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Technical Paper

Thermodynamic and Tribological Analysis of an Innovative Mechanism for Reciprocating Machines

2023-08-28
2023-24-0016
Research and development studies regarding the internal combustion engines are, now more than ever, crucial in order to prevent a premature disposal for this application. An innovative technology is analyzed in this paper. The traditional slider-crank mechanism is replaced by a system of two ring-like elements crafted in such a way to transform the rotating motion of one element in the reciprocating motion of the other. This leads both to a less complex engine architecture and to the possibility to obtain a wide range of piston laws by changing the profile of the two cams. The relative motion of the cams is the peculiar feature of this engine and, due to this, alongside with the thermodynamic analysis, also the tribological aspects are investigated. 3D-CFD simulations are performed for several piston laws at different engine speeds to evaluate the cylinder pressure trace to be used as input data for the development of the tribological model.
Technical Paper

Study of Stoichiometric and Lean Combustion in a Spark Ignition, Direct Injection Optical Engine Using E10 and ETBE20 Fuels

2022-08-30
2022-01-1003
Biofuels are a promising alternative to fossil fuels as their availability has been reduced during the last decades and they are the main sources of greenhouse gases emissions. Moreover, the targets of the international regulations include reduction of fossil fuels consumption, and improvement of the sustainability of the vehicle fleet. Blending gasoline with biofuels will result in changes in fuel blending procedures and combustion process especially for the gasoline direct injection (GDI) engines. In this article, flame visualization using chemiluminescence techniques in a Single Cylinder Optical Research Engine (SCORE) is presented, with an adjusted intake pressure of 850 mbar and early intake single injection (280 CAD BTDC), by using 100% hydrocarbon-based gasoline, E10 (90% gasoline - 10% ethanol) and ETBE20 (80% gasoline - 20% ethyl tert-butyl ether). ETBE20 is a potential alternative for E10, as it contains the same amount of renewable fuel and has low water solubility.
Technical Paper

Recurrent and Time-Delay Neural Networks as Virtual Sensors for NOx Emissions in Marine Diesel Powertrains

2021-03-25
2021-01-5042
Neural networks (NN) for marine engines, using raw measurement data from laboratory measurements, are developed and verified. These models can be utilized as virtual sensors of engine-out NOx emissions and lambda (λ). Investigations for the optimal NN configuration targeting models were carried so they can capture the dynamic behavior of a marine diesel engine, can generalize within the training range, and have the minimum complexity due to execution performance and portability reasons. Two configurations of NNs are investigated, the recurrent (RNN) and the time-delay neural network (TDNN). The resulting NN models are deployed on a prototype engine control unit (ECU) platform and are validated in real time for operating points and patterns that are not included in the training dataset. The real-time validation shows that the predicted quantities remain consistent in most operating areas and the dynamic behavior of the system is captured and reproduced accurately.
Technical Paper

Particulate Contamination in Biodiesel Fuel under Long-Term Storage

2020-09-15
2020-01-2143
Many incidents associated with filter plugging have extensively been reported in microbially contaminated diesel and biodiesel fuel systems, especially under long term storage conditions. In this study a quantitative assessment of the undesirable insoluble solids produced in contaminated biodiesel fuels was carried out in order to evaluate their evolution rate during biodeterioration. For this purpose, a series of contaminated biodiesel fuel microcosms were prepared and stored for six months under stable conditions. The quantity of the particulate contaminants was monitored during storage by a multiple filtration technique which was followed at the end by a comparison with the active bioburden per ATP bioluminescence protocol. Additionally, identical microcosms were treated with a commercially available biocide in order to examine the latter’s activity both on solids formation and the microbial proliferation.
Technical Paper

Experimental Investigation on the Stabilizing Effect of n-Butanol on Diesel-Bioethanol Blends

2018-09-10
2018-01-1744
In accordance to the current environmental policy of the European Union by 2020, 10% of the transport fuel in every country comes from renewable sources such as biofuels. One of the most popular biofuels, (bio) ethanol is a probable suitable candidate for addition in diesel fuel because of its cleaner combustion and the ability to reduce emissions of gaseous pollutants. However, its use presents some important problems, attributed mainly to its incompatibility with diesel fuel during mixing due to the difference in the polarity. For this reason, substances that act as stabilizers of these mixtures are used, one of the most suitable being butanol. This substance is compatible with diesel fuel and ethanol, acting as a chemical bridge between the two, but also exhibits positive combustion behavior, as it is also an oxygenate that can be produced from renewable sources as well. The aim of this work was to investigate the behavior of diesel-ethanol mixtures using butanol as co-solvent.
Technical Paper

