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Technical Paper

Assessment of Condensation Particle Counter-Based Portable Solid Particle Number System for Applications with High Water Content in Exhaust

2024-04-22
2024-01-5048
The Particle Number–Portable Emission Measurement System (PN-PEMS) came into force with Euro VI Phase E regulations starting January 1, 2022. However, positive ignition (PI) engines must comply from January 1, 2024. The delay was due to the unavailability of the PN-PEMS system that could withstand high concentrations of water typically present in the tailpipe (TP) of CNG vehicles, which was detrimental to the PN-PEMS systems. Thus, this study was designed to evaluate the condensation particle counter (CPC)-based PN-PEMS measurement capabilities that was upgraded to endure high concentration of water. The PN-PEMS measurement of solid particle number (SPN23) greater than 23 nm was compared against the laboratory-grade PN systems in four phases. Each phase differs based upon the PN-PEMS and PN system location and measurements were made from three different CNG engines. In the first phase, systems measured the diluted exhaust through constant volume sampler (CVS) tunnel.
Technical Paper

Fuzzy Control of Regenerative Braking on Pure Electric Garbage Truck Based on Particle Swarm Optimization

2024-04-09
2024-01-2145
To improve the braking energy recovery rate of pure electric garbage removal vehicles and ensure the braking effect of garbage removal vehicles, a strategy using particle swarm algorithm to optimize the regenerative braking fuzzy control of garbage removal vehicles is proposed. A multi-section front and rear wheel braking force distribution curve is designed considering the braking effect and braking energy recovery. A hierarchical regenerative braking fuzzy control strategy is established based on the braking force and braking intensity required by the vehicle. The first layer is based on the braking force required by the vehicle, based on the front and rear axle braking force distribution plan, and uses fuzzy controllers.
Technical Paper

Improve the Durability and Maintenance Feasibility of the Universal Joint Based on the Original Half-Shaft Foundation

2024-04-09
2024-01-2441
Based on the particularity of the racing field of the Baja SAE China, the Baja Racing Team of our university has adopted rzeppa universal joint for vehicle design and field competition in the semi-axle parts of the race car in previous years. In view of the complex conditions of the Baja Competition, such as gravity test, climb test, handling test, endurance test, etc., it is necessary to optimize and develop a more convenient maintenance model. Installation and use of better performance, more suitable for off-road conditions of the shaft. In this paper, based on the development dynamics of automobile axles and the transverse comparison of various axles, a kind of telescopic cross-shaft universal joint axles is designed by using CATIA software to model and simulate kinematics and dynamics by using ANSYS software. At the same time, the stress and strain of the model are continuously optimized according to the change of axle wheel Angle and the torque matching of Baja Racing.
Technical Paper

Research on Design of Electric Vehicle Sound Synthesis Based on Frequency Shift Algorithm

2024-04-09
2024-01-2335
The active sound generation systems (ASGS) for electric vehicles (EVs) play an important role in improving sound perception and transmission in the car, and can meet the needs of different user groups for driving and riding experiences. The active sound synthesis algorithm is the core part of ASGS. This paper uses an efficient variable-range fast linear interpolation method to design a frequency-shifted and pitch-modified sound synthesis algorithm. By obtaining the operating parameters of EVs, such as vehicle speed, motor speed, pedal opening, etc., the original sound signal is interpolated to varying degrees to change the frequency of the sound signal, and then the amplitude of the sound signal is determined according to different driving states. This simulates an effect similar to the sound of a traditional car engine. Then, a dynamic superposition strategy is proposed based on the Hann window function.
Technical Paper

Performance Comparison Analysis between Biodiesel and Diesel over a Commercial DOC Catalyst

