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For manual transmissions, including the automated types, reduced shifting effort and easy of gear set engagements in a short period of time without rattles and shakes are major requirements for the shift quality evaluations. Performance of the synchronizer mechanisms depends highly on the design, material and arrangement of the transmission synchronization components; thus, the synchronization process is a mechanical and tribological process which is influenced by numerous design parameters of the synchronizers, constraints and properties of the lubricated contacts. In this study, a detailed multi-body-dynamics model for a HCV (Heavy Commercial Vehicle) transmission gearset is presented; various synchronization simulations are performed and the results are compared with the objective shift quality measurements. The developed model yields total synchronization and engagement time based on the applied gear shifting effort.

Engine design is crucial in terms of NVH. It is the sources of vibration for a vehicle. Nowadays engine tends to being smaller and less stiff and more powerful according to predecessor. Small engines with high power is inherently generates extreme force and vibrations and accordingly generates more noise. Thus engine structure and also engine main components should be designed to prevent this vibration. There are two main sources: One of them is combustion and other is inertia loads. Due to this sources engine structure can cause severe vibration and accordingly this can cause noise via transmitting it into vehicle with both structure and airborne. This paper focused on to reduce engine vibration level with changing the combustion inputs such as cylinder pressure parameters and inertia parameters like piston mass, conrod length and balancing parameters. Design of experiment is used to obtain most robust case in terms of NVH.

In an effort to support design and testing activities at product development lifecycle of the engine, proper duty cycle is required. However, to collect data and develop accurate duty cycles, there are not any vehicles equipped with prototype engines at customers. Therefore, in this paper, discrete duty cycle development methodology is studied to generate trailer truck engine usage profile which represents driving conditions in Turkey for engines in development phase. Cycles are generated using several vehicles equipped with prototype engines and professional drivers that can mimic customer usage. Methodology is based on defining real-world customer driving profile, discretizing real-world drives into separate events, collecting vehicle data from each discrete drive, determining the weight of events by conducting customer surveys and creating a representative reference usage profile with data analysis.

Styrene, or ethylbenzene, is mainly used as a monomer for the production of polymers, most notably Styrofoam. In the synthetis of styrene, the feedstock of benzene and ethylene is converted into aromatic oxygenates such as benzaldehyde, 2-phenyl ethanol and acetophenone. Benzaldehyde and phenyl ethanol are low value side streams, while acetophenone is a high value intermediate product. The side streams are now principally rejected from the process and burnt for process heat. Previous in-house research has shown that such aromatic oxygenates are suitable as diesel fuel additives and can in some cases improve the soot-NOx trade-off. In this study acetophenone, benzaldehyde and 2-phenyl ethanol are each added to commercial EN590 diesel at a ratio of 1:9, with the goal to ascertain whether or not the lower value benzaldehyde and 2-phenyl ethanol can perform on par with the higher value acetophenone. These compounds are now used in pure form.

In recent years, due to the growing problem of environmental pollution and climate change internal combustion engine stroke volume size has been reduced. The use of down-sized engines provides benefit for reducing emissions and fuel consumption especially at the inner city driving conditions. However, when the engine demands additional power, utilizing a turbocharging system is required. This study is a joint work of Istituto Motori CNR with Automotive Laboratory of Mechanical Engineering Faculty of Istanbul Technical University (ITU) and the objective of this study was devoted to increase the understanding of various engine operating conditions on emissions, especially at low load. The trade-off between Nitrogen Oxide (NOx) and Particulate Matter (PM) emissions in a Diesel engine has been examined depending on turbocharging rates and the rate of Exhaust Gas Recirculation (EGR) applied.

This paper presents a large eddy simulation study of the liquid spray mixing with hot ambient gas in a constant volume vessel under engine-like conditions with the injection pressure of 1500 bar, ambient density 22.8 kg/m₃, ambient temperature of 900 K and an injector nozzle of 0.09 mm. The simulation results are compared with the experiments carried out by Pickett et al., under similar conditions. Under modern direct injection diesel engine conditions, it has been argued that the liquid core region is small and the droplets after atomization are fine so that the process of spray evaporation and mixing with the air is controlled by the heat and mass transfer between the ambient hot gas and central fuel flow. To examine this hypothesis a simple spray breakup model is tested in the present LES simulation. The simulations are performed using an open source compressible flow solver, in OpenFOAM.

With the advent of the KIVA-4 code which employs an unstructured mesh to represent the engine geometry, the gap in flexibility between commercial and research modeling software becomes more narrow. In this study, we tried to perform a full cycle simulation of a 4-stroke HD diesel engine represented by a highly boosted research IF (Isotta Fraschini) engine using the KIVA-4 code. The engine mesh including the combustion chamber, intake and exhaust valves and helical manifolds was constructed using optional O-Grids catching a complex geometry of the engine parts with the help of the ANSYS ICEM CFD software. The KIVA-4 mesh input was obtained by a homemade mesh converter which can read STAR-CD and CFX outputs. The simulations were performed on a full 360 deg mesh consisting of 300,000 unstructured hexahedral cells at BDC. The physical properties of the liquid fuel were taken corresponding to those of real diesel #2 oil.

