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Technical Paper

Fuel Consumption Improvement of a New Generation Diesel Engine for Passenger Cars by Quantitative Management of Thermal Efficiency Control Factors and Expansion of Load Range of Premixed Charge Compression Ignition Combustion

2023-09-29
2023-32-0022
To achieve carbon-neutrality, internal combustion engines need to further improve their thermal efficiency to reduce CO2 emissions. To accomplish this, it is necessary to quantify and enhance five factors that control indicated thermal efficiency: compression ratio, specific heat ratio, combustion duration, combustion timing, and heat transfer to wall. In this work, quantitative targets for each factor were defined, which were derived from a simulation that considered the influence of heterogeneity of diesel combustion on thermal efficiency. The simulation utilized a two-zone combustion model. In particular, the targets for the combustion duration, combustion timing and heat transfer to wall were increased significantly compared to those for a conventional engine, in anticipation of an expansion of the load range of premixed charge compression ignition (PCI) combustion to higher loads.
Technical Paper

Vaporization and Turbulence Characteristics of High Pressure Gasoline Sprays Impinging on a Wall

2019-12-19
2019-01-2247
To get a better understanding of the characteristics of the high pressure gasoline sprays impinging on a wall, a fundamental study was conducted in a high-temperature high-pressure constant volume vessel under the simulated engine conditions of in-cylinder pressures, temperatures, and wall temperatures. The injection pressure was varied from 20 to 120 MPa. The spray tip penetration, vapor mass distribution, and vaporization rate were quantitatively measured with the laser absorption-scattering (LAS) technique. The velocity fields of the wall-impinging sprays under vaporizing conditions were measured with the particle image velocimetry (PIV) technique using silicone oil droplets as tracers. The effects of injection pressure and spray/wall interactions on spray characteristics were investigated. The results showed that the increased injection pressure improved penetration, vaporization, and turbulence of the sprays.
Journal Article

Characteristics of Flat-Wall Impinging Spray Flame and Its Heat Transfer under Diesel Engine-Like Condition: Effects of Injection Pressure, Nozzle Hole Diameter and Impingement Distance

2019-12-19
2019-01-2183
Substantial amount of fuel energy input is lost by heat transfer through combustion chamber walls in the internal combustion engines. Thus, these heat losses account for reduced thermal efficiency, in that spray-wall impingement plays a crucial role in Direct Injection diesel engines. The objective of this study is to investigate the mechanism of the heat transfer from the spray/flame to the impinging wall under small diesel engine-like condition and how the spray characteristics are affected with regards to effect of injection pressure, nozzle hole diameter and impingement distance. The experiment results showed that injection pressure was predominant factor on spray-wall heat transfer.
Technical Paper

Internal Fuel Flow, Near-Field and Far-Field Spray Evolution, and Mixture Formation Characteristics of Diesel Injectors - A Comparison between Multi- and Single-Hole Injectors

2019-04-02
2019-01-0273
A comparison of spray characteristics was conducted between single- and multi-hole injectors. A commercial software (AVL FIRE) was used to investigate the internal flow inside the sac volume, as well as the initial spray behavior at 1 mm downstream of the nozzle exit. Microscopic imaging was applied to observe the spray dispersion angle (spray cone angle) at the vicinity of the nozzle. Laser absorption scattering (LAS) technique was implemented for measuring the mixture concentration. Three injection quantities, namely 0.5, 2.5, and 5.0 mg/hole, were selected to observe the differences between transient and quasi-steady spray. The vapor penetration at the initial stage of the injection was greater for single-hole than that of multi-hole injector due to faster fuel pressure build-up process inside the sac volume.
Technical Paper

Split Injection Spray Development, Mixture Formation, and Combustion Processes in a Diesel Engine Piston Cavity: Rig Test and Real Engine Results

2018-09-10
2018-01-1698
The objectives of this study are to investigate the effects of premixed charge compression ignition (PCCI) strategies with split injection on soot emission characteristics. The split injection conditions included three injection intervals (1.1 ms, 1.3 ms, and 1.5 ms) and three injection quantity fraction ratios (Q1/Q2 = 10.0/14.6 mm3/st, 15.2/9.4 mm3/st, and 20.0/4.6 mm3/st). The results in real engine tests showed that shorter injection intervals, and the 1st injection quantity contributes to reduced soot emissions. A rig test with high-pressure and high-temperature constant-volume vessel (CVV) and a two-dimensional (2D) model piston cavity were used to determine correlations between injection conditions and soot emissions. During the rig test, fuel was injected into the CVV by a single-hole nozzle under split injection strategies. The injection strategies include the same injection intervals and quantity fraction ratios as in the real engine test.
Technical Paper