Lubricity of Diesel Fuel Hydrocarbons and Surrogate Fuels

2017-10-08
2017-01-2292
The aim of this study is to investigate the lubricity of hydrocarbons that constitute components of petroleum diesel fuel. A number of typical hydrocarbon compounds were selected as representative of the group types of alkanes (paraffins), cycloalkanes (naphthenes) and aromatics, similar to those that are present in diesel fuel. The lubricity of these substances was examined in a High Frequency Reciprocating Rig (HFRR) apparatus according to the ISO 12156-1 standard method. Thereafter, a series of diesel surrogate fuel were prepared from the above substances based on literature data for diesel fuel composition and on the previously obtained results. These model fuels were assessed regarding their lubricating performance in order to evaluate how each individual component can affect the lubricity of the final fuel.
Technical Paper

Evaluation of the Stability and Ignition Quality of Diesel-Biodiesel-Butanol Blends

2017-10-08
2017-01-2320
FAME is the most common renewable component of conventional automotive diesel. Despite the advantages, biodiesel is more susceptible to oxidative deterioration and due to its chemical composition as well as its higher affinity to water, is considered to be a favorable substrate for microorganisms. On the other hand, apart from biodiesel, alcohols are considered to be promising substitutes to conventional diesel fuel because they can offer higher oxygen concentration leading to better combustion characteristics and lower exhaust emissions. More specifically, n-butanol is a renewable alcohol demonstrating better blending capabilities and properties when it is added to diesel fuel, as its composition is closer to conventional fuel, when compared ethanol to for example. Taking into consideration the alleged disinfectant properties of alcohols, it would be interesting to examine also the microbial stability of blends containing n-butanol in various concentrations.
Technical Paper

An Experimental Investigation on the Effect of Diluent Addition on Flame Characteristics in a Single Cylinder Optical Diesel Engine

2015-09-06
2015-24-2438
The present work investigates the effect of low levels CO2 addition on the combustion characteristics inside a single cylinder optical engine operated under low load conditions. The effects of dilution levels (up to 7.5% mass flow rate CO2 addition), the number of pilot injections (single or double pilot injections) and injection pressure (25 or 40 MPa), are evaluated towards the direction of achieving a partially premixed combustion (PPC) operation mode. The findings are discussed based on optical measurements and via pressure trace and apparent rate of heat release analyses in a Ricardo Hydra optical light duty diesel engine. The engine was operated under low IMEP levels of the order of 1.6 bar at 1200 rpm and with a CO2 diluent-enhanced atmosphere resembling an environment of simulated low exhaust gas recirculation (EGR) rates. Flame propagation is captured by means of high speed imaging and OH, CH and C2 line-of-sight chemiluminescence respectively.
Journal Article

Characterization of Hydroprocessed Used Cooking Oils in Blend with Low Quality Gasoil Samples

2014-04-01
2014-01-1468
The scope of this work is to examine the use of hydroprossed used cooking oils as substitute for automotive diesel fuel. Hydroprocessing is an alternative method for the transformation of vegetable oils into high quality transport fuels, even if the quality of the oils is low, such as used cooking oils. In the present work, the utilization of hydroprocessed used cooking oil (HUCO) as neat fuel was proved to be very difficult, due to its very poor cold flow properties; therefore, mixtures of the HUCO with low quality middle distillates (a low cetane number gasoil and a light cycle oil) were prepared and evaluated. Throughout the process the formed blends were evaluated according to the european standard EN 590. The following points were mainly recorded: The lower density of HUCO was beneficial, permitting the use of poor quality distillates, in specific concentrations, and the high cetane number of HUCO was appreciable, improving the worse behavior of the other components.
Technical Paper

Exhaust Phases in a DI Diesel Engine Based on Instantaneous Cyclic Heat Transfer Experimental Data

2013-04-08
2013-01-1646
In the present paper a new method is proposed for the analysis of the two main phases of the engine exhaust stroke blowdown and displacement. The method is based on the processing of fast-response experimental temperatures obtained from the exhaust manifold wall during the engine cycle. A novel experimental installation has been developed, which separates the engine transient temperature signals into two groups, namely the long- and the short- term response ones. This has been achieved by processing the respective signals acquired from two independent data acquisition systems. Furthermore, a new pre-amplification unit for fast response thermocouples, appropriate heat flux sensors and an innovative, object-oriented, control code for fast data acquisition have been designed and applied. For the experimental procedure a direct injection (DI), air-cooled diesel engine is used.
Technical Paper