A timing drive model was developed based on computer-aided simulation methods and used to calculate the contribution of each system component to the overall timing drive friction loss at various engine operating conditions. Combining the analytical results and statistical methods, an optimization study was performed to calculate the ideal system design parameters such as hydraulic tensioner spring force and flow rate, sprocket tooth profiles and circularity, and oil supply pressure. The simulation results revealed that while the plastic guide - timing chain friction is responsible for the most part of the frictional losses, the contribution of timing chain friction increases with increasing speed. It was found that the tensioner guide is the key element in the guiding system that causes friction losses. Furthermore, tensioner spring force and engine oil pressure were identified as major design parameters that influence the efficiency of the timing drive.

Efficient use of oil resources has become the number one priority throughout the world. Vehicles, operating with alternative fuels like solar or hydrogen energy are still in the development phase. In this transition period, automotive companies are trying to produce more efficient road vehicles to reduce the negative impacts of the internal combustion engine. Advances in high-efficiency electrical machines (EM), high-specific energy/power units, lower-cost power electronics and embedded systems have promoted the use of EM solely and/or along with the internal combustion engine (ICE) to develop pollution-free vehicles. Due to the high cost of the energy storage units for a pure electric drive the current trend is towards the practice of hybrid electric vehicle (HEVs).

Unburned hydrocarbon (UHC) and carbon monoxide (CO) emission sources are examined in an optical, light-duty diesel engine operating under low load and engine speed, while employing a highly dilute, partially premixed low-temperature combustion (LTC) strategy. The impact of engine load and charge dilution on the UHC and CO sources is also evaluated. The progression of in-cylinder mixing and combustion processes is studied using ultraviolet planar laser-induced fluorescence (UV PLIF) to measure the spatial distributions of liquid- and vapor-phase hydrocarbon. A separate, deep-UV LIF technique is used to examine the clearance volume spatial distribution and composition of late-cycle UHC and CO. Homogeneous reactor simulations, utilizing detailed chemical kinetics and constrained by the measured cylinder pressure, are used to examine the impact of charge dilution and initial stoichiometry on oxidation behavior.

This study mainly focuses on oil consumption behavior of laser textured cylinder bores. The results of an experimental study performed on a six cylinder, 9.0 L capacity diesel engine is presented. The engine has Compacted Graphite Iron (CGI) cylinder block, and parent bore power cylinder design. Both an instantaneous oil consumption measurement method, sulfur-tracing, and a conventional oil consumption measurement method, “drain and weigh”, are used in determining the effects of different laser texture parameters at different running conditions. Oil consumption measurement results with the conventional plateau honed surface in comparison with the laser honed surface are also discussed.

There is an increasing trend in the worldwide automotive area towards developing hybrid electric vehicles as an intermediate solution to fulfill the new, more stringent pollutant emission level requirements set by governments. Conversion of braking energy into electrical energy stored in the battery through regenerative braking is an important aspect of hybrid electric vehicles that increases their fuel efficiency. This paper presents an electric regenerative power assisted brake algorithm developed to enhance energy efficiency of a front and rear wheel drive parallel hybrid electric commercial vehicle. The commercial vehicle used in this study is a second generation research prototype Ford Transit Parallel Hybrid Electric Van. The existing hydraulic brake system of this van was not altered for reasons of safety and reliability in the case of a problem with regenerative barking.

In a Hybrid Electric Vehicle (HEV), the main aim is to decrease the fuel consumption and emissions without significant loss of driving performance. Maximizing Overall Efficiency Strategy (MOES) algorithm, presented here, distributes the power demand among the available paths to the wheels to improve fuel economy. In MOES, the vehicle is considered as a system whose input and output are power capability of consumed fuel and actual power transferred to the road, respectively. The aim of the strategy is to maximize the overall efficiency of the vehicle determined as the ratio of output power to input power. The control algorithm and driver model were prepared within Simulink and used to drive the Carmaker model of the vehicle which is a Ford Transit hybrid electric research prototype van. Simulations were carried out in 3 modes of the vehicle; conventional mode, regenerative braking only mode and full MOES mode to analyze the role of optimization better.

