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Technical Paper

Computer Vision-Based V2X Collaborative Perception

2022-03-29
2022-01-0073
This paper presents the computer vision-based V2X collaborative perception. Our system uses a forward-looking camera in the host vehicle. The camera detects road users such as pedestrians, vehicles, and motorcycles. Such information includes object type, relative location, direction, and speed. This information is used to compose proxy Basic Safety Messages on behalf of the detected objects. Early adopters of the V2X technology can experience the benefits of enhanced V2X market penetration. The outcome of adopting this concept will result in an inflated V2X market penetration rate leading to earlier safety, mobility, and situational awareness improvements. The ultimate goal is for all road participants to be fully aware of each other. The novelty of our work is the integration of computer vision-based detection and LTE-V V2X communications, in addition to implementing the concept for pedestrians and bicyclists.
Technical Paper

Assessment of Novel V2X Applications Using a Simulation Platform

2021-04-06
2021-01-0115
Vehicle to Everything (V2X) technology has been studied extensively in the past years. Limited pilot and production deployments, and research work have demonstrated V2X benefits. These include improvement to safety, mobility conditions and environmental benefits. Several safety and mobility applications have been investigated in literature. Nonetheless, V2X holds a potential for broader innovation in connected and automated vehicle applications. Feasibility assessment and algorithm validation of such applications may prove to be challenging. This results from costs associated with test track rental and equipping vehicles with V2X technology. Besides, limited V2X penetration rate leads to unavailability of naturalistic testing environment. In this paper, we investigate the use of the autonomous vehicle simulation, named Carla, for V2X application validation. Carla is an open source project that we altered to enable V2X applications assessment.
Technical Paper

Validation of Wireless Power Transfer up to 11kW Based on SAE J2954 with Bench and Vehicle Testing

2019-04-02
2019-01-0868
Wireless Power Transfer (WPT) promises automated and highly efficient charging of electric and plug-in-hybrid vehicles. As commercial development proceeds forward, the technical challenges of efficiency, interoperability, interference and safety are a primary focus for this industry. The SAE Vehicle Wireless Power and Alignment Taskforce published the Recommended Practice J2954 to help harmonize the first phase of high-power WPT technology development. SAE J2954 uses a performance-based approach to standardizing WPT by specifying ground and vehicle assembly coils to be used in a test stand (per Z-class) to validate performance, interoperability and safety. The main goal of this SAE J2954 bench testing campaign was to prove interoperability between WPT systems utilizing different coil magnetic topologies. This type of testing had not been done before on such a scale with real automaker and supplier systems.
Technical Paper

A Systems Engineering Approach to Verification of Distributed Body Control Applications Development

2010-10-19
2010-01-2328
An effective methodology for design verification and product validation is always a key to high quality products. As many body control applications are currently implemented across multiple ECUs distributed on one or more vehicle networks, verification and validation of vehicle-level user functions will require availability of both the vehicle networks and multiple ECUs involved in the implementation of the user functions. While the ECUs are usually developed by different suppliers and vehicle networks' infrastructure and communication protocols are normally maintained and developed by the OEM, each supplier will be faced with a similar challenge - the ECU being developed cannot be fully verified and tested until all other ECUs and their communication networks are available in the final development stage.
Journal Article

Signal Processing for Rough Road Detection

2010-04-12
2010-01-0673
Misfire diagnostics are required to detect missed combustion events which may cause an increase in emissions and a reduction in performance and fuel economy. If the misfire detection system is based on crankshaft speed measurement, driveline torque variations due to rough road can hinder the diagnosis of misfire. A common method of rough road detection uses the ABS (Anti-Lock Braking System) module to process wheel speed sensor data. This leads to multiple integration issues including complexities in interacting with multiple suppliers, inapplicability in certain markets and lower reliability of wheel speed sensors. This paper describes novel rough road detection concepts based on signal processing and statistical analysis without using wheel speed sensors. These include engine crankshaft and Transmission Output Speed (TOS) sensing information. Algorithms that combine adaptive signal processing and specific statistical analysis of this information are presented.
Technical Paper

