motion is determined in the supervisor phase, and the target force to follow the target behavior is calculated in the upper stage controller. Finally, the lower stage controller calculates the actuator phase control input corresponding to the target force.
Technical Paper

The Study of the Fundamental Characteristics of Tumble in a Spark-Ignition Engine via Numerical Analysis

2021-04-06
2021-01-0408
A spark-ignition engine commonly induces tumble flow because it generates high turbulence, which is a crucial factor in determining the flame propagation speed. Since tumble affects not only the flame propagation speed but also the various in-cylinder phenomena, it predominantly determines the performance of the engine. In that sense, many studies have been conducted to investigate tumble. Although various studies have revealed the characteristics of tumble numerically and experimentally, there has been no research to identify the physical mechanisms of these characteristics. Although some studies specified the mechanisms from an angular momentum perspective, the theory was insufficient to explain the entire phenomena of tumble. Hence, this study attempts to comprehend the fundamental causes of tumble phenomena such as ‘spinning up’ and ‘vortex breakdown’ from the perspective of kinetic energy.
Technical Paper

An Experimental Study on a Six-Stroke Gasoline Homogeneous Charge Compression Ignition (HCCI) Engine with Continuously Variable Valve Duration (CVVD)

2021-04-06
2021-01-0512
An experimental study was conducted on a multi-cylinder engine to understand the feasibility of a six-stroke homogeneous charge compression ignition (HCCI) operation under stoichiometric conditions. State-of-the-art technologies such as continuously variable valve duration (CVVD) and high-pressure gasoline direct injection (GDI) were experimentally exploited to increase the degree of freedom of engine control. The motivation of six-stroke HCCI combustion is to remedy the load limitation and the cyclic variation in four-stroke HCCI combustion with two additional strokes: compression and expansion strokes. The six-stroke HCCI combustion occurs in the following order. First, hot residual gas is trapped by applying negative valve overlap (NVO). Next, fresh air enters, fuel is injected, and lean HCCI combustion occurs in the 1st power stroke (PS). Subsequently, additional fuel is injected, and the 2nd combustion occurs with the remaining oxygen in the two additional strokes.
Technical Paper

Analysis of the Correlation between Flow and Combustion Characteristics in Spark-Ignited Engine

2021-04-06
2021-01-0463
As global emission standards are becoming more stringent, it is necessary to increase thermal efficiency through the high compression ratio in spark-ignited engines. Various studies are being conducted to mitigate knocking caused by an increased compression ratio, which requires an understanding of the combustion phenomena inside the combustion chamber. In particular, the in-cylinder flow is a major factor affecting the entire combustion process from the generation to the propagation of flames. In the field of spark-ignited engine research, where interest in the concept of lean combustion and the expansion of the EGR supply is increasing, flow analysis is essential to ensure a rapid flame propagation speed and stable combustion process. In this study, the flow around the spark plug was measured by the Laser Doppler Velocimetry system, and the correlation with combustion in spark-ignited engines was analyzed.
Technical Paper

Improvement of Knock Onset Determination Based on Supervised Deep Learning Using Data Filtering

2021-04-06
2021-01-0383
Regulations regarding vehicles’ CO2 emissions are continuing to become stricter due to global warming. The CO2 regulations urge automobile manufacturers to develop gasoline engines with improved efficiency; however, the main obstacle to the improvement is the knock phenomenon in spark-ignition engines. If knock is predicted, the efficiency potential can be maximized in an engine by applying modest spark timing. Several research regarding knock prediction modeling have been conducted, and typically Livengood-Wu integral model is used to predict the knock occurrence. For the prediction, knock onset should be determined on a given pressure signal of given knock cycles for establishing the 0D ignition delay model. Several methodologies for knock onset determination have been developed because checking all the knock onset position by hand is impossible considering the breadth of data sets.
Technical Paper

Development of the Active Sound Generation Technology Using Motor Driven Power Steering System

2020-09-30
2020-01-1536
As the original engine sound is usually not enough to satisfy the driver’s desire for a sporty and fascinating sound, Active Noise Control (ANC) and Active Sound Design (ASD) have been great technologies in automobiles for a long time. However, these technologies which enhance the sound of vehicles using loud speakers or electromagnetic actuators etc. lead to the increase of cost and weight due to the use of external amplifiers or actuators. This paper presents a new technology for generating a target sound by the active control of a permanent magnet synchronous motor (PMSM) of a mass-production steering system. The existing steering hardware or motor is not changed, but only additional software is added. Firstly, an algorithm of this technology, called Active Sound Generation (ASG), is introduced which is compiled and included in the ECU target code. Then the high frequency noise issue and its countermeasures are presented.
Technical Paper

