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Technical Paper

Experimental and Modeling Study of NH3-SCR on a Hydrocarbon-Poisoned Cu-CHA Catalyst

2023-10-31
2023-01-1659
A urea-selective catalytic reduction (SCR) system is used for the reduction of NOx emitted from diesel engines. Although this SCR catalyst can reduce NOx over a wide temperature range, improvements in NOx conversion at relatively low temperatures, such as under cold-start or low-load engine conditions, are necessary. A close-coupled SCR (cc-SCR), which was set just after the engine exhaust manifold, was developed to address this issue. The temperature of the SCR catalyst increases rapidly owing to the higher exhaust temperatures, and NOx conversion is then enhanced under cold-start conditions. However, since the diesel oxidation catalyst is not installed before the SCR catalyst, hydrocarbon (HC) emissions pass directly through the SCR catalyst and poison it, leading to lower NOx conversion. Therefore, the mechanism of NOx conversion reduction on HC-poisoned SCR catalysts are required to be studied.
Technical Paper

Effects of Different Driving Behavior during Actual Road Driving on Ammonia Emissions from Gasoline Vehicles

2023-09-29
2023-32-0095
Three-way catalysts are used in gasoline vehicles for simultaneous purifying nitrogen oxide, carbon monoxide, and hydrocarbon in recent years. However, the reduction of ammonia emission generated in the three-way catalyst is pressing issue. In EURO 7, ammonia will also be subject to the Real Driving Emissions regulation, and its emissions must be reduced. Previous studies have shown that ammonia emissions are higher under fuel-rich conditions, suggesting that differences in driving behavior have a significant impact on ammonia emissions in real-world driving, which includes various driving environments. In this study, driving tests were conducted on a direct- injection gasoline vehicle equipped with a three-way catalyst and Portable Emission Measurement System and Sensor-based Emission Measurement System to investigate the actual ammonia emissions on actual roads.
Technical Paper

Effect of Olefin Content in Gasoline on Knock Characteristics and HCHO Emission in Lean Burn Spark Ignition Engine

2023-09-29
2023-32-0083
In transportation sector, higher engine thermal efficiency is currently required to solve the energy crisis and environmental problems. In spark ignition (SI) engine, lean-burn strategy is the promising approach to improve thermal efficiency and lower emissions. Olefins are the attractive component for gasoline additives, because they are more reactive and have advantage in lean limit extension. However, owing to lower research octane number (RON), it is expected to exhibit the drawback to reducing the anti-knock performance. The experiments were performed using a single-cylinder engine for 6 fuel types including gasoline blends which have difference in RON varying between 90.4 and 100.2. The results showed that adding olefin content to the premium gasoline provided unfavorable effect on auto-ignition as the auto-ignition happened at unburned gas temperature of 808 K which was 52 K lower at excess air of 2.0. Thus, it reduced anti-knock performance.
Technical Paper

Ultra-High Fuel Pressure in GDI to Suppress Particulate Formation during Warming-Up and Load Transients

2023-04-11
2023-01-0239
This study investigates if particulates from a GDI engine can be significantly suppressed by use of ultra-high injection pressures under 2 different engine conditions known to be associated with high particulate numbers (PN): warm-up and transients. Experiments were carried out in a single-cylinder GDI engine equipped with an endoscope connected to a high-speed camera to enable combustion visualization. To mimic the warming-up, the coolant temperature was varied between 20 °C and 90 °C. A Diesel injector with modified nozzle was used and the injection pressures were varied between 400 and 1500 bar. The results revealed that increasing the fuel injection pressure decreased engine out HC and PN under warming-up conditions. However, the coolant water temperature was the most dominant factor affecting the emissions. For coolant temperature of 20 °C, the use of 1500 bar fuel injection pressure in comparison to lower fuel pressures resulted in significantly lower PN.
Technical Paper

Real-world Cold Start Emissions Evaluation for Direct-injection Gasoline Vehicle with PEMS and SEMS

2023-04-11
2023-01-0379
The Real Driving Emissions (RDE) test method has been introduced after 2017 to regulate the vehicle emissions in real-world driving situations by means of on-board emissions measurements. This paper aims to estimate the detailed on-board gaseous emissions from a light-duty direct-injection gasoline vehicle simultaneously using both portable emissions measurement system (PEMS) and sensor-based emissions measurement system (SEMS). Test route is typical urban route and tests environment factors followed the RDE regulation. Carbon dioxide (CO2), carbon monoxide (CO), nitrogen oxides (NOx), and ammonia (NH3) emissions were analyzed according to cold start once and followed by hot start conditions. The mass emissions of gas components were calculated based on the exhaust flowrate obtained from OBD parameters, NH3 emission was calculated based on NO sensor’s data. Two drivers participated in the tests and their emissions difference has been compared.
Journal Article