Production of Biobased Lubricant Basestocks with Improved Performance

2012-09-10
2012-01-1620
The ability of a catalyst to enhance the performance of synthesized biobased lubricant basestock was investigated in this study. Pomace olive oil, cottonseed oil, used frying oil and methyl oleate were utilized as starting materials for the production of the biobased lubricants and a two stages transesterification methodology was followed. Initially the oils were converted to their corresponding fatty acid methyl esters via methanolysis. The resulting methylesters were subsequently transesterified with TMP producing the desired oleochemical ester. These syntheses were carried out in the presence of either sodium methoxide or Ca/TEA alkoxide as catalysts. Following the purification phase, the synthesized esters were evaluated as potential biolubricants regarding their physicochemical properties such as viscosity index, pour point and acid value.
Technical Paper

Identification and Correction of the Error Induced by the Sampling Method Used to Monitor Cylinder Pressure of Reciprocating Internal Combustion Engines

2012-04-16
2012-01-1155
Cylinder pressure measurements are common practice for internal combustion reciprocating engines during field or lab applications for the purpose of combustion analysis, condition monitoring etc. The most accurate method is to measure cylinder pressure using a crank angle encoder as a trigger source to guarantee cylinder pressure measurement at predefined crank angle events. This solution, even though favorable, presents a number of practical difficulties for field applications and increased cost, for this reason its use is practically restricted to lab applications. Therefore a commonly used approach for ad hoc measurements is to digitize samples at fixed time intervals and then convert time into crank angle assuming a constant rotational speed. But if engine rotational speed is not constant within the engine cycle this may result to incorrect cylinder pressure CA referencing.
Technical Paper

Evaluation of a New Diagnostic Technique to Detect and Account for Load Variation during Cylinder Pressure Measurement of Large-Scale Four-Stroke Diesel Engines

2012-04-16
2012-01-1342
High efficiency, power concentration and reliability are the main requirements from Diesel Engines that are used in most technical applications. This becomes more important with the increase of engine size. For this reason the aforementioned characteristics are of significant priority for both marine and power generation applications. To guarantee efficient engine operation and maximum power output, both research and commercial communities are increasingly interested in methods used for supervision, fault-detection and fault diagnosis of large scale Diesel Engines. Most of these methods make use of the measured cylinder pressure to estimate various critical operating parameters such as, brake power, fuel consumption, compression status, etc. The results obtained from the application of any diagnostic technique, used to assess the current engine operating condition and identify the real cause of the malfunction or fault, depend strongly on the quality of these data.
Journal Article

An Experimental Study on the Impact of Biodiesel Origin and Type on the Exhaust Emissions from a Euro 4 Pick-up Truck

2010-10-25
2010-01-2273
This study investigates the impact of mid-high biodiesel blends on the criteria and PAH emissions from a modern pick-up diesel vehicle. The vehicle was a Euro 4 (category N1, subclass III) compliant common-rail light-duty goods pick-up truck fitted with a diesel oxidation catalyst. Emission and fuel consumption measurements were performed on a chassis dynamometer equipped with CVS, following the European regulations. All measurements were conducted over the certification New European Driving Cycle (NEDC) and the real traffic-based Artemis driving cycles. Aiming to evaluate the fuel impact on emissions, a soy-based biodiesel, a palm-based biodiesel, and an oxidized biodiesel obtained from used frying oils were blended with a typical automotive ultra-low-sulfur diesel at proportions of 30, 50 and 80% by volume. The experimental results revealed that CO₂ emissions and fuel consumption exhibited an increase with biodiesel over all driving conditions.
Journal Article

Regulated and Unregulated Emissions of a Euro 4 SUV Operated with Diesel and Soy-based Biodiesel Blends

2009-11-02
2009-01-2690
In this study, regulated, unregulated exhaust emissions and fuel consumption with ultra low sulphur diesel and soy-based biodiesel blends at proportions of 10 and 30% v/v have been investigated. A Euro 4 compliant SUV, equipped with a 2.2 litre common-rail diesel engine and an oxidation catalyst was tested on a chassis dynamometer with constant volume sampling (CVS) technique. Emission and fuel consumption measurements were performed over the New European Driving Cycle (NEDC) and the non-legislated Artemis driving cycles which simulate urban, rural, and highway driving conditions in Europe. The regulated pollutants were characterized by determined NOx, PM, CO, and HC. CO2 was also quantified in the exhaust. Overall, 16 PAHs, 4 nitro-PAHs, 6 oxy-PAHs, 13 carbonyl compounds and particulate alkanes ranged from C13 to C35 were determined in the exhaust.
Technical Paper

