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Lean burn technology has a problem of greater combustion fluctuation due to unstable initial flame formation and slow combustion. It is generally known that generating a flow field in the cylinder is effective for reducing combustion fluctuation and shortening the combustion period. In this study, we investigated the influence of the discharge condition and in-cylinder swirl flow on initial flame formation and ignition performance between conventional spark ignition (SI) and multistage pulse discharge (MSPD) ignition. Visualized photographs were obtained near the spark plug with a high-speed camera in an optically accessible engine. In-cylinder pressure analysis was also performed in order to explicate the combustion phenomena. The results revealed that ignition performance of both SI and MSPD was improved under a swirl flow condition in the cylinder and that combustion fluctuation was effectively reduced.

Combustion at a high EGR (Exhaust Gas Recirculation) ratio is an effective means for improving the fuel efficiency of a gasoline engine. However, there is a problem that the combustion speed decreases. So, it is necessary to intensify the in-cylinder flow to ensure the combustion speed. The spark discharge generated by the ignition coil is strongly influenced by the in-cylinder flow. It forms an arcuate discharge path along the flow, and may blow off and re-discharge under a strong gas flow. The behavior of spark discharge strongly affects the ignition, and consequently affects the stability of combustion. However, the phenomena in a combustion chamber are very complicated because of various environmental conditions, and the discharge and combustion phenomena under a strong gas flow remain unclear. In this research, in order to study these phenomena, discharge and combustion experiments under flow using a constant volume container were performed.

To reduce friction is required to improve engine fuel economy. This study aimed to reduce piston skirt friction, which is a major factor in engine friction. ‘Soft skirt’ is a trendy item in recent gasoline engines, which can improve skirt sliding condition by larger deformation when the piston is pressed to the liner. The effect is confirmed by friction measurement and oil film observation, using prototype pistons. And also one major factor of the effect is clarified that not only side force but also cylinder pressure causes effective deformation of the skirt to create thick oil film at early combustion stroke.

Global environment protection, Co2 emission reduction and so on, is an important problem in automotive industry. An Electric Vehicle (EV) production is one of policies. Co2 emission of EV is lower than Internal Combustion Engine (ICE), petrol and diesel engine. On the other hand, customer's needs for the comfort on driving increase year after year. So it's an important factor for new car performance. Generally speaking, it's thought that the noise and vibration performance of EV have the better of ICE performance. However the aerodynamic noise and road noise contribution for interior noise in EV rise in comparison with ICE, and moreover the sound quality change by new noise component of the motor noise. Therefore new sound evaluation method is needed for EV. So this paper demonstrates each noise component contribution in EV by new noise separation technology, and show the comparison result with EV and ICE.

New systems or functionalities have been rapidly introduced for fuel economy improvement. Active vibration suppression has also been introduced. Control algorithm is required to be verified in real time environment to develop controller functionality in a short term. Required frequency domain property concept is proposed for representation of target phenomena with reduced models. It is shown how to select or reduce engine, transmission and vehicle model based on the concept. Engine torque profile which has harmonics of engine rotation is required for engine start, take-off from stand still, noise & vibration suppression and misfire detection for OBD simulation. An engine model which generates torque profile synchronous to crank angle was introduced and modified for real time simulation environment where load changes dynamically. Selected models and control algorithms were modified for real time environment and implemented into two linked universal controllers.

Spray-guided gasoline direct injection SI engines attract as one of new generation lean-burn engines to promise CO2 reduction. These typically adopt “narrow-spacing” concept in which an injector is centrally mounted close to a spark plug. Therefore, geometric targets of the fuel spray and a position of the spark plug have to be exactly limited to maintain a proper mixture in the spark gap. In addition, the stable combustion window is narrow because the spark ignition is limited in a short time during and immediately after the injection. These spatial and temporal restrictions involve some intractable problems concerning the combustion robustness due to the complicate phenomena around the spark plug. The local mixture preparation near the spark plug significantly depends on the spray-induced charge motion. The intense flow induced by the motion blows out and stretches the spark, thereby affecting the spark discharge performance.