New Radiant Heater Structure which Combines Warmth and Safety for EV Range Extension

2023-04-11
2023-01-0813
The use of EVs has accelerated worldwide to reduce CO2 emissions and reduce environmental impact. One of the major issues for EVs is their decrease of electric range during heating in winter. This is because the HVAC (Heating Ventilation and Air Conditioning) system with electric heater or HP (Heat pump) system consumes a lot of energy to warm the occupants. That's why many vehicle OEMs consider not only convection heating system with HVAC, but also other systems such as contact heating devices, seat heaters, or steering wheel heaters. Those devices are more efficient at warming the human body, therefore the heating system can save energy and improve the occupant’s comfort. In this paper, the thighs, knees and shins, which cannot be heated by a seat heater, are heated more efficiently than by convection heating by using a high-temperature radiant heater in which the surface heats up to 100°C or more in 1 minute.
Technical Paper

Effect of Properties and Additives of Gasoline on Low-Speed Pre-Ignition in Turbocharged Engines

2022-08-30
2022-01-1077
Gasoline-related factors that affect low-speed pre-ignition (LSPI) include the distillation properties of gasoline, manganese (Mn), ethanol, diesel fuel, detergent for aftermarket, and iron (Fe). The combined effect of Mn with ethanol or high calcium engine oil (high-Ca oil) has not been sufficiently clarified. Therefore, appropriate countermeasures for LSPI have not yet been implemented. To clarify the effect of the gasoline properties and additives on LSPI, engine tests were conducted using gasoline with different “PM Index” values, an indicator of distillation properties, different concentrations of Mn, ethanol, diesel fuel, detergent, Fe, and high-Ca oil. The results showed that the LSPI frequency tended to increase with the PM Index, Mn up to 60 ppm, diesel fuel up to 2 vol.%, and detergent up to three times the standard amount.
Technical Paper

Real World Emissions Analysis Using Sensor-based Emissions Measurement System for Light-duty Direct-Injection Gasoline Vehicle

2022-03-29
2022-01-0572
In recent years, particulate matter (PM) emitted from direct-injection gasoline vehicles is becoming an increasingly concerning problem. In addition, it is often reported that ammonia (NH3) is emitted from gasoline vehicles equipped with a three-way catalyst. These emissions might be largely emitted especially when driving in on-road driving conditions. In this study, we investigated the emissions, NOx, NH3, and PM/PN (particulate number) of a light-duty direct-injection gasoline vehicle when driving on actual roads. Using a small direct-injection gasoline vehicle equipped with a three-way catalyst, experiment was conducted 8 times on the same route, and these emissions were measured. In this study, vehicle specific power (VSP) was introduced, which can be calculated using vehicle parameters, vehicle speed, and road gradient. The effects of parameters acquired through on-board diagnostics (OBD) port and VSP on emissions were investigated.
Technical Paper

Modeling and Simulation Analysis of Electric Vehicle Thermal Management System Based on Distributed Parameter Method

2022-03-29
2022-01-0211
The distributed parameter method is used to establish the dynamic simulation model of the electric vehicle thermal management system and various parts, and the finite difference method is used to solve the model. A thermal management system model with same structure is established by AMESIM, and the accuracy of the dynamic simulation model is verified by comparing the deviation of the calculation result between this dynamic simulation model and AMESIM. Based on the established model, the influence of expansion valve opening on the temperature of battery pack and the influence on the heating comfort of the cabin were studied. A control strategy for the rapid cooling of the battery pack was proposed. The results show that the model established by the distributed parameter method provides quite well agreement with commercial equivalent software and can well reflect the flow state of the refrigerant in different zones of the same component.
Technical Paper

Research in OFDM-Based High-Speed In-Vehicle Network Connectivity for Cameras and Displays

2021-04-06
2021-01-0151
Growing trends of connected and autonomous vehicles have pushed for increased resolutions of cameras to 8Mpix and displays to 4K/8K, leading to requirements for high-speed interfaces that support 10Gbps and beyond. Unlike data center or enterprise networks which normally operates under controlled indoor environments, in-vehicle networks are required to operate in harsh temperature and interference environments. Due to cost restrictions, the use of single pair wire is prevalent for in-vehicle networks. In general, as data transmission speed increase, signal spectrum spreads across greater frequency range. Since insertion loss of a channel increases in proportion to signal frequency, it becomes more difficult to secure SNR (signal-to-noise ratio) margins as bit rate increases. This makes it increasingly difficult for a device (e.g. ECUs, sensors, and displays) with high-speed communication interface to meet EMC (electromagnetic compatibility) criteria imposed by automotive OEMs.
Technical Paper