General Motors Small Front Wheel Drive Six speed Automatic Transmission Family

2010-04-12
2010-01-0857
General Motors introduced a family of small front wheel drive six speed automatic transmissions for the 2008 model year. The family currently has two variants: 6T40 and 6T45, which cover a range of vehicles from small & compact cars to small SUVs and handle engines torque capacities up to 240 Nm Gas(280 Nm Diesel) & 315 Nm Gas (380 Nm Diesel) respectively. The 6T40/45 transmissions replace GM traditional four speed automatic wrap around transmissions 4T40/45. The wrap around transmissions have Torque Converter, Pump & Controls on the engine axis and the rest of the transmission content on the output axis. The 6T40/45 have an on-axis architecture with majority of the transmission content on the engine axis and final drive & differential on the output axis. The 4T40/45 have input chain transfer whereas the 6T40/45 have an output chain transfer.
Technical Paper

Improvement on Cylinder-to-Cylinder Variation Using a Cylinder Balancing Control Strategy in Gasoline HCCI Engines

2010-04-12
2010-01-0848
Homogenous Charge Compression Ignition (HCCI) combustion offers significant efficiency improvements compared to conventional gasoline engines. However, due to the nature of HCCI combustion, traditional HCCI engines show some degree of sensitivity to in-cylinder thermal conditions; thus higher cylinder-to-cylinder variation was observed especially at low load and high load operating conditions due to different injector characteristics, different amount of reforming as well as non-uniform EGR distribution. To address these issues, a cylinder balancing control strategy was developed for a multi-cylinder engine. In particular, the cylinder balancing control strategy balances CA50 and AF ratio at high load and low load conditions, respectively. Combustion noise was significantly reduced at high load while combustion stability was improved at low load with the cylinder balancing control.
Technical Paper

FEA Predictions and Test Results from Magnesium Beams in Bending and Axial Compression

2010-04-12
2010-01-0405
Finite element analysis (FEA) predictions of magnesium beams are compared to load versus displacement test measurements. The beams are made from AM60B die castings, AM30 extrusions and AZ31 sheet. The sheet and die cast beams are built up from two top hat sections joined with toughened epoxy adhesive and structural rivets. LS-DYNA material model MAT_124 predicts the magnesium behavior over a range of strain rates and accommodates different responses in tension and compression. Material test results and FEA experience set the strain to failure limits in the FEA predictions. The boundary conditions in the FEA models closely mimic the loading and constraint conditions in the component testing. Results from quasi-static four-point bend, quasi-static axial compression and high-speed axial compression tests of magnesium beams show the beam's behavior over a range of loadings and test rates. The magnesium beams exhibit significant material cracking and splitting in all the tests.
Technical Paper

Mechanical and Thermophysical Properties of Magnesium Alloy Extrusions

2010-04-12
2010-01-0410
Magnesium alloy extrusions offer potentially more mass saving compared to magnesium castings. One of the tasks in the United States Automotive Materials Partnership (USAMP) ?Magnesium Front End Research and Development? (MFERD) project is to evaluate magnesium extrusion alloys AM30, AZ31 and AZ61 for automotive body applications. Solid and hollow sections were made by lowcost direct extrusion process. Mechanical properties in tension and compression were tested in extrusion, transverse and 45 degree directions. The tensile properties of the extrusion alloys in the extrusion direction are generally higher than those of conventional die cast alloys. However, significant tension-compression asymmetry and plastic anisotropy need to be understood and captured in the component design.
Technical Paper

Monotonic and Fatigue Behavior of Magnesium Extrusion Alloy AM30: An International Benchmark Test in the “Magnesium Front End Research and Development Project”