2024-04-09
2024-01-2707
Biodiesel is a promising alternative to traditional diesel fuel due to its similar combustion properties to diesel and lower carbon emissions on a well-to-wheel basis. However, combusting biodiesel still generates hydrocarbon (HC), CO, NOx and particulate matter (PM) emissions, similar to those from traditional diesel fuel usage. Therefore, aftertreatment systems will be required to reduce these emissions to meet increasingly stringent emission regulations to minimize the impact to the environment. Diesel oxidation catalysts (DOC) are widely used in modern aftertreatment systems to convert unburned HC and CO, to partially convert NO to NO2 to enhance downstream selective catalytic reaction (SCR) catalyst efficiency via fast SCR and to periodically clean-up DPF via controlled soot oxidation. In this work, we focus on the performance difference between biodiesel and diesel over a commercial DOC catalyst to identify the knowledge gap during the transition from diesel fuel to biodiesel.
Technical Paper

3-D Multiphase Flow Simulation of Coolant Filling and Deaeration Processes in an Engine Coolant System

2024-01-16
2024-26-0310
The thermal performance of an engine coolant system is efficient when the engine head temperature is maintained within its optimum working range. For this, it is desired that air should not be entrapped in the coolant system which can lead to localized hot spots at critical locations. However, it is difficult to eliminate the trapped air pockets completely. So, the target is to minimize the entrapped air as much as possible during the coolant filling and deaeration processes, especially in major components such as the radiator, engine head, pump etc. The filling processes and duration are typically optimized in an engine test stand along with design changes for augmenting the coolant filling efficiency. However, it is expensive and time consuming to identify air entrapped locations in tests, decide on the filling strategy and make the design changes in the piping accordingly.
Technical Paper

Research on the Harmonics-Based the Optimization Algorithm for the Active Synthesis of Automobile Sound

2023-05-08
2023-01-1045
The technology of active sound generation (ASG) for automobiles is one of the most effective methods to flexibly achieve the sound design that meets the expectations of different user groups, and the active sound synthesis algorithms are crucial for the implementation of ASG. In this paper, the Kaiser window function-based the harmonic synthesis algorithm of automobile sound is proposed to achieve the extraction of the order sounds of target automobile. And, the suitable fitting functions are utilized to construct the mathematical model between the engine speed information and the amplitude of the different order sound. Then, a random phase correction algorithm is proposed to ensure the coherence of the synthesized sounds. Finally, the analysis of simulation results verifies that the established method of the extraction and synthesis of order sound can meet the requirements of target sound quality.
Technical Paper

Dynamic Simulation and Optimization of Vehicle-Mounted Multifunctional Mechan-Ical Arm

2023-04-11
2023-01-0772
The multi-functional mechanical arm equipped on engineering vehicle can achieve different functions by installing different mechanism devices through the interface at the end of the mechanical arm. It can achieve functions like engineering construction and road rescue. Mechanical arm systems often work in complex environments, which requires good reliability and safety of the boom system. When the mechanical boom is working, the pressure of each luffing cylinder is large, and the contact force and acceleration of each boom are complex, which requires a certain degree of verification and optimization before it can be put into production. In this paper, a virtual prototype of a vehicle mounted hydraulic mechanical arm with four booms is established. Through ADAMS, the dynamic analysis of mechanical arm under multiple working conditions is carried out, the movement parameter changes and the pressure changes of each luffing cylinder are analyzed.
Technical Paper

Research on Overload Dynamic Identification Based on Vehicle Vertical Characteristics

2023-04-11
2023-01-0773
With the development of highway transportation and automobile industry technology, highway truck overload phenomenon occurs frequently, which poses a danger to road safety and personnel life safety. So it is very important to identify the overload phenomenon. Traditionally, static detection is adopted for overload identification, which has low efficiency. Aiming at this phenomenon, a dynamic overload identification method is proposed. Firstly, the coupled road excitation model of vehicle speed and speed bump is established, and then the 4-DOF vehicle model of half car is established. At the same time, considering that the double input vibration of the front and rear wheels will be coupled when vehicle passes through the speed bump, the model is decoupled. Then, the vertical trajectory of the body in the front axle position is obtained by Carsim software simulation.
Technical Paper

Simulation Analysis and Experimental Study of Baja Racing Car Frame Based on Special Working Conditions