Dynamically Adjustable LiDAR with SPAD Array and Scanner

2021-04-06
2021-01-0091
An important function of an Automated Driving (AD) system is to detect objects including vehicles and pedestrians on the road. Typical devices for detecting those objects include cameras, millimeter-wave RADAR, and light detection and ranging (LiDAR). LiDAR uses the flight time of a short-wavelength electromagnetic wave. Because of that LiDAR is expected to find even small objects such as tire fragments on a road in high resolution. The detection performance required for LiDAR depends on the operational design domain (ODD). For example, while a vehicle is travelling at high speeds, LiDAR needs to detect apparently small objects at long distances, and while it is travelling at low speeds, LiDAR has to detect objects over a wide angular range. Conventional LiDAR is developed to satisfy all requirements, providing performance including detection distance, resolution, and angle of view tends to expose issues such as cost and size when it is mounted onboard.
Journal Article

Zero-Day Attack Defenses and Test Framework for Connected Mobility ECUs

2021-04-06
2021-01-0141
Recent developments in the commercialization of mobility services have brought unprecedented connectivity to the automotive sector. While the adoption of connected features provides significant benefits to vehicle owners, adversaries may leverage zero-day attacks to target the expanded attack surface and make unauthorized access to sensitive data. Protecting new generations of automotive controllers against malicious intrusions requires solutions that do not depend on conventional countermeasures, which often fall short when pitted against sophisticated exploitation attempts. In this paper, we describe some of the latent risks in current automotive systems along with a well-engineered multi-layer defense strategy. Further, we introduce a novel and comprehensive attack and performance test framework which considers state-of-the-art memory corruption attacks, countermeasures and evaluation methods.
Journal Article

Evaluation of Mechanism for EGR Deposit Formation Based on Spatially- and Time-Resolved Scanning-Electron-Microscope Observation

2020-09-15
2020-01-2027
Exhaust gas recirculation (EGR) is widely used in diesel engines to reduce nitrogen oxide emissions. To meet the strict emission regulations, e.g., Real Driving Emissions, the EGR system is required to be used at temperatures lower than the present ones. However, under cool conditions, an adhesive deposit forms on the EGR valve or cooler because of the particulate matter and other components present in the diesel exhaust. This causes sticking of the EGR valve or degradation of the heat-exchange performance, which are serious problems. In this study, the EGR deposit formation mechanism was investigated based on spatially- and time-resolved scanning electron microscopy (SEM) observation. The deposit was formed in a custom-made sample line using real exhaust emitted from a diesel engine. The exhaust including soot was introduced into the sample line for 24 h (maximum duration), and the formed deposit was observed using SEM.
Technical Paper

Real-World Emission Analysis Methods Using Sensor-Based Emission Measurement System

2020-04-14
2020-01-0381
Every year, exhaust gas regulations are getting stricter with the intention to solve the average air pollution problem, however, local roadside pollution is still a pressing issue. In order to solve this local roadside pollution problem, it is necessary to evaluate and/or predict “where” and “how much” pollutants such as NOx are emitted. To predict the local roadside pollution, it is necessary to collect emissions data from various kinds of vehicles driving on real-world and analyze them. In recent years, Real Driving Emission regulations using PEMS (Portable Emission Measurement System) have been introduced mainly in Europe. A typical PEMS configuration can weigh close to 100 kg however, and its weight affects the driving conditions of vehicles running on actual roads. In this study, we focused on the analysis of real-world emissions using SEMS (Sensor-based Emission Measurement System).
Journal Article

Estimating a Rider’s Compensatory Control Actions by Vehicle Dynamics Simulation to Evaluate Controllability Class in ISO 26262

2020-01-24
2019-32-0537
Controllability is defined in ISO 26262 as a driver’s ability to avoid a specified harm caused by a malfunction of electrical and electronic systems installed in road vehicles. According to Annex C of Part 12 of ISO 26262, simulation is one of the techniques that the Controllability Classification Panel (CCP) can use to evaluate comprehensively the controllability class (C class) of motorcycles. With outputs of (i) an index for the success of harm avoidance and (ii) the magnitude of the rider’s compensatory control action required to avoid harm, the simulation is useful for evaluating the C class of the degrees of malfunction that cannot be implemented in practice for the sake of the test rider’s safety. To aim at supplying data that the CCP can use to judge the C class, we try to estimate the vehicle behavior and a rider’s compensatory control actions following a malfunction using vehicle dynamics simulations.
Technical Paper

