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Technical Paper

Thermodynamic and Tribological Analysis of an Innovative Mechanism for Reciprocating Machines

2023-08-28
2023-24-0016
Research and development studies regarding the internal combustion engines are, now more than ever, crucial in order to prevent a premature disposal for this application. An innovative technology is analyzed in this paper. The traditional slider-crank mechanism is replaced by a system of two ring-like elements crafted in such a way to transform the rotating motion of one element in the reciprocating motion of the other. This leads both to a less complex engine architecture and to the possibility to obtain a wide range of piston laws by changing the profile of the two cams. The relative motion of the cams is the peculiar feature of this engine and, due to this, alongside with the thermodynamic analysis, also the tribological aspects are investigated. 3D-CFD simulations are performed for several piston laws at different engine speeds to evaluate the cylinder pressure trace to be used as input data for the development of the tribological model.
Technical Paper

Study of Stoichiometric and Lean Combustion in a Spark Ignition, Direct Injection Optical Engine Using E10 and ETBE20 Fuels

2022-08-30
2022-01-1003
Biofuels are a promising alternative to fossil fuels as their availability has been reduced during the last decades and they are the main sources of greenhouse gases emissions. Moreover, the targets of the international regulations include reduction of fossil fuels consumption, and improvement of the sustainability of the vehicle fleet. Blending gasoline with biofuels will result in changes in fuel blending procedures and combustion process especially for the gasoline direct injection (GDI) engines. In this article, flame visualization using chemiluminescence techniques in a Single Cylinder Optical Research Engine (SCORE) is presented, with an adjusted intake pressure of 850 mbar and early intake single injection (280 CAD BTDC), by using 100% hydrocarbon-based gasoline, E10 (90% gasoline - 10% ethanol) and ETBE20 (80% gasoline - 20% ethyl tert-butyl ether). ETBE20 is a potential alternative for E10, as it contains the same amount of renewable fuel and has low water solubility.
Technical Paper

Recurrent and Time-Delay Neural Networks as Virtual Sensors for NOx Emissions in Marine Diesel Powertrains

2021-03-25
2021-01-5042
Neural networks (NN) for marine engines, using raw measurement data from laboratory measurements, are developed and verified. These models can be utilized as virtual sensors of engine-out NOx emissions and lambda (λ). Investigations for the optimal NN configuration targeting models were carried so they can capture the dynamic behavior of a marine diesel engine, can generalize within the training range, and have the minimum complexity due to execution performance and portability reasons. Two configurations of NNs are investigated, the recurrent (RNN) and the time-delay neural network (TDNN). The resulting NN models are deployed on a prototype engine control unit (ECU) platform and are validated in real time for operating points and patterns that are not included in the training dataset. The real-time validation shows that the predicted quantities remain consistent in most operating areas and the dynamic behavior of the system is captured and reproduced accurately.
Technical Paper

Particulate Contamination in Biodiesel Fuel under Long-Term Storage

2020-09-15
2020-01-2143
Many incidents associated with filter plugging have extensively been reported in microbially contaminated diesel and biodiesel fuel systems, especially under long term storage conditions. In this study a quantitative assessment of the undesirable insoluble solids produced in contaminated biodiesel fuels was carried out in order to evaluate their evolution rate during biodeterioration. For this purpose, a series of contaminated biodiesel fuel microcosms were prepared and stored for six months under stable conditions. The quantity of the particulate contaminants was monitored during storage by a multiple filtration technique which was followed at the end by a comparison with the active bioburden per ATP bioluminescence protocol. Additionally, identical microcosms were treated with a commercially available biocide in order to examine the latter’s activity both on solids formation and the microbial proliferation.
Technical Paper

Lubricity of Diesel Fuel Hydrocarbons and Surrogate Fuels

2017-10-08
2017-01-2292
The aim of this study is to investigate the lubricity of hydrocarbons that constitute components of petroleum diesel fuel. A number of typical hydrocarbon compounds were selected as representative of the group types of alkanes (paraffins), cycloalkanes (naphthenes) and aromatics, similar to those that are present in diesel fuel. The lubricity of these substances was examined in a High Frequency Reciprocating Rig (HFRR) apparatus according to the ISO 12156-1 standard method. Thereafter, a series of diesel surrogate fuel were prepared from the above substances based on literature data for diesel fuel composition and on the previously obtained results. These model fuels were assessed regarding their lubricating performance in order to evaluate how each individual component can affect the lubricity of the final fuel.
Technical Paper

Evaluation of the Stability and Ignition Quality of Diesel-Biodiesel-Butanol Blends