2010-04-12
2010-01-0407
Magnesium alloys are the lightest structural metal and recently attention has been focused on using them for structural automotive components. Fatigue and durability studies are essential in the design of these load-bearing components. In 2006, a large multinational research effort, Magnesium Front End Research & Development (MFERD), was launched involving researchers from Canada, China and the US. The MFERD project is intended to investigate the applicability of Mg alloys as lightweight materials for automotive body structures. The participating institutions in fatigue and durability studies were the University of Waterloo and Ryerson University from Canada, Institute of Metal Research (IMR) from China, and Mississippi State University, Westmorland, General Motors Corporation, Ford Motor Company and Chrysler Group LLC from the United States.
Technical Paper

Electro-Hydraulic Fully Flexible Valve Actuation System for Engine Test Cell

2010-04-12
2010-01-1200
Fully Flexible Valve Actuation (FFVA) systems provide maximum flexibility to adjust lift profiles of engine intake and exhaust valves. A research grade electro-hydraulic servo valve based FFVA system was designed to be used with an engine in a test cell to precisely follow desired lift profiles. Repetitive control was chosen as the control strategy. Crank angle instead of time is used to trigger execution to ensure repeatability. A single control is used for different engine speeds even though the period for one revolution changes with engine speeds. The paper also discusses lift profile extension, instantaneous lift profile switching capability and built-in safety features.
Technical Paper

Diagnosis of Off-Brake Performance Issues with Low Range Pressure Distribution Sensors

2010-04-12
2010-01-0073
Brake caliper and corner behavior in the off-brake condition can lead, at times, to brake system performance issues such as residual drag (and related issues such as pulsation, judder, and loss of fuel economy), and caliper pryback during aggressive driving maneuvers. The dynamics in the brake corner can be strikingly complex, with numerous friction interfaces, rubber component and grease dynamics, deflections of multiple components, and significant dependence on usage conditions. Displacements of moving parts are usually small, and the residual forces in the caliper interfaces involved are also small in comparison with other forces acting on the same components, making direct observation very difficult. The present work attempts to illuminate off-brake behavior in two different conditions - residual drag and pryback - through the use of low-range pressure distribution sensors placed in between the caliper (pistons and fingers) and the brake pad pressure plates.
Technical Paper

Development for an Aged Tire Durability Standard - Rationale for a Steady State DOE

2008-04-14
2008-01-1495
In response to the TREAD act of 2002, ASTM F09.30 Aged Tire Durability Task Group was formed with the objective of developing a scientifically valid, short duration aged durability test which correlates to field behavior. The target end-of-test condition was belt edge separation (or related damage). One strategy, driven by that objective, has been a steady state design of experiment investigating aging temperature and duration as well as roadwheel speed, pressure and deflection. The rationale behind investigating a steady state test and selecting these parameters and methodology for setting their initial values is reviewed.
Technical Paper

Development for an Aged Tire Durability Standard - Steady State DOE Study

2008-04-14
2008-01-1493
In the work leading to the TREAD Act, some members of Congress expressed the need for some type of aging test on light vehicle tires. Since no industry-wide recommended practice existed, the ASTM F09.30 Aged Tire Durability task group was established in 2002 to develop a scientifically valid, short duration, laboratory aged tire durability test which correlates to in-service aging. The target end-of-test condition was belt edge separation (or related tire conditions). One strategy, driven by that objective, has been a Steady State DOE investigating aging temperature and duration, as well as, roadwheel speed, pressure and deflection. Testing was performed on three tire types, including two where relevant field aging data was publicly available from NHTSA studies. A region of interest, within the design space, was identified where target end-of-test conditions were possible and undesirable (non-target or non-representative of those seen in consumer use) were avoided.
Technical Paper

An Investigation into the Variability of Sound Transmission Loss Tests

2007-05-15
2007-01-2387
In many cases, the results from a sound transmission loss (STL) test can differ from facility to facility. Despite the presence of standardized test specifications such as SAE J1400 [1], many issues can create variations in the data unique to that particular setup. These situations have presented themselves in recent tasks in which a reverberation room was relocated into a smaller area than was previously available. Current test projects in the relocated test facility have shown a need to better understand the details influencing the quality of the test data. Issues such as the sample orientation, the volume of the reverberation room, the quality of the sealing between the reverberation and anechoic rooms and even the material itself or the operator's style of positioning the sample all had to be reconsidered. It was determined that an investigation into causes of these differences needed to be launched to improve the setup of the STL test and provide more reliable data.
Technical Paper