MR20DD Motoring Fuel Economy Test for 0W-12 and 0W-8 Low Viscosity Engine Oil

2019-12-19
2019-01-2295
The SAE J300 classification was expanded to 0W-12 and 0W-8 viscosity grades in 2015, and lower viscosity engine oils have been studied in the industry. ILSAC GF-6B that will be introduced in 2020 will specify a 0W-16 requirement, but 0W-12 and 0W-8 grades are not considered. Because engine oil equal to or higher than the 0W-20 grade is recommended for almost all engines globally, suitable engine tests for 0W-12 and 0W-8 do not exist. Therefore, the Japan Automobile Manufacturers Association, Petroleum Association of Japan and Society of Automotive Engineers of Japan decided to establish new 0W-12 and 0W-8 low viscosity engine oil specifications. It is referred to as JASO GLV-1, and together with a new fuel economy engine test procedure, these engine oils for better fuel economy will be put on the Japanese market in 2019. Motoring friction torque tests are widely used to ascertain the friction reduction effect of fuel-economy engine oils.
Technical Paper

Isocyanic acid hydrolysis and ammonia-SCR reaction over hydrothermally aged Cu-ZSM5

2019-12-19
2019-01-2234
For developing complicated after-treatment equipment for diesel-engine vehicles, such as urea-selective catalytic reduction (urea-SCR) systems, construction of a reaction model that can accurately predict ammonia (NH3) formation from urea is required. Hydrolysis of isocyanic acid (HNCO) is an important intermediate reaction in NH3 formation from urea. In our previous studies [1], a new rate constant for HNCO hydrolysis over fresh Cu-ZSM5 was derived using the measurements of the reaction rate of HNCO hydrolysis with high-purity HNCO formed from cyanuric acid. In this study, the reaction rates of the HNCO hydrolysis and NH3-SCR reactions were measured over a hydrothermally aged Cu-ZSM5 catalyst. A steady-state flow reactor equipped with a Fourier transform infrared spectrometer (FTIR) was employed to obtain the reaction rate of the HNCO hydrolysis and NH3-SCR reactions.
Technical Paper

Direct Visualization of Soot and Ash Transport in Diesel Particulate Filters during Active Regeneration Process

2019-12-19
2019-01-2287
This study employed a diesel particulate generator (DPG), with an installed engine oil injector for soot and ash accumulation in a diesel particulate filter (DPF). Ash was generated by engine oil injection into the diesel burner flame. The amount of soot accumulation per loading varied from 0.5 g/L to 8 g/L while ash accumulation amount per loading was maintained at 0.5 g/L. Initially, ash accumulation distribution in the DPF was visualized using X-ray computed tomography (CT). It was revealed that the form of ash accumulation changed depending on the amount of soot accumulation before active regeneration, i.e., a large amount of soot accumulation resulted in plug ash, whereas a small amount of soot accumulation resulted in wall ash. To clarify ash accumulation mechanisms, soot and ash transport behavior in DPF during active regeneration process was directly observed using a high-speed camera through an optically accessible D-shaped cut DPF covered with a quartz glass plate.
Technical Paper

Effect of exhaust gas composition on EGR deposit formation

2019-12-19
2019-01-2358
Serious problems occur in an exhaust gas recirculation system due to an adhesive hard deposit. It is important to clarify the mechanism of the hard deposit formation to suppress it. In this study, the effect of exhaust gas composition on hard deposit formation was investigated. The amount of the hard deposit formed under various operating conditions while keeping the total hydrocarbon concentration constant was different. The component analyses of the exhaust gas and the hard deposit clarified that polycyclic aromatic hydrocarbon in the exhaust gas strongly affected the hard deposit formation.
Technical Paper

Prediction of Oil Dilution by Post-injection in DPF Regeneration Mode

2019-12-19
2019-01-2354
This work investigated the mechanism of oil dilution by post injection to remove accumulated particulate matter on the diesel particulate filter of diesel engines. We developed a model to simulate post injection spray under low ambient gas pressure conditions. The model can predict the quantity of fuel mass adhered on the cylinder wall. The adhered fuel enters oil sump through the piston ring and cause oil dilution. The fuel in diluted oil evaporates during normal engine operations. We focus on the mechanism of fuel evaporation from diluted oil. The effects of engine speed and oil temperature on the evaporation were investigated. The results showed that the fuel evaporation rate increases with increasing engine speed and oil temperature. Furthermore, we developed an empirical model to predict the fuel evaporation rate of diluted oil through regression analysis with measured data.
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