2023-04-11
2023-01-0812
As an off-road racing car, driving conditions for a Baja racing car are particularly complex. Extreme working conditions such as deep pits and rocky roads have put higher demand on structural strength and frame safety. To solve this problem, extreme working conditions are first studied to check the safety of the steel tube frame of Baja racing cars. Secondly, based on Noise, Vibration, and Harshness (NVH) to explore the frame's characteristics, analyze the frame's six-order mode, make the corresponding optimization, and solve the resonance problem caused by engine excitation and other factors. Finally, the natural frequency of the frame is measured to verify the effectiveness of the NVH characteristic optimization results, and it is found that the experimental results match the theoretical values. The theoretical analysis results are mainly based on ANSYS software's static and modal analysis.
Technical Paper

Research on Cooperative Adaptive Cruise Control (CACC) Based on Fuzzy PID Algorithm

2023-04-11
2023-01-0682
For cooperative adaptive cruise control (CACC) system, a robust following control algorithm based on fuzzy PID principle is adopted in this paper. Firstly, a nonlinear vehicle dynamics model considering the lag of driving force and acceleration constraints was established. Then, with the vehicle’s control hierarchic, the upper controller takes the relative speed between vehicles and the spacing error as inputs to output the following vehicle's target acceleration, while the lower controller takes the target acceleration as inputs and the throttle opening and brake master cylinder pressure as outputs. For the setting of target spacing, this paper additionally considers the relative speed between vehicles and the acceleration of the front vehicle. Through testing, compared with the traditional variable safety distance model, the average distance reduces by 5.43% when leading vehicle is accelerating, while increases by 2.74% in deceleration.
Technical Paper

Topology Optimization Design on Cooling-Plate for Lithium-ion Battery Based on Electro-Thermal Model

2023-04-11
2023-01-0506
A flow channel design of the battery liquid cooling plate is carried out through the variable density topology optimization method according to the heat dissipation requirements of lithium-ion power batteries under actual working conditions. Firstly, given the non-uniform heat generation of lithium battery cells, the heat generation mechanism is studied so that the battery electro-thermal model is established, then the distribution regularity of heat generation rate in the cell at different discharge rates is obtained. Subsequently, through COMSOL Multiphysics simulation software, the multi-objective topology optimization of the primary configuration radiator is conducted. The weights of the optimization objectives minimum temperature and minimum flow resistance are determined by practical engineering application. Finally, an optimized model with a volume fraction of 50% was obtained.
Technical Paper

The Influences of Testing Conditions on DOC Light-Off Experiments

2023-04-11
2023-01-0372
Diesel oxidation catalyst (DOC) is one of the critical catalyst components in modern diesel aftertreatment systems. It mainly converts unburned hydrocarbon (HC) and CO to CO2 and H2O before they are released to the environment. In addition, it also oxidizes a portion of NO to NO2, which improves the NOx conversion efficiency via fast SCR over the downstream selective catalytic reduction (SCR) catalyst. HC light-off tests, with or without the presence of NOx, has been typically used for DOC evaluation in laboratory. In this work, we aim to understand the influences of DOC light-off experimental conditions, such as initial temperature, initial holding time, HC species, with or without the presence of NOx, on the DOC HC light-off behavior. The results indicate that light-off test with lower initial temperature and longer initial holding time (at its initial temperature) leads to higher DOC light-off temperature.
Technical Paper

Pressure Drop and Heat Transfer Analysis of Power Battery Liquid Cooling System

2022-12-16
2022-01-7122
The battery liquid cooling system can ensure that the battery works within a suitable temperature range, improve the safety performance of the battery system, and ensure the cruising range. This paper introduces a design scheme of a stamped double-parallel liquid cooling plate. Based on the STAR-CCM+ simulation software, a thermal simulation model of the battery management system is established to analyze the thermal behavior of the battery system and to study the effect of the inlet mass flow rate on the temperature of the top surface of the batteries. At the same time, with the analysis of the proportion of pressure drop of each component in the liquid cooling plate, an optimization of inserted part in the liquid cooling plate is proposed. The numerical analysis results are compared with the experimental results of the pressure drop to improve the effectiveness of the optimization scheme.
Technical Paper