Prediction of Hybrid Electric Bus Speed Using Deep Learning Method

2020-04-14
2020-01-1187
The recent development pace of the automotive technology is so rapid worldwide. Especially in a green car, hybrid electric vehicles (HEVs) have been studied a lot due to their significant effects on the urban driving. In the vehicle energy management strategy study, the driving speed is assumed to be known in advance, however the speed is not given in a real world. Accordingly, the prediction of vehicle speed is very important. In this study, we study the prediction methodology for the speed prediction using deep learning. Based on the vehicle driving speed data, the supervised deep learning has been used and the speed prediction accuracy using deep learning shows accurate results comparing to the actual speed. The supervised deep learning is used which is suitable for driving cycle database. As a result, the speed prediction after few seconds is feasible.
Technical Paper

Numerical Study on Wall Impingement and Film Formation in Direct-Injection Spark-Ignition Condition

2020-04-14
2020-01-1160
Since the amount of emitted CO2 is directly related to car fuel economy, attention is being drawn to DISI (Direct-Injection Spark-Ignition) engines, which have better fuel economy than conventional gasoline engines. However, it has been a problem that the rich air-fuel mixtures associated with fuel films during cold starts due to spray impingement produce particulate matter (PM). In predicting soot formation, it is important to predict the mixture field precisely. Thus, accurate spray and film models are a prerequisite of the soot model. The previous models were well matched with low-speed collision conditions, such as those of diesel engines, which have a relatively high ambient pressure and long traveling distances. Droplets colliding at low velocities have an order of magnitude of kinetic energy similar to that of the sum of the surface tension energy and the critical energy at which the splash occurs.
Technical Paper

Numerical Parametric Study of a Six-Stroke Gasoline Compression Ignition (GCI) Engine Combustion- Part II

2020-04-14
2020-01-0780
In order to extend the operability limit of the gasoline compression ignition (GCI) engine, as an avenue for low temperature combustion (LTC) regime, the effects of parametric variations of engine operating conditions on the performance of six-stroke GCI (6S-GCI) engine cycle are numerically investigated, using an in-house 3D CFD code coupled with high-fidelity physical sub-models along with the Chemkin library. The combustion and emissions were calculated using a skeletal chemical kinetics mechanism for a 14-component gasoline surrogate fuel. Authors’ previous study highlighted the effects of the variation of injection timing and split ratio on the overall performance of 6S-GCI engine and the unique mixing-controlled burning mode of the charge mixtures during the two additional strokes. As a continuing effort, the present study details the parametric studies of initial gas temperature, boost pressure, fuel injection pressure, compression ratio, and EGR ratio.
Technical Paper

An Experimental Investigation of In-Cylinder Flow Motion Effect on Dual-Fuel Premixed Compression Ignition Characteristics

2020-04-14
2020-01-0306
The combustion process using two fuels with different reactivity, known as dual-fuel combustion or RCCI is mainly studied to reduce emissions while maintaining thermal efficiency compared to the conventional diesel combustion. Many studies have proven that dual-fuel combustion has a positive prospect in future combustion to achieve ultra-low engine-out emissions with high indicated thermal efficiency. However, a limitation on high-load expansion due to the higher maximum in-cylinder pressure rise rate (mPRR) is a main problem. Thus, it is important to establish the operating strategy and study the effect of in-cylinder flow motion with dual-fuel combustion to achieve a low mPRR and emissions while maintaining high-efficiency. In this research, the characteristics of gasoline-diesel dual-fuel combustion on different hardware were studied to verify the effect of the in-cylinder flow motion on dual-fuel combustion.
Technical Paper

Synergies of Cooled External EGR, Water Injection, Miller Valve Events and Cylinder Deactivation for the Improvement of Fuel Economy on a Turbocharged-GDI Engine; Part 2, Engine Testing

2019-04-02
2019-01-0242
As CO2 legislation tightens, the next generation of turbocharged gasoline engines must meet stricter emissions targets combined with increased fuel efficiency standards. Recent studies have shown that the following technologies offer significant improvements to the efficiency of turbocharged GDI engines: Miller Cycle via late intake valve closing (LIVC), low pressure loop cooled EGR (LPL EGR), port water injection (PWI), and cylinder deactivation (CDA). While these efficiency-improving technologies are individually well-understood, in this study we directly compare these technologies to each other on the same engine at a range of operating conditions and over a range of compression ratios (CR). The technologies tested are applied to a boosted and direct injected (DI) gasoline engine and evaluated both individually and combined.
Technical Paper

