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Technical Paper

Evaluation of the Full-Frontal Crash Regulation for the M1 Category of Vehicles from an Indian Perspective

2024-04-09
2024-01-2750
Background: The Indian automobile industry, including the auto component industry, is a significant part of the country’s economy and has experienced growth over the years. India is now the world’s 3rd largest passenger car market and the world’s second-largest two-wheeler market. Along with the boon, the bane of road accident fatalities is also a reality that needs urgent attention, as per a study titled ‘Estimation of Socio-Economic Loss due to Road Traffic Accidents in India’, the socio-economic loss due to road accidents is estimated to be around 0.55% to 1.35% of India’s GDP [27] Ministry of road transport and highways (MoRTH) accident data shows that the total number of fatalities on the road are the highest (in number terms) in the world. Though passenger car occupant fatalities have decreased over the years, the fatalities of vulnerable road users are showing an increasing trend. India has committed to reduce road fatalities by 50% by 2030.
Technical Paper

Virtual Validation of Gear Shifting Lever Assembly by Impact Simulation and Correlation with Testing

2022-10-05
2022-28-0375
Government’s focus on road safety requirements is resulting in faster adoption of stringent automobile safety regulations in India. In addition, due to changing customer preference, automobile companies are also working to provide safer vehicles in the market. Due to the complexity and high cost of the vehicle safety testing, more focus is given to development of CAE simulation technologies to validate the design for meeting regulatory norms, reducing design cycle time and number of physical tests. Safety requirement in vehicle safety regulations is to minimize the impact transfer to the occupants in case of vehicle crash. During vehicle crash condition, there is possibility that driver head may hit the gear shift lever assembly (GSLA) knob as it falls in the hitting area with respect to driver seat reference point (SRP). There is a regulatory requirement for the maximum acceleration level that is to be experienced by the driver during impact to prevent serious head injury.
Technical Paper

Methodology to Decide Overall Drive Performance Index of Passenger Vehicles

2022-10-05
2022-28-0100
Fun to drive, pick-up of vehicle, high acceleration feeling of vehicle, time to reach max velocities are some parameters prevailing in the passenger vehicle market. In addition to focusing on information about fuel economy declared by manufacturer, the customer also has drivability related criteria in his mind. Although drivability is subjective, it can be judged by using various parameters like maximum speed, pick-up feeling, overtaking acceleration, time to reach 0 – 100 km/h or 0 – 60 km/h, etc. While comparing two vehicles of the same segment, one vehicle may perform better on some of the parameters while losses on others. To decide overall drive performance of a vehicle based on various measured performance related parameters, a methodology is defined. This will help to understand the overall performance of a vehicle holistically and to compare its performance with other vehicles in a better way.
Technical Paper

Flexible Pedestrian Legform Impactor [FlexPLI] - Examination for Its Repeatability and Reproducibility

2021-09-22
2021-26-0011
Recently, the Flexible Pedestrian Legform Impactor (or Flex-PLI) - an advancement over the existing EEVC legform - was included in the Global Technical Regulation for Pedestrian Safety viz. GTR-9. The legform tool undergoes impact testing with vehicle at 40kmph in order to evaluate the frontal structure of vehicle for Pedestrian Safety. Being more biofidelic design over the old EEVC legform, Flex-PLI is more flexible and sensitive towards different vehicle designs, shapes and inner bumper structure. This flexibility and sensitiveness of its design also calls for examining the Manufactured FlexPLI for its efficacy under impact testing in terms of its Durability, Repeatability and Reproducibility. This study aims at validating the performance of the test device by building a platform for computing the variations in test results. In this study, three key aspects are identified to measure the performance of this device - Durability, Repeatability, and Reproducibility.
Technical Paper

Study of Vehicular CO2 Variations in MIDC

2021-09-22
2021-26-0196
With introduction of CAFÉ norms in India from Apr’17, the manufacturer of all M1 Category vehicles (not exceeding 3,500kg GVW) has to ascertain that they comply with Annual Corporate Average CO2 Target as defined in AIS-137 regulation which is becoming stricter in future. Hence CO2 emissions are becoming one of the major focus parameters during vehicle development. The assessment of CAFÉ compliance involves multiple steps. Firstly, test agency provides Type Approval and Conformity of Production emission test reports to the Designated Agency. Accordingly, every manufacturer submits Fuel consumption report/Passbook to the Designated Agency on annual basis. After verification of all data, the Designated Agency issues a status of compliance to the Manufacturer. Such detailed assessment protocol presents a huge challenge for any manufacturer in maintaining the consistency/accuracy of CO2 produced by manufactured vehicles within the Type Approved Limit.
Technical Paper

Design Optimization of Hood System for Pedestrian Headform Protection

2016-02-01
2016-28-0250
Hood is the closure provided in the frontal portion of the vehicle for covering the engine room. Any component disposed in the frontal portion of the vehicle becomes important because of aesthetic as well as regulatory requirements. Introduction of new regulations like pedestrian protection brings new challenges for the original equipment manufacturers and the governing authorities. Introduction of Pedestrian Protection regulation, a recent development in the automotive industry, has thrown several questions in front of original equipment manufacturers. This work explains the procedure to address such question and the learning associated with it.
Technical Paper

Energy Dissipation Test: Effect of After-market Interior Fitments on Deceleration Values and Sharp Edges in Passenger Cars

2009-04-20
2009-01-0052
Energy dissipation testing of vehicle's interior fitments is done at various defined locations as per the regulation ECE R21. Interior fitting impact tests became mandatory in April 2006 for models manufactured from April 2006 and April 2007 for models being manufactured before April 2006 in India. With the implementation of stringent safety regulations in India, it is mandatory that every manufacturer tests and certifies their product to comply with the automotive safety standards. Automotive industry has a challenging task of designing and evaluating the components that play a vital role in the event of an unfortunate accident. In this context, a number of tests on safety belt anchorages, seat anchorages and interior fittings such as instrument panel, steering wheel etc., are conducted.
Technical Paper

High Speed Image Analysis: A multi parametric study affecting measurements in controlled impact tests

2008-01-09
2008-28-0053
The field of Passive Safety is of primary focus for the automobile manufacturers. Number of changes has been incorporated in today’s passenger car, which not only protects its occupants but also other road users. This revolutionary change in technology calls for new development in evaluation procedures. Crash testing of vehicles is one such massive field of research. The nature and cost of these tests increases the need for better measurement techniques. High speed cameras are often used in the crash tests and image processing is done to study the deformation characteristics, dummy kinematics and steering wheel displacements. This paper discusses the effect of key factors like Camera positioning and 2D Calibration on the analysis of high speed images. The paper also discusses the experimental evaluation carried out to validate the same.
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