A Layered Active Balance System for Lithium-ion Power Battery Based on Auxiliary Power

2022-08-30
2022-01-1132
In this paper, a high-efficiency and low-cost lithium-ion battery pack active balance system is designed. It adopts a distributed structure and consists of three parts: auxiliary power module, one-way isolated DC/DC conversion module, and a battery group. The battery single cells in the battery pack are layered and divided into m battery groups in total, and each battery group is composed of n battery single cells. Each battery group is connected to an isolated DC/DC conversion module, and all the conversion modules are connected in parallel with the auxiliary power. Taking the SOC average value of the all-single cells in one battery group as the balancing variable, the auxiliary power is controlled to charge the battery group with the lower SOC average value, so that the difference of the SOC average value of all battery groups is within the set threshold range, so as to realize the active balance of each battery group.
Technical Paper

A Multi-Axle and Multi-Type Truck Load Identification System for Dynamic Load Identification

2022-03-29
2022-01-0137
Overloading of trucks can easily cause damage to roads, bridges and other transportation facilities, and accelerate the fatigue loss of the vehicles themselves, and accidents are prone to occur under overload conditions. In recent years, various countries have formulated a series of management methods and governance measures for truck overloading. However, the detection method for overload behavior is not efficient and accurate enough. At present, the method of dynamic load identification is not perfect. No matter whether it is the dynamic weight measurement method of reconstructing the road surface or the non-contact dynamic weight measurement method, little attention is paid to the difference of different vehicles. Especially for different vehicles, there should be different load limits, and the current devices are not smart enough.
Technical Paper

Vehicle Feature Recognition Method Based on Image Semantic Segmentation

2022-03-29
2022-01-0144
In the process of truck overload and over-limit detection, it is necessary to detect the characteristics of the vehicle's size, type, and wheel number. In addition, in some vehicle vision-based load recognition systems, the vehicle load can be calculated by detecting the vibration frequency of specific parts of the vehicle or the change in the length of the suspension during the vehicle's forward process. Therefore, it is essential to quickly and accurately identify vehicle features through the camera. This paper proposes a vehicle feature recognition method based on image semantic segmentation and Python, which can identify the length, height, number of wheels and vibration frequency at specific parts of the vehicle based on the vehicle driving video captured by the roadside camera.
Technical Paper

Research on Brake Pad Particle Emissions and Temperature Reduction of a Brake Disc in Air Controlling System

2022-03-29
2022-01-0330
This paper addresses the brake pad particle emission during the braking process of a vehicle in motion. The frictional-constant contact between the disc brake and pads results in an increased temperature and wear of the pads. The emission of brake pad particles into the atmosphere leads to an increase in air pollution and hence becomes hazardous to the human body. In this paper, a wheel brake disc is installed in a ventilation system where the specific air flow is introduced in order to investigate the thermal performance and the emission of particles from the brake pads. A mathematical model using the fundamental parameters of the brake disc and ventilation system is established. The behavior of the heat transfer is studied using computational fluid dynamics (CFD). The particle emission rate from the pads is calculated under the assumption of uniform constant pressure distribution at the contact surface of the brake disc and pad.
Technical Paper

Impact of Chemical Contaminants on Stoichiometric Natural Gas Engine Three-Way Catalysts with High Mileage History

2022-03-29
2022-01-0542
Stoichiometric natural gas engines with three-way catalysts emit less NOx and CH4 due to their higher efficiency compared to lean-burn natural gas engines. Although hydrothermal aging of three-way catalysts has been extensively studied, a deeper understanding beyond hydrothermal aging is needed to explain real-world performance, especially for natural gas engines with near-zero NOx emissions. In this investigation, field-aged three-way catalysts were characterized to identify the contribution of chemical aging to their overall performance. It was found that the sulfur species on the field-aged TWCs were entirely distributed along the catalyst length, showing a decreasing trend, whereas phosphorous contamination was mainly observed at the inlet section of the three-way catalysts, and the phosphorous concentration declined sharply along the axial length.
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