Investigation of Increase in Aerodynamic Drag Caused by a Passing Vehicle

2018-04-03
2018-01-0719
On-road turbulences caused by sources such as atmospheric wind and other vehicles influence the flow field and increases the drag in a vehicle. In this study, we focused on a scenario involving a passing vehicle and investigated its effect on the physical mechanism of the drag increase in order to establish a technique for reducing this drag. Firstly, we conducted on-road measurements of two sedan-type vehicles passed by a truck. Their aerodynamic drag estimated from the base pressure measurements showed different increment when passed by the truck. This result raised the possibility of reducing the drag increase by a modification of the local geometry. Then, we conducted wind tunnel measurements of a simplified one-fifth scale vehicle model in quasi-steady state, in order to understand the flow mechanism of the drag increase systematically.
Technical Paper

Injection Strategy to Enhance Mixture Formation and Combustion of Fuel Spray in Diesel Engine

2018-04-03
2018-01-0241
Increasing the injection pressure and splitting the injection stage are the major approaches for a diesel engine to facilitate the fuel-air mixture formation process, which determines the subsequent combustion and emission formation. In this study, the free spray was injected by a single-hole nozzle with a hole-diameter of 0.111 mm. The impinging spray, formed by a two-dimensional (2D) piston cavity having the same shape as a small-bore diesel engine, was also investigated. The injection process was performed by both with and without pre-injection. The main injection was carried out either as a single main injection with injection pressure of 100 MPa (Pre + S100) or a split main injection with 160 MPa defined by the mass fraction ratio of 3:1 (Pre + D160_3-1). The tracer Laser Absorption Scattering (LAS) technique was adopted to observe the spray mixture formation process. The ignition delay/location and the soot formation in the spray flame were analyzed by the two-color method.
Technical Paper

Characteristics of Flat-Wall Impinging Spray Flame and Its Heat Transfer under Small Diesel Engine-Like Condition

2017-11-05
2017-32-0032
Heat loss is more critical for the thermal efficiency improvement in small size diesel engines than large-size diesel engines. More than half of total heat energy in the internal-combustion engine is lost by cooling through the cylinder walls to the atmosphere and the exhaust gas. Therefore, the new combustion concept is needed to reduce losses in the cylinder wall. In a Direct Injection (DI) diesel engine, the spray behavior, including spray-wall impingement has an important role in the combustion development to reduce heat loss. The aim of this study is to understand the mechanism of the heat transfer from the spray and flame to the impinging wall. Experiments were performed in a constant volume vessel (CVV) at high pressures and high temperatures. Fuel was injected using a single-hole injector with a 0.133 mm diameter nozzle. Under these conditions, spray evaporates, then burns near the wall. Spray/flame behavior was investigated with a high-speed video camera.
Technical Paper

Effects of Hole Diameter and Injection Pressure on Fuel Spray and Its Evaporation Characteristics of Multi-Hole Nozzle for Diesel Engine

2017-10-08
2017-01-2305
The performance of a diesel engine largely depends on the spray behavior and mixture formation. Nozzle configurations and operating conditions are important factors that influence spray development. Using numerical and experimental methods, this study focused on the spray development of multi-hole nozzles under non-evaporating and evaporating conditions to compare the influence of nozzle hole diameter and injection pressure on spray characteristics. High-speed video observation was employed to study the properties of spray development under the non-evaporating condition, while the Laser Absorption Scattering technique was used in the observation and quantitative analysis of evaporating spray characteristics in the evaporating condition. In addition, computational fluid dynamics study results published previously [1] were correlated with the current experimental results to provide more detailed explanations about the mechanism of the characteristics of spray behavior.
Technical Paper

Aerodynamics Evaluation of Road Vehicles in Dynamic Maneuvering

2016-04-05
2016-01-1618
A road vehicle’s cornering motion is known to be a compound motion composed mainly of forward, sideslip and yaw motions. But little is known about the aerodynamics of cornering because little study has been conducted in this field. By clarifying and understanding a vehicle’s aerodynamic characteristics during cornering, a vehicle’s maneuvering stability during high-speed driving can be aerodynamically improved. Therefore, in this study, the aerodynamic characteristics of a vehicle’s cornering motion, i.e. the compound motion of forward, sideslip and yaw motions, were investigated. We also considered proposing an aerodynamics evaluation method for vehicles in dynamic maneuvering. Firstly, we decomposed cornering motion into yaw and sideslip motions. Then, we assumed that the aerodynamic side force and yaw moment of a cornering motion could be expressed by superposing linear expressions of yaw motion parameters and those of sideslip motion parameters, respectively.
Journal Article