The lean NOx trap catalyst is a flow through device used in the aftertreatment of lean-burn engine exhaust gas. A simple model capable of simulating catalyst performance would be extremely useful in the development of a viable control system for switching back and forth between lean and rich operation in order to use a lean NOx trap catalyst. Such a model would have to be simple and yield calculated results quickly if it is to serve the ultimate objective of implementing a practical engine control unit for lean-burn engines. The model developed in this work adopts a datamap search approach featuring a simple NOx storage reaction mechanism. More specifically, the model accurately simulates NOx that is not adsorbed under lean conditions (NOx leak) and NOx that is not purified under rich conditions (NOx slip). By projecting the impact of ageing on catalyst performance, the model can also estimate diminished NOx emission capacity and fuel economy.

Two-stage hybrid combustion for a 6-stroke gasoline direct injection SI engine is a new strategy to control the ignition of the HCCI combustion using hot-burned gas from the stratified lean SI combustion. This combustion is achieved by changing the camshafts, the cam-driven gear ratio and the engine control of a conventional 4-stroke gasoline direct injection engine without using a higher compression ratio, any fuel additives and induction air heating devices. The combustion processes are performed twice in one cycle. After the gas exchange process, the stratified ultra-lean SI combustion is performed. The hot-burned gas generated from this SI combustion is used as a trigger for the next HCCI combustion. After gasoline is injected in the burned gas, the hot and homogeneous lean mixture is recompressed without opening the exhaust valves. Thus the HCCI combustion occurs.

In a gasoline-direct injection (DI) engine, the formation of the air-fuel mixture, which is governed by the fuel spray geometry, the air motion, and the interaction among the spray, air motion, and wall, directly influences the engine performance. The fuel injected into the cylinder involves air and evaporates to form the air-fuel mixture. The mixture is forced near a spark plug by the spray penetration, air motion, and/or wall reflection. In this paper, we investigated the spray wall impingement and the interaction between the spray, air motion, and wall using an experiment and a numerical simulation. A high-pressure swirl injector simulation model was developed and applied to calculate the spray characteristics and spray wall impingement. The simulation results of the spray shapes under atmospheric and pressurized ambient pressure agreed with the experimental results.

The gasoline direct injection engine starts significantly faster than a conventional engine. Fuel can be injected into the cylinder during the compression stroke at the same time of cranking start. When the spark plug ignites the mixture at the end of compression stroke, the engine has its first combustion, that is, the first combustion occurs within 0.2 sec after the start of cranking. This unique characteristic of quick startability has realized a idle stop system, which enables drivers to operate the vehicle in a natural manner.

A two-stage combustion is one of the Mitsubishi GDI™ technologies for a quick catalyst warm-up on a cold-start. However, when the combustion is continued for a long time, an increase in the fuel consumption is a considerable problem. To solve the problem, a stratified slight-lean combustion is newly introduced for utilization of catalysis. The stratified mixture with slightly lean overall air-fuel ratio is prepared by the late stage injection during the compression stroke. By optimizing an interval between the injection and the spark timing, the combustion simultaneously supplies substantial CO and surplus O2 to a catalyst while avoiding the soot generation and the fouling of a spark plug. The CO oxidation on the catalyst is utilized to reduce the cold-start emissions. Immediately after the cold-start, the catalyst is preheated for the minimum time to start the CO oxidation by using the two-stage combustion. Following that, the stratified slight-lean combustion is performed.

A characteristic mechanism of in-cylinder combustion is “time-domain mixing” which mixes up unburned gas, products in the different stages of combustion process, and burned gas, by “eddy”, a flow component with its scales of several to 10 mm. It seems to play a role in completing the combustion. Now that direct injection is a central engine technology, a keyword to combustion control is “freedom of mixing”, that is, no restriction on mixture formation, realized by direct injection. Various kinds of combustion control technologies utilizing it, have been presented. After combustion control for a premixed leanburn gasoline engine, and a direct injection gasoline engine, was achieved by turbulence control, and mixing control, respectively, the next target of combustion control will be ignition control. It will be possible, by controlling some boundary condition on combustion and fuel chemistry. Time-domain mixing and freedom of mixing will support it.

In the next few years, the USA, EU, and Japan plan to introduce very stringent exhaust emissions regulations for heavy–duty diesel engines, in order to enhance the protection air quality. This builds upon the heavy–duty diesel engine exhaust emissions regulations already in effect. At the same time, improvement in fuel consumption of heavy–duty diesel engines will be very important for lowering vehicle operating costs, conserving fossil fuel resources, and reduction of CO2 (greenhouse gas) levels. This paper presents a detailed review of a quiescent combustion system for a heavy–duty diesel engine, which offers breakthrough performance in terms of the exhaust emissions – fuel consumption trade–off, compared with the more conventional swirl supported combustion system. This conclusion is supported by experimental results comparing quiescent and swirl supported versions of various combustion system configurations.