Tribological Evaluation of the Aviation Kerosene for Use in CI Engines

2009-11-02
2009-01-2804
To reduce the fuel related logistic burden, NATO Armed Forces are advancing the use of a single fuel for both aircraft and ground equipment. To this end, F-34 is replacing distillate diesel fuel in many applications. Yet, unacceptable wear due to poor lubricity was illustrated by tests conducted with kerosene on High Frequency Reciprocating Rig. Therefore, HFRR tests were performed with fatty acid methyl esters of sunflower, palm, cotton-seed, tobacco-seed, olive, rape-seed and used frying oils, at volume concentrations from 0.05% to 0.6%. This study showed that the biodiesels used, produced a significant decrease in the wear scar diameter at concentrations of 0.2% to 0.4 %. Biodiesels derived from non-polyunsaturated oils, such as palm and olive gave better lubrication at certain concentrations.
Technical Paper

Determination of Physicochemical Properties of Fatty Acid Ethyl Esters (FAEE) - Diesel Fuel Blends

2009-06-15
2009-01-1788
In this study, the transesterification process of 4 different vegetable oils (sunflower, rapeseed, olive oil and used frying oil) took place utilizing ethanol, in order to characterize the ethyl esters and their blends with diesel fuel obtained as fuels for internal combustion engines. All ethyl esters were synthesized using calcium ethoxide as a heterogeneous solid base catalyst. The ester preparation involved a two-step transesterification reaction, followed by purification. The effects of the mass ratio of catalyst to oil, the molar ratio of ethanol to oil, and the reaction temperature were studied on conversion of sunflower oil to optimize the reaction conditions in both stages. The rest of the vegetable oils were converted to ethyl esters under optimum reaction parameters. The optimal conditions for first stage transesterification were an ethanol/oil molar ratio of 12:1, catalyst amount (3.5%), and 80 °C temperature, whereas the maximum yield of ethyl esters reached 80.5%.
Technical Paper

The Effect of Biodiesel on PAHs, Nitro-PAHs and Oxy-PAHs Emissions from a Light Vehicle Operated Over the European and the Artemis Driving Cycles

2009-06-15
2009-01-1895
This study examines the effects of neat soy-based biodiesel (B100) and its 50% v/v blend (B50) with low sulphur automotive diesel on vehicle PAH emissions. The measurements were conducted on a chassis dynamometer with constant volume sampling (CVS) according to the European regulated technique. The vehicle was a Euro 2 compliant diesel passenger car, equipped with a 1.9 litre common-rail turbocharged direct injection engine and an oxidation catalyst. Emissions of PAHs, nitro-PAHs and oxy-PAHs were measured over the urban phase (UDC) and the extra-urban phase (EUDC) of the type approval cycle (NEDC). In addition, for evaluating realistic driving performance the non-legislated Artemis driving cycles (Urban, Road and Motorway) were used. Overall, 12 PAHs, 4 nitro-PAHs, and 6 oxy-PAHs were determined. The results indicated that PAH emissions exhibited a reduction with biodiesel during all driving modes.
Journal Article

Thermodynamic Analysis of SI Engine Operation on Variable Composition Biogas-Hydrogen Blends Using a Quasi-Dimensional, Multi-Zone Combustion Model

2009-04-20
2009-01-0931
In this work, a quasi-dimensional, multi-zone combustion model is analytically presented, for the prediction of performance and nitric oxide (NO) emissions of a homogeneous charge spark ignition (SI) engine, fueled with biogas-H2 blends of variable composition. The combustion model is incorporated into a closed cycle simulation code, which is also fully described. Combustion is modeled on the basis of turbulent entrainment theory and flame stretch concepts. In this context, the entrainment speed, by which unburned gas enters the flame region, is simulated by the turbulent burning velocity of a flamelet model. A flame stretch submodel is also included, in order to assess the flame response on the combined effects of curvature, turbulent strain and nonunity Lewis number mixture. As far as the burned gas is concerned, this is treated using a multi-zone thermodynamic formulation, to account for the spatial distribution of temperature and NO concentration inside the burned volume.
Journal Article

Possibility to Determine Diesel Engine Condition and Tuning from the Application of a Diagnostic Technique at a Single Operating Point

2009-04-20
2009-01-0681
A difficulty which exists when applying diagnostic techniques on large-scale diesel engines operating on the field, is that usually it is not possible to obtain measurement data at a wide engine operating range due to a number of constraints. In the present work is investigated the possibility to overcome this practical difficulty originating from the test procedure for engines operating on the field (i.e. marine or stationary applications). The main objective is to examine if a diagnosis procedure provides similar results when applied