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The Mars Reconnaissance Orbiter (MRO) launched on August 12, 2005 and began aerobraking at Mars in March 2006. In order to save propellant, MRO used aerobraking to modify the initial orbit at Mars. The spacecraft passed through the atmosphere briefly on each orbit; during each pass the spacecraft was slowed by atmospheric drag, thus lowering the orbit apoapsis. The largest area on the spacecraft, most affected by aeroheating, was the solar arrays. A thermal analysis of the solar arrays was conducted at NASA Langley Research Center to simulate their performance throughout the entire roughly 6-month period of aerobraking. A companion paper describes the development of this thermal model. This model has been correlated against many sets of flight data. Several maneuvers were performed during the cruise to Mars, such as thruster calibrations, which involve large abrupt changes in the spacecraft orientation relative to the sun.

The Mars Reconnaissance Orbiter (MRO) launched on August 12, 2005 and started aerobraking at Mars in March 2006. During the spacecraft's design phase, thermal models of the solar panels and instruments were developed to determine which components would be the most limiting thermally during aerobraking. Having determined the most limiting components, (from a temperature limit standpoint), thermal limits in terms of heat rate were established. Advanced thermal modeling techniques were developed utilizing Thermal Desktop and Patran Thermal. Heat transfer coefficients were calculated using a Direct Simulation Monte Carlo technique. Analysis established that the solar panels were the most limiting components during the aerobraking phase of the mission.

Following the satellite-level thermal vacuum test for the Cloud-Aerosol Lidar and Infrared Pathfinder Satellite Observation spacecraft, project thermal engineers determined that the radiator used to cool the Integrated Lidar Transmitter subsystem during its operation was oversized. In addition, the thermal team also determined that the operational heaters were undersized, thus creating two related problems. Without the benefit of an additional thermal vacuum test, it was necessary to develop and prove by analysis a laser temperature control scheme using the available resources within the spacecraft along with proper resizing of the radiator. A resizing methodology and new laser temperature control scheme were devised that allowed, with a minimum of 20% heater power margin, the operating laser to maintain temperature at the preferable set point. This control scheme provided a solution to a critical project problem.