In this study, the oxidation stability, soot dispersancy, antiwear performance, and friction-reducing capability of friction modifiers (FMs) were evaluated, and an SAE 5W-30 fully synthetic oil with MoDTC type FMs was developed for heavy-duty diesel engines. In several engine tests, it was confirmed that the developed oil can double the oil drain interval in comparison with API CD SAE 30, even when EGR is applied, and improves the fuel efficiency.

Injection rate control is an important capability of the ideal injection system of the future. However, in a conventional Common-Rail System (CRS) the injection pressure is constant throughout the injection period, resulting in a nearly rectangular injection rate shape and offering no control of the injection rate. Thus, in order to realize injection rate control with a CRS, a "Next- generation Common-Rail System (NCRS)" was conceptualized, designed, and fabricated. The NCRS has two common rails, for low- and high-pressure fuel, and switches the fuel pressure supplied to the injector from the low- to the high- pressure rail during the injection period, resulting in control over the injection rate shape. The effects of injection rate shape on exhaust emissions and fuel consumption were investigated by applying this NCRS to a single- cylinder research engine.

1 We have developed an in–vehicle detection system that can directly monitor the combustion conditions of individual cylinders by detecting the ions produced near to the combustion flame surface as an electric current and applying the derived data to engine management. This system consists of existing ignition plugs used as ion probes, ignition coils with additional electronic parts for the detection, and a detection module which processes the ionic current signals, and yields various information to inform the engine control system of combustion conditions. This detection system can discriminate between misfires and normal combustion over a wide operation range of an engine, and detect the knocking level by cylinder.

The 4M5 series of four-cylinder, in-line, direct-injection diesel engines has been released by Mitsubishi Motors Corporation for light and medium-duty trucks and buses. Featuring an updated structure and reflecting the employment of state-of-the-art technology in the design of every component, the new engine series offers high reliability and compact dimensions. Moreover, the new series well meets contemporary demands for high performance, low noise, and clean combustion.

GDI (Gasoline Direct Injection) engine adopting new combustion control technologies was developed and introduced into Japanese domestic market in August of 1996. In order to extend its application to the European market, various system modifications have been performed. Injectors are located with a smaller angle to the vertical line in order to improve the combustion stability in the higher speed range. A new combustion control method named “two-stage mixing” is adopted to suppress the knock in the low speed range. As a result of this new method, the compression ratio was increased up to 12.5 to 1 while increasing the low-end torque significantly. Taking the high sulfur gasoline in the European market into account, a selective reduction lean-NOx catalyst with improved NOx conversion efficiency was employed. A warm-up catalyst can not be used because the selective reduction lean NOx catalyst requires HC for the NOx reduction.

An in-vehicle detecting system, which directly monitors the combustion condition in each cylinder by detecting the ionic current generated in the vicinity of combustion flame surface in the internal combustion engine, has been developed for engine control. This system comprises the existing ignition plug employed as an ion probe, an additional ignition coil added with electronic components for the detection, and a detection module to process the ionic current and to provide the engine management system with various information indicating the combustion condition. This system allows the judgment of misfire or normal combustion in the overall engine driving conditions and the detection of knocking level in each cylinder. Furthermore, the development is now under way for practically driving the engine drive with leaner mixture, namely, the control of air fuel ratio in each cylinder through the information based on this ionic current indicating the combustion condition.

Spray motion visualization, mixture strength measurement, flame spectral analyses and flame behavior observation were performed in order to elucidate the mixture preparation and the combustion processes in Mitsubishi GDI engine. The effects of in-cylinder flow called reverse tumble on the charge stratification were clarified. It preserves the mixture inside the spherical piston cavity, and extends the optimum injection timing range. Mixture strength at the spark plug and at the spark timing can be controlled by changing the injection timing. It was concluded that reverse tumble plays a significant role for extending the freedom of mixing. The characteristics of the stratified charge combustion were clarified through the flame radiation analyses. A first flame front with UV luminescence propagates rapidly and covers all over the combustion chamber at the early stage of combustion.