Detailed Diesel Combustion and Soot Formation Analysis with Improved Wall Model Using Large Eddy Simulation

2015-11-17
2015-32-0715
A mixed time-scale subgrid large eddy simulation was used to simulate mixture formation, combustion and soot formation under the influence of turbulence during diesel engine combustion. To account for the effects of engine wall heat transfer on combustion, the KIVA code's standard wall model was replaced to accommodate more realistic boundary conditions. This were carried out by implementing the non-isothermal wall model of Angelberger et al. with modifications and incorporating the log law from Pope's method to account for the wall surface roughness. Soot and NOx emissions predicted with the new model are compared to experimental data acquired under various EGR conditions.
Technical Paper

Characteristics of Nozzle Internal Flow and Near-Field Spray of Multi-Hole Injectors for Diesel Engines

2015-09-01
2015-01-1920
The combustion process, emission formation and the resulting engine performance in a diesel engine are well known to be governed mainly by spray behaviors and the consequent mixture formation quality. One of the most important factors that affect the spray development is the nozzle configuration. Originally, single-hole diesel injector is usually applied in fundamental research to provide insights into the spray characteristics. However, the spray emerging from a realistic multi-hole injector approaches the practical engine operation situation better. Meanwhile, previous research has shown that the reduced nozzle hole diameter is effective for preparing more uniform mixture. In the current paper, a study about the effects of nozzle configuration and hole diameter on the internal flow and spray properties was conducted in conjunction with a series of experimental and computational methods.
Journal Article

Small Injection Amount Fuel Spray Characteristics Injected by Hole-Type Nozzle for D.I. Diesel Engine

2014-11-11
2014-32-0124
Spray characteristics under very small injection amount injected by the hole-type nozzle for a D.I. Diesel engine were investigated using the spray test rig consisting a high-pressure and high-temperature constant volume vessel with optical accesses and a common rail injection system. The Laser Absorption Scattering (LAS) technique was used to visualize the liquid and vapor phase distributions in the evaporating spray. In the very small injection amount condition of the evaporating and free (no wall impingement) spray, the both spray tip penetration and spray angle are larger than those of the non-evaporating free spray. This tendency contradicts the previous observation of the diesel spray with large injection amount and the quasi steady state momentum theory. In the case of the spray impinging on a 2-dimensional piston cavity wall, the spray tip penetration of the evaporating spray is larger than that of the non-evaporating spray.
Technical Paper

Numerical Studies of Spray Combustion Processes of Palm Oil Biodiesel and Diesel Fuels using Reduced Chemical Kinetic Mechanisms

2014-04-01
2014-01-1143
Spray combustion processes of palm oil biodiesel (PO) and conventional diesel fuels were simulated using the CONVERGE CFD code. Thermochemical and reaction kinetic data (115 species and 460 reactions) by Luo et al. (2012) and Lu et al. (2009) (68 species and 283 reactions) were implemented in the CONVERGE CFD to simulate the spray and combustion processes of the two fuels. Tetradecane (C14H30) and n- heptane (C7H16) were used as surrogates for diesel. For the palm biodiesel, the mixture of methyl decanoate (C11H20O2), methyl-9-decenoate (C11H19O2) and n-heptane was used as surrogate. The palm biodiesel surrogates were combined in proportions based on the previous GC-MS results for the five major biodiesel components namely methyl palmitate, methyl stearate, methyl oleate, methyl linoleate and methyl linolenate.
Technical Paper

Aerodynamic Pitching Stability of Sedan-Type Vehicles Influenced by Pillar-Shape Configurations

2013-04-08
2013-01-1258
The present study investigated the aerodynamic pitching stability of sedan-type vehicles under the influence of A- and C-pillar geometrical configurations. The numerical method used for the investigation is based on the Large Eddy Simulation (LES) method. Whilst, the Arbitrary Lagrangian-Eulerian (ALE) method was employed to realize the prescribed pitching oscillation of vehicles during dynamic pitching and fluid flow coupled simulations. The trailing vortices that shed from the A-pillar and C-pillar edges produced the opposite tendencies on how they affect the aerodynamic pitching stability of vehicles. In particular, the vortex shed from the A-pillar edge tended to enhance the pitching oscillation of vehicle, while the vortex shed from the C-pillar edge tended to suppress it. Hence, the vehicle with rounded A-pillar and angular C-pillar exhibited a higher aerodynamic damping than the vehicle with the opposite A- and C-pillars configurations.
Technical Paper