Effect of Element Size and Pre-deformation on Unsafe Zone Structural Finite Element Analyses

2007-04-16
2007-01-0980
Structural finite element analyses (FEA) are usually performed in two zones - safe zone and unsafe zone related to the status of a structure after loading. Safe zone structural FEA focus on the deformation behavior prediction of a component or a structural system. While unsafe zone structural FEA do not only focus on their deformation behavior but also their failure behavior prediction. As a fatal disaster or a high cost often results from the premature rapture of critical parts, it is very important to predict the catastrophic failure possibility and process of a component or a structural system. Unsafe zone structural FEA is one of the feasible methods making such a prediction possible. In this paper, the deformation behavior and necking process of automotive steels were discussed based on their stress-strain curves obtained from standard tension tests. New material model was developed for high strength (HS) steel through simulating a standard tension test.
Technical Paper

Lead-time Reduction in Stamping CAE and Die Face Development using Massively Parallel Processing in Forming Simulations

2007-04-16
2007-01-1678
Since 1997, General Motors Body Manufacturing Engineering - Die Engineering Services (BME-DES) has been working jointly with our software vendor to develop and implement a parallel version of stamping simulation software for mass production analysis applications. The evolution of this technology and the insight gained through the implementation of DMP/MPP technology as well as performance benchmarks are discussed in this publication.
Technical Paper

General Motors DEXRON®-VI Global Service-Fill Specification

2006-10-16
2006-01-3242
During early 2005 General Motors released a newly developed ATF for the factory fill of all GM Powertrain stepped gear automatic transmissions. The new fluid provided significantly improved performance in terms of friction durability, viscosity stability, aeration and foam control and oxidation resistance. In addition, the fluid has the potential to enable improved fuel economy and extended drain intervals. Since the performance of the new fluid far exceeded that of the DEXRON®-III service fill fluids available at the time it became necessary to upgrade the DEXRON® service fill specification in order to ensure that similar fluids were available in the market for service and repair situations. This latest upgrade to the service fill specification is designated DEXRON®-VI [1].
Technical Paper

Chemiluminescence Measurements of Homogeneous Charge Compression Ignition (HCCI) Combustion

2006-04-03
2006-01-1520
A spectroscopic diagnostic system was designed to study the effects of different engine parameters on the chemiluminescence characteristic of HCCI combustion. The engine parameters studied in this work were intake temperature, fuel delivery method, fueling rate (load), air-fuel ratio, and the effect of partial fuel reforming due to intake charge preheating. At each data point, a set of time-resolved spectra were obtained along with the cylinder pressure and exhaust emissions data. It was determined that different engine parameters affect the ignition timing of HCCI combustion without altering the reaction pathways of the fuel after the combustion has started. The chemiluminescence spectra of HCCI combustion appear as several distinct peaks corresponding to emission from CHO, HCHO, CH, and OH superimposed on top of a CO-O continuum. A strong correlation was found between the chemiluminescence light intensity and the rate of heat release.
Technical Paper

Effect of Pre-deformation on Structural Finite Element Analysis of Mild Steel Parts

2006-04-03
2006-01-0313
The deformation behavior of mild steels was discussed through analyzing a typical stress-strain curve obtained from standard tension tests. Material parameters were calculated from the stress-strain curve and a power-law model was developed for this typical mild steel. Based on the calculated material parameters, material property change with pre-deformation was studied and new stress-strain curves were developed for this mild steel after different pre-deformation. A rectangular tube model related to different pre-deformation magnitudes was created using LS-DYNA. The deformation behavior of this rectangular tube under four different basic loading conditions - tension, compression, bending, and torsion - was investigated through finite element analyses. The variation of internal energy and reaction force with the magnitude of pre-deformation and subsequent structural deformation was studied.
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