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Hybrid electric aircraft propulsion is an emerging technology that presents a variety of potential benefits along with technical integration challenges. Developing these new propulsion architectures with their complex control systems, and ultimately proving their benefit, is a multistep process. This process includes concept development and analysis, dynamic simulation, hardware-in-the-loop testing, full-scale testing, and so on. This effort is being revolutionized and indeed enabled by new digital tools that support increasing the technology readiness level throughout the maturation process. As part of this Digital Transformation, NASA has developed a suite of publicly available digital tools that facilitate the path from concept to implementation. This paper describes the NASA-developed tools and puts them in the context of control system development for hybrid electric aircraft propulsion.

The Ice Crystal Environment Modular Axial Compressor Rig (ICE-MACR) was developed by the National Research Council of Canada (NRC) with support from the Federal Aviation Administration (FAA) in response to the need to understand ice crystal icing of aircraft engines at high altitudes. Icing wind tunnel tests on static hardware lack some of the real physics of turbofan compressor such as centrifuging and fracturing of particles, and melting of particles due to compression heating, heat transfer through a casing wall, as well as annular geometry effects. Since the commissioning of ICE-MACR in 2019 new insights have been gained on the physics behind ice crystal icing of turbofan engines. Additionally, the results of various test campaigns have been used to validate engine ice accretion numerical codes. This paper summarizes the key insights into ICI of turbofans gained from the ICE-MACR to date.

Aircraft icing remains a significant threat to aviation safety. Software that predicts the impingement and ice accretion on full aircraft geometries and aircraft components are in demand and NASA Glenn is committed to produce software that meets this need. One of the key parameters affecting an accurate prediction of iced geometry is the effect of ice roughness on the heat transfer coefficient. While many efforts have been made to implement the roughness in the flow solver, this report takes a correlation for roughness height distribution that is based on experimental measurements and demonstrates how to relate those measurements to an augmentation to the heat transfer coefficient provided by the flow solution. The outcome of this effort was the callibration of defaults for user supplied parameters to this correlation through comparison with 95 large glaze conditions from experiment by adjusting user-supplied parameters in the roughness augmentation equation.

High Ice Water Content (HIWC) has been identified as a primary causal factor in numerous engine events over the past two decades. Previous attempts to develop a remote detection process utilizing modern commercial radars have failed to produce reliable results. This paper discusses the reasons for previous failures and describes a new technique that has shown very encouraging accuracy and range performance without the need for any modifications to industry’s current radar design(s). The performance of this new process was evaluated during the joint NASA/FAA HIWC RADAR II Flight Campaign in August of 2018. Results from that evaluation are discussed, along with the potential for commercial application, and development of minimum operational performance standards for future radar products.

During the past two decades the occurrence of ice accretion within commercial high bypass aircraft turbine engines under certain operating conditions has been reported. Numerous engine anomalies have taken place at high altitudes that were attributed to ice crystal ingestion such as degraded engine performance, engine roll back, compressor surge and stall, and even flameout of the combustor. As ice crystals are ingested into the engine and low pressure compression system, the air temperature increases and a portion of the ice melts allowing the ice-water mixture to stick to the metal surfaces of the engine core. The focus of this paper is on estimating the effects of ice accretion on the low pressure compressor, and quantifying its effects on the engine system throughout a notional flight trajectory. In this paper it was necessary to initially assume a temperature range in which engine icing would occur.

Due to numerous engine power-loss events associated with high-altitude convective weather, ice accretion within an engine due to ice-crystal ingestion is being investigated. The National Aeronautics and Space Administration (NASA) and the National Research Council (NRC) of Canada are starting to examine the physical mechanisms of ice accretion on surfaces exposed to ice-crystal and mixed-phase conditions. In November 2010, two weeks of testing occurred at the NRC Research Altitude Facility utilizing a single wedge-type airfoil designed to facilitate fundamental studies while retaining critical features of a compressor stator blade or guide vane. The airfoil was placed in the NRC cascade wind tunnel for both aerodynamic and icing tests. Aerodynamic testing showed excellent agreement compared with CFD data on the icing pressure surface and allowed calculation of heat transfer coefficients at various airfoil locations.

To improve the understanding of the flow field within the NASA Glenn Icing Research Tunnel (IRT) with three different tunnel configurations, three-dimensional Reynold-Average Navier-Stokes (RANS) simulations were performed using the Menter-SST turbulence model. The 2000 tunnel configuration was simulated in the settling chamber from the spray bars to the test section. The 2009 tunnel configuration was simulated with vertical struts and multiple Mod-1 air jets implemented using embedded velocity profiles. The 2012 tunnel configuration has a new heat exchanger which was modeled starting from the exit of the heat exchanger to the test section. The results described herein focus on the flow turbulence since this defines test section performance but also is used to improve uniformity of the Liquid Water Content (LWC).