Effects of Nozzle Hole Diameter and Injection Pressure on Flame Lift-Off and Soot Formation in D.I. Diesel Combustion

2011-08-30
2011-01-1813
Previous research has shown that the reduced nozzle hole diameter and elevated injection pressure are effective for preparing a uniform fuel-air mixture in a direct injection (D.I.) Diesel engine. A micro-hole nozzle with a hole diameter of 0.08 mm and an ultra-high injection pressure of 300 MPa have been employed to investigate the mixture formation process under various conditions. The aim of the current work is to clarify the effect of nozzle hole diameter and injection pressure on flame lift-off and soot formation processes. The free sprays from the micro-hole and conventional nozzles were investigated at a high-temperature, high-pressure constant volume vessel. A high-speed video camera system was employed to record the non-vaporizing sprays and combustion. The direct photography of OH chemiluminescence was used to provide information about the high temperature combustion process and to measure the flame lift-off length.
Journal Article

Effect of Injection Pressure on Ignition, Flame Development and Soot Formation Processes of Biodiesel Fuel Spray

2010-09-28
2010-32-0053
The effect of injection pressure ranging from 100 to 300MPa on the ignition, flame development and soot formation characteristics of biodiesel fuel spray using a common rail injection system for direct injection (D.I.) diesel engine was investigated. Experiments were carried out in a constant volume vessel under conditions similar to the real engine condition using a single hole nozzle. Biodiesel fuels from two sources namely; palm oil (BDFp) and cooked oil (BDFc) with the commercial JIS#2diesel fuel were utilized in this research. The OH chemiluminescence technique was used to determine the ignition and the lift-off length of the combusting flame. The natural luminosity technique was applied to study the flame development and the two color pyrometry was applied for the soot formation processes. Ignition delay decreased as the injection pressure progressed from 100 to 300MPa. This was as a result of the enhanced mixing achieved at higher injection pressures.
Journal Article

Characteristics of Evaporating Diesel Spray: A Comparison of Laser Measurements and Empirical/Theoretical Predictions

2009-04-20
2009-01-0854
The objective of the paper is to characterize the diesel spray under the ambient conditions relevant for direct injection (D.I.) diesel engines. The particular emphasis is on the comparisons between laser measurements and predictions by empirical correlations and theoretical analyses. The ultraviolet-visible laser absorption-scattering (LAS) imaging technique is employed to quantitively determine the spray/mixture properties of the diesel spray injected by a hole-type injector, in terms of spray tip penetration and spatial concentration distributions of liquid and vapor phase. The structure of evaporating spray is obtained and analyzed. Based on the penetration correlations in the literature, a non-dimensional analysis of the spray tip penetration data is carried out. The results indicate that a self-similar state of the evaporating fuel spray is achieved.
Technical Paper

Entrainment, Evaporation and Mixing Characteristics of Diesel Sprays around End-of-Injection

2009-04-20
2009-01-0849
In this study, air entrainment, fuel evaporation and mixing process of diesel sprays injected by micro-orifices for direct-injection diesel engines were investigated at the end of injection transient and after the end of injection. The mixture formation process was analyzed using a laser absorption scattering (LAS) technique, providing the information of quantified liquid and vapor mass concentration, entrained air concentration and equivalence ratio. The data was obtained at the timings of quasi-steady state, sudden velocity decrease, the end of injection and after the end of injection. Two micro-orifices, which have different orifice diameters, were selected as test nozzles to investigate the end-of-injection characteristics at different nozzle geometries. In case of smaller orifice diameter, the liquid phase regression was observed around the end of injection, while it was not observed at larger orifice diameter due to denser liquid concentration near the nozzle tip.
Journal Article

Flow Structures above the Trunk Deck of Sedan-Type Vehicles and Their Influence on High-Speed Vehicle Stability 2nd Report: Numerical Investigation on Simplified Vehicle Models using Large-Eddy Simulation

2009-04-20
2009-01-0006
In the present study, two kinds of simplified vehicle models, which can reproduce flow structures around the two sedan-type vehicles in the previous study, are constructed for the object and the unsteady flow structures are extracted using Large-Eddy Simulation technique. The numerical results are validated in a stationary condition by comparing the results with a wind-tunnel experiment and details of steady and unsteady flow characteristics around the models, especially above the trunk deck, are investigated. In quasi- and non- stationary manner with regard to vehicle pitch motion, unsteady flow characteristics are also investigated and their relations to an aerodynamic stability are discussed.
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