Synergies of Cooled External EGR, Water Injection, Miller Valve Events and Cylinder Deactivation for the Improvement of Fuel Economy on a Turbocharged-GDI Engine; Part 1, Engine Simulation

2019-04-02
2019-01-0245
As CO2 legislation tightens, the next generation of turbocharged gasoline engines must meet stricter emissions targets combined with increased fuel efficiency standards. Promising technologies under consideration are: Miller Cycle via late intake valve closing (LIVC), low pressure loop cooled exhaust gas recirculation (LPL EGR), port water injection (PWI), and cylinder deactivation (CDA). While these efficiency improving options are well-understood individually, in this study we directly compare them to each other on the same engine at a range of operating conditions and over a range of compression ratios (CR). For this purpose we undertake a comprehensive simulation of the above technology options using a GT-Power model of the engine with a kinetics based knock combustion sub-model to optimize the fuel efficiency, taking into account the total in-cylinder dilution effects, due to internal and external EGR, on the combustion.
Technical Paper

Development of 4-Cylinder 2.0L Gasoline Engine Cooling System Using 3-D CAE

2019-04-02
2019-01-0156
To satisfy the global fuel economy restrictions getting stricter, various advanced cooling concepts, like active flow control strategy, cross-flow and fast warm-up, have been applied to the engine. Recently developed Hyundai’s next generation 4-cylinder 2.0L gasoline engine, also adopts several new cooling subsystems. This paper reviews how 3-D CAE analysis has been extensively used to evaluate cooling performance effectively from concept phase to pre-production phase. In the concept stage, the coolant flow in the water jacket of cylinder head and block was investigated to find out the best one among the proposed concepts and the further improvement of flow was also done by optimizing cylinder head gasket holes. Next, 3-D temperature simulation was conducted to satisfy the development criteria in the prototype stage before making initial test engines.
Technical Paper

Estimation of Side Slip Angle Interacting Multiple Bicycle Models Approach for Vehicle Stability Control

2019-04-02
2019-01-0445
This paper presents an Interacting Multiple Model (IMM) based side slip angle estimation method to estimate side slip angle under various road conditions for vehicle stability control. Knowledge of the side slip angle is essential enhancing vehicle handling and stability. For the estimation of the side slip angles in previous researches, prior knowledge of tire parameters and road conditions have been employed, and sometimes additional sensors have been needed. These prior knowledge and additional sensors, however, necessitates many efforts and make an application of the estimation algorithm difficult. In this paper, side slip angle has been estimated using on-board vehicle sensors such as yaw rate and lateral acceleration sensors. The proposed estimation algorithm integrates the estimates from multiple Kalman filters based on the multiple models with different parameter set.
Technical Paper

Development of Electric Oil Pump Controller in Hybrid Vehicle Based on PMSM (Permanent Magnet Synchronous Motor) and the AUTOSAR Platform

2019-04-02
2019-01-0765
Traditional hybrid vehicles operated two types of oil pump, mechanical for combustion engine and electrical for electric motor, to supply oil pressure for automatic transmission in each power source. New hybrid vehicles has only one electrical pump to reduce system volume and to improve fuel efficiency. Purposes of this study are to make standardization of firmware development process for oil pump unit (OPU) and electric oil pump (EOP) and to apply permanent magnet synchronous motor (PMSM) instead of brushless DC (BLDC) motor. In old-fashioned non-operating system (OS) firmware, it was convenient to calculate control timing for motor control, however the firmware was deeply dependent to specific microcontroller Unit (MCU). In other words, much of efforts and time are needed if new MCU were applied.
Technical Paper

Prediction of In-Cylinder Pressure for Light-Duty Diesel Engines

2019-04-02
2019-01-0943
In recent years, emission regulations have been getting increasingly strict. In the development of engines that comply with these regulations, in-cylinder pressure plays a fundamental role, as it is necessary to analyze combustion characteristics and control combustion-related parameters. The analysis of in-cylinder pressure data enables the modelling of exhaust emissions in which characteristic temperature can be derived from the in-cylinder pressure, and the pressure can be used for other investigations, such as optimizing efficiency and emissions through controlling combustion. Therefore, a piezoelectric pressure sensor to measure in-cylinder pressure is an essential element in the engine research field. However, it is difficult to practice the installation of this pressure sensor on all engines and on-road vehicles owing to cost issues.
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