2017-10-08
2017-01-2320
FAME is the most common renewable component of conventional automotive diesel. Despite the advantages, biodiesel is more susceptible to oxidative deterioration and due to its chemical composition as well as its higher affinity to water, is considered to be a favorable substrate for microorganisms. On the other hand, apart from biodiesel, alcohols are considered to be promising substitutes to conventional diesel fuel because they can offer higher oxygen concentration leading to better combustion characteristics and lower exhaust emissions. More specifically, n-butanol is a renewable alcohol demonstrating better blending capabilities and properties when it is added to diesel fuel, as its composition is closer to conventional fuel, when compared ethanol to for example. Taking into consideration the alleged disinfectant properties of alcohols, it would be interesting to examine also the microbial stability of blends containing n-butanol in various concentrations.
Technical Paper

Effect of Phenolic Type Antioxidant Additives on Microbial Stability of Biodiesel Fuel

2017-10-08
2017-01-2334
The aim of this study was to investigate the effect of a variety of phenolic type antioxidant additives on the microbial stability of biodiesel and diesel/biodiesel blends. Six synthetic phenolic type antioxidant agents were added in FAME at concentrations up to 1000 ppm. Treated FAME was also blended with Ultra Low Sulfur Diesel (ULSD) fuel at a concentration of 7% v/v in order to examine the activity of the substances in the final blends. The oxidation stability in the presence of the phenolic compounds was determined by carrying out measurements under accelerated oxidation process in the Rancimat unit. The effectiveness of those antioxidant agents against microbial contamination in biodiesel fuel was studied under certain testing protocols for detecting microbiological activity in the fuel supply chain and for evaluating antimicrobials against fuel bio-deterioration.
Technical Paper

A Study on Microbial Contamination of Alcohol-Blended Unleaded Gasoline

2016-10-17
2016-01-2259
The fuel supply chain faces challenges associated with microbial contamination symptoms. Microbial growth is an issue usually known to be associated with middle distillate fuels and biodiesel, however, incidents where microbial populations have been isolated from unleaded gasoline storage tanks have also been recently reported. Alcohols are employed as gasoline components and the use of these oxygenates is rising, especially ethanol, which can be a renewable alternative to gasoline, as well. Despite their alleged disinfectant properties, a number of field observations suggests that biodeterioration could be a potential issue in fuel systems handling ethanol-blended gasoline. For this reason, in this study, the effect of alcohols on microbial proliferation in unleaded gasoline fuel was assessed. Ethanol (EtOH), iso-propyl alcohol (IPA) and tert-butyl-alcohol (TBA) were evaluated as examples of alcohols utilized in gasoline as oxygenates.
Journal Article

Off-Road Tire-Terrain Interaction: An Analytical Solution

2016-09-27
2016-01-8029
A novel semi-analytical solution has been developed for the calculation of the static and dynamic response of an off road tire interacting with a deformable terrain, which utilizes soil parameters independent of the size of the contact patch (size-independent). The models involved in the solution presented, can be categorized in rigid and/or pneumatic tires, with or without tread pattern. After a concise literature review of related methods, a detailed presentation of the semi-analytical solution is presented, along with assumptions and limitations. A flowchart is provided, showing the main steps of the numerical implementation, and various test cases have been examined, characterized in terms of vertical load, tire dimensions, soil properties, deformability of the tire, and tread pattern. It has been found that the proposed model can qualitatively capture the response of a rolling wheel on deformable terrain.
Technical Paper

An Experimental Investigation on the Effect of Diluent Addition on Flame Characteristics in a Single Cylinder Optical Diesel Engine

2015-09-06
2015-24-2438
The present work investigates the effect of low levels CO2 addition on the combustion characteristics inside a single cylinder optical engine operated under low load conditions. The effects of dilution levels (up to 7.5% mass flow rate CO2 addition), the number of pilot injections (single or double pilot injections) and injection pressure (25 or 40 MPa), are evaluated towards the direction of achieving a partially premixed combustion (PPC) operation mode. The findings are discussed based on optical measurements and via pressure trace and apparent rate of heat release analyses in a Ricardo Hydra optical light duty diesel engine. The engine was operated under low IMEP levels of the order of 1.6 bar at 1200 rpm and with a CO2 diluent-enhanced atmosphere resembling an environment of simulated low exhaust gas recirculation (EGR) rates. Flame propagation is captured by means of high speed imaging and OH, CH and C2 line-of-sight chemiluminescence respectively.
Technical Paper