This paper compares the flammability of plastic automotive components to that of commodity, engineering, and specialty plastics as well as those used in commercial aircraft cabins with regard to performance in microscale combustion calorimetry tests. Not surprisingly, automotive components used in engine and passenger compartments are as flammable and ignitable as the commodity and engineering plastics of which they are made and much more flammable than those used in the interiors of aircraft.

A 10-foot-long fuselage section from a Boeing 737-100 airplane was dropped from a height of 14 feet generating a final impact velocity of 30 feet per second. The fuselage section was configured to simulate the load density at the maximum takeoff weight condition. The final weight of 8870 pounds included cabin seats, dummy occupants, overhead stowage bins with contents, and cargo compartment luggage. The fuselage section was instrumented with strain gages, accelerometers, and high-speed cameras. The fuselage sustained severe deformation of the cargo compartment. The luggage influenced the manner in which the fuselage crushed, affecting the gravitational (g) forces experienced by the test section. The seat tracks experienced 15 g's vertical deceleration. Although numerous fuselage structural members fractured during the test, a habitable environment was maintained for the occupants, and the impact was considered survivable.

The FAA Office of Aviation Medicine has developed, delivered, and tested a variety of training systems over the past decade. The systems, their design, and guidance materials are directly transferable to the aviation industry at no cost. This paper describes the many training systems that are available.

The issues involved in certifying head-up displays for civil aircraft are reviewed and proposed guidelines for the certification of head-up displays are presented. These guidelines are based on experience with civil and military head-up displays and follow the intent of the existing rules.

A transport airplane fuselage section with a full complement of cabin seats and anthropomorphic test dummies was longitudinally impact tested at a condition that approached the ultimate strength of the airframe protective shell structure. Airframe structural responses, seat/floor reaction loads, and the interactive effects of secondary impacts between multiple cabin seat rows were investigated. The scope and conduct of the test are presented together with some preliminary analyses of the test results.

Since the first airplane was certified in 1927, the standard configuration has been with the main lifting surface or surfaces forward of the stabilizing surface. Although some of the advantages of the canard configuration were recognized quite early - by the Wright Brothers, for example - canard surfaces have been used to date only as additional control surfaces on some military airplanes, and on some amateur built airplanes. As a result, the Airworthiness Regulations of Reference 1 address only tail aft configurations. When FAA was first approached regarding certification of a canard configured small airplane, an FAA/Industry Empennage Loads Working Group was formed to develop technical proposals for the necessary rule changes and policy. The concerns addressed by this working group are discussed in the following sections.

Microprocessor technology is allowing functions in aircraft to be implemented to a greater degree by digital process control than by conventional mechanical or electromechanical means. A review of this technology indicates a need for updated certification criteria. A high level of commitment to the technology such as fly-by-wire is completely beyond the scope of existing certification criteria. This paper emphasizes the areas of software validation levels, increased concern with basic power system qualification, and increased environmental concerns for electromagnetic interference and lightning.

Powered-lift aircraft, such as the V-22 tilt-rotor, are likely to spin-off a civil version. The present FAA airworthiness certification standards are not considered to be adequate for these unique aircraft. The FAA has drafted certification criteria and held a public conference to review the draft and identify significant technical certification issues that require further effort to establish correct standards for powered-lift aircraft. Some of those issues are discussed.

The Federal Aviation Administration has placed increasing emphasis on modern information systems to achieve safety improvements. The ASAS (Aviation Safety Analysis System) is a comprehensive new system to upgrade significantly the agency's ability to collect process and disseminate safety-related information.

The rapid growth in digital computer technology and display systems has impacted most aerospace disciplines. The designer manufacturer operator and even airplane passengers are all affected by this technology boom. The FAA in its role of certifying new aerospace products is no exception. This paper will emphasize the changing methodology of the FAA certification process with some specific examples of recent flight test programs.

Materials are available for preventing or retarding aircraft cabin fires involving urethane foam seat cushions. Realistic fire tests performed in a wide-body test article demonstrate that some in-flight and ramp fires can be prevented, and that the allowable time for safe evacuation can be significantly extended during a survivable postcrash fuel fire, when the urethane foam seat cushion is covered by a “blocking layer” material.

Average continuous flow rates for each type of aircraft exit were examined in 89 full-scale evacuation demonstrations. Passengers tend to form continuous lines at available exits when evacuating an airplane. The study concludes that, with rare exception, the passenger rates of egress from the same type exit on different make and model airplanes are not significantly different. Passenger cabin configuration, seat pitch, and aisle width have no significant bearing on the egress rates provided the aircraft certification requirements for minimum aisle width and exit accessibility are met. Injuries resulting from actual emergency evacuations and evacuation demonstrations are also examined.