The paper describes a novel method for calculating the residual gas fraction and the trapping efficiency in a 2 stroke engine. Assuming one dimensional compressible flow through the inlet and exhaust ports, the method estimates the instantaneous mass flowing in and out from the combustion chamber; later the residual gas fraction and trapping efficiency are estimated combining together the perfect displacement and perfect mixing scavenging models. It is assumed that when the intake port opens, the fresh mixture is pushing out the burned charge without any mixing and after a multiple of the time needed for the largest eddy to perform one rotation, the two gasses are instantly mixed up together and expelled. The result is a very simple algorithm that does not require much computational time and is able to estimate with high level of precision the trapping efficiency and the residual gas fraction in 2 stroke engines.

It has been known from multi-zone simulations that HCCI combustion can be significantly affected by temperature stratification of the in-cylinder gas. With the same combustion timing (i.e. crank angles at 50% heat release, denoted as CA50), large temperature stratification tends to prolong the combustion duration and lower down the in-cylinder pressure-rise-rate. With low pressure-rise-rate HCCI engines can be operated at high load, therefore it is of practical importance to look into more details about how temperature stratification affects the auto-ignition process. It has been realized that multi-zone simulations can not account for the effects of spatial structures of the stratified temperature field, i.e. how the size of the hot and cold spots in the temperature field could affect the auto-ignition process. This question is investigated in the present work by large eddy simulation (LES) method which is capable of resolving the in-cylinder turbulence field in space and time.

Nowadays for small-scale power generation there are electrochemical batteries and mini engines. Many efforts have been done for improving the power density of the batteries but unfortunately the value of 1 MJ/kg seems to be asymptotic. If the energy source is an organic fuel which has an energy density of around 29 MJ/kg with a minimum overall efficiency of only 3.5%, this device would surpass the batteries. This paper is the fifth of a series of publications aimed to study the HCCI combustion process in the milli domain at high engine speed in order to design and develop VIMPA, Vibrating Microengine for Low Power Generation and Microsystems Actuation. Previous studies ranged from general characterization of the HCCI combustion process by using metal and optical engines, to more specific topics for instance the influence of the boundary layer and quenching distance on the quality of the combustion.

Power supply systems play a very important role in applications of everyday life. Mainly, for low power generation, there are two ways of producing energy: electrochemical batteries and small engines. In the last few years many improvements have been carried out in order to obtain lighter batteries with longer duration but unfortunately the energy density of 1 MJ/kg seems to be an asymptotic value. If the energy source is an organic fuel with an energy density of around 29 MJ/kg and a minimum overall efficiency of only 3.5%, this device can surpass the batteries. Nowadays the most efficient combustion process is HCCI combustion which is able to combine high energy conversion efficiency and low emission levels with a very low fuel consumption. In this paper, an investigation has been carried out concerning the effects of the compression ratio on the performance and emissions of a mini, Vd = 4.11 [cm3], HCCI engine fueled with diethyl ether.

In HCCI you do not have the same control of the combustion like in SI and Diesel engines. Controlling the start of a combustion event is a difficult task and requires feedback from previous cycles. This feedback can be retrieved from ion current measurements. By applying a voltage over the spark gap, ions will lead a current and a signal that represents the combustion in the cylinder will be retrieved. Voltages of 450 V were used. The paper describes a new method to enhance the combustion phasing from the Ion current trace in HCCI engines. The method is using the knowledge of how the signal should look. This is known due to the fact that the shape of the ion current signal is similar from cycle to cycle. This new observation is shown in the paper. Also the correlation between the ion current and CA50 was studied. Later the signals have been used for combustion feedback.

Power supply systems play a very important role in everyday life applications. There are mainly two ways of producing energy for low power generation: electrochemical batteries and small engines. In the last few years, many improvements have been carried out in order to obtain lighter batteries with longer durations but unfortunately the energy density of 1 MJ/kg seems to be an asymptotic value. An energy source constituted of an organic fuel with an energy density around 29 MJ/kg and a minimum overall efficiency of only 3.5% could surpass batteries. Nowadays, the most efficient combustion process is HCCI combustion which has the ability to combine a high energy conversion efficiency with low emission levels and a very low fuel consumption. The present paper describes an investigation carried out on a modified model airplane engine, on how a pure HCCI combustion behaves in a small volume, Vd = 4.11 cm3, at very high engine speeds (up to 17,500 [rpm]).

An experimental study of a glow plug engine combustion process has been performed by applying chemiluminescence imaging. The major intent was to understand what kind of combustion is present in a glow plug engine and how the combustion process behaves in a small volume and at high engine speed. To achieve this, images of natural emitted light were taken and filters were applied for isolating the formaldehyde and hydroxyl species. Images were taken in a model airplane engine, 4.11 cm3, modified for optical access. The pictures were acquired using a high speed camera capable of taking one photo every second or fourth crank angle degree, and consequently visualizing the progress of the combustion process. The images were taken with the same operating condition at two different engine speeds: 9600 and 13400 rpm. A mixture of 65% methanol, 20% nitromethane and 15% lubricant was used as fuel.