Oxidation Stability Study of Biobased Lubricant Basestocks

2015-09-01
2015-01-2046
One of the concerns for biolubricants is the improvement of their oxidation resistance. In this paper the oxidative behavior of seven different types of biobased lubricants basestocks is examined. The aim was to study their relative oxidation stability and also to investigate their response to various antioxidants. The renewable lubricants were treated with four antioxidant additives at a concentration of 0.5% wt. and a comparative assessments of the latters' effectiveness in suppressing the oxidation rate was carried out. Alterations in the acid value were examined as well as relative changes of the oxidized samples by FTIR spectroscopy. The oxidation stability was assessed by employing a Rapid Small Scale Oxidation Test (RSSOT) apparatus according to the accelerated oxidation stability standard method ASTM D7545/EN16091. RSSOT is a relatively new method and thus the behaviour of biobased lubricants and antioxidant agents in this accelerated method has not been thoroughly examined.
Technical Paper

Monoglyceride Content in Marine Diesel Fuel-A Guide

2014-10-13
2014-01-2775
Problems with the low-temperature operability performance of biodiesel in blends with petroleum diesel are infrequent, but continue to limit the use of biodiesel during winter months. A troubling aspect of this problem is that in some cases precipitates above the blend Cloud Point (CP) have been detected and have led to plugging of fuel filters and subsequent engine stalling, as well as plugging of fuel dispenser filters. Many researchers found that the saturated monoglyceride content was a main component of the material that was found on plugged fuel filters, as well as traces of Saturated DiGlycerides (SDG), were also present on the plugged fuel filters. This is the reason which forced the organization of standardization to suggest a procedure in order to predict the content of the Saturated MonoGlycerides (SMG) even with uncertainty which can vary from −50% to +50%. The model which was used will be the same as that which was introduced in the Annex C of EN 14214+A1:2013.
Technical Paper

Exhaust Phases in a DI Diesel Engine Based on Instantaneous Cyclic Heat Transfer Experimental Data

2013-04-08
2013-01-1646
In the present paper a new method is proposed for the analysis of the two main phases of the engine exhaust stroke blowdown and displacement. The method is based on the processing of fast-response experimental temperatures obtained from the exhaust manifold wall during the engine cycle. A novel experimental installation has been developed, which separates the engine transient temperature signals into two groups, namely the long- and the short- term response ones. This has been achieved by processing the respective signals acquired from two independent data acquisition systems. Furthermore, a new pre-amplification unit for fast response thermocouples, appropriate heat flux sensors and an innovative, object-oriented, control code for fast data acquisition have been designed and applied. For the experimental procedure a direct injection (DI), air-cooled diesel engine is used.
Technical Paper

Production of Biobased Lubricant Basestocks with Improved Performance

2012-09-10
2012-01-1620
The ability of a catalyst to enhance the performance of synthesized biobased lubricant basestock was investigated in this study. Pomace olive oil, cottonseed oil, used frying oil and methyl oleate were utilized as starting materials for the production of the biobased lubricants and a two stages transesterification methodology was followed. Initially the oils were converted to their corresponding fatty acid methyl esters via methanolysis. The resulting methylesters were subsequently transesterified with TMP producing the desired oleochemical ester. These syntheses were carried out in the presence of either sodium methoxide or Ca/TEA alkoxide as catalysts. Following the purification phase, the synthesized esters were evaluated as potential biolubricants regarding their physicochemical properties such as viscosity index, pour point and acid value.
Technical Paper

Identification and Correction of the Error Induced by the Sampling Method Used to Monitor Cylinder Pressure of Reciprocating Internal Combustion Engines

2012-04-16
2012-01-1155
Cylinder pressure measurements are common practice for internal combustion reciprocating engines during field or lab applications for the purpose of combustion analysis, condition monitoring etc. The most accurate method is to measure cylinder pressure using a crank angle encoder as a trigger source to guarantee cylinder pressure measurement at predefined crank angle events. This solution, even though favorable, presents a number of practical difficulties for field applications and increased cost, for this reason its use is practically restricted to lab applications. Therefore a commonly used approach for ad hoc measurements is to digitize samples at fixed time intervals and then convert time into crank angle assuming a constant rotational speed. But if engine rotational speed is not constant within the engine cycle this may result to incorrect cylinder pressure CA referencing.
Technical Paper

Evaluation of a New Diagnostic Technique to Detect and Account for Load Variation during Cylinder Pressure Measurement of Large-Scale Four-Stroke Diesel Engines

2012-04-16
2012-01-1342
High efficiency, power concentration and reliability are the main requirements from Diesel Engines that are used in most technical applications. This becomes more important with the increase of engine size. For this reason the aforementioned characteristics are of significant priority for both marine and power generation applications. To guarantee efficient engine operation and maximum power output, both research and commercial communities are increasingly interested in methods used for supervision, fault-detection and fault diagnosis of large scale Diesel Engines. Most of these methods make use of the measured cylinder pressure to estimate various critical operating parameters such as, brake power, fuel consumption, compression status, etc. The results obtained from the application of any diagnostic technique, used to assess the current engine operating condition and identify the real cause of the malfunction or fault, depend strongly on the quality of these data.
Journal Article

An Experimental Study on the Impact of Biodiesel Origin and Type on the Exhaust Emissions from a Euro 4 Pick-up Truck

2010-10-25
2010-01-2273
This study investigates the impact of mid-high biodiesel blends on the criteria and PAH emissions from a modern pick-up diesel vehicle. The vehicle was a Euro 4 (category N1, subclass III) compliant common-rail light-duty goods pick-up truck fitted with a diesel oxidation catalyst. Emission and fuel consumption measurements were performed on a chassis dynamometer equipped with CVS, following the European regulations. All measurements were conducted over the certification New European Driving Cycle (NEDC) and the real traffic-based Artemis driving cycles. Aiming to evaluate the fuel impact on emissions, a soy-based biodiesel, a palm-based biodiesel, and an oxidized biodiesel obtained from used frying oils were blended with a typical automotive ultra-low-sulfur diesel at proportions of 30, 50 and 80% by volume. The experimental results revealed that CO₂ emissions and fuel consumption exhibited an increase with biodiesel over all driving conditions.
Journal Article

Regulated and Unregulated Emissions of a Euro 4 SUV Operated with Diesel and Soy-based Biodiesel Blends

2009-11-02
2009-01-2690
In this study, regulated, unregulated exhaust emissions and fuel consumption with ultra low sulphur diesel and soy-based biodiesel blends at proportions of 10 and 30% v/v have been investigated. A Euro 4 compliant SUV, equipped with a 2.2 litre common-rail diesel engine and an oxidation catalyst was tested on a chassis dynamometer with constant volume sampling (CVS) technique. Emission and fuel consumption measurements were performed over the New European Driving Cycle (NEDC) and the non-legislated Artemis driving cycles which simulate urban, rural, and highway driving conditions in Europe. The regulated pollutants were characterized by determined NOx, PM, CO, and HC. CO2 was also quantified in the exhaust. Overall, 16 PAHs, 4 nitro-PAHs, 6 oxy-PAHs, 13 carbonyl compounds and particulate alkanes ranged from C13 to C35 were determined in the exhaust.
Technical Paper

Determination of Physicochemical Properties of Fatty Acid Ethyl Esters (FAEE) - Diesel Fuel Blends

2009-06-15
2009-01-1788
In this study, the transesterification process of 4 different vegetable oils (sunflower, rapeseed, olive oil and used frying oil) took place utilizing ethanol, in order to characterize the ethyl esters and their blends with diesel fuel obtained as fuels for internal combustion engines. All ethyl esters were synthesized using calcium ethoxide as a heterogeneous solid base catalyst. The ester preparation involved a two-step transesterification reaction, followed by purification. The effects of the mass ratio of catalyst to oil, the molar ratio of ethanol to oil, and the reaction temperature were studied on conversion of sunflower oil to optimize the reaction conditions in both stages. The rest of the vegetable oils were converted to ethyl esters under optimum reaction parameters. The optimal conditions for first stage transesterification were an ethanol/oil molar ratio of 12:1, catalyst amount (3.5%), and 80 °C temperature, whereas the maximum yield of ethyl esters reached 80.5%.
Technical Paper

The Effect of Biodiesel on PAHs, Nitro-PAHs and Oxy-PAHs Emissions from a Light Vehicle Operated Over the European and the Artemis Driving Cycles

2009-06-15
2009-01-1895
This study examines the effects of neat soy-based biodiesel (B100) and its 50% v/v blend (B50) with low sulphur automotive diesel on vehicle PAH emissions. The measurements were conducted on a chassis dynamometer with constant volume sampling (CVS) according to the European regulated technique. The vehicle was a Euro 2 compliant diesel passenger car, equipped with a 1.9 litre common-rail turbocharged direct injection engine and an oxidation catalyst. Emissions of PAHs, nitro-PAHs and oxy-PAHs were measured over the urban phase (UDC) and the extra-urban phase (EUDC) of the type approval cycle (NEDC). In addition, for evaluating realistic driving performance the non-legislated Artemis driving cycles (Urban, Road and Motorway) were used. Overall, 12 PAHs, 4 nitro-PAHs, and 6 oxy-PAHs were determined. The results indicated that PAH emissions exhibited a reduction with biodiesel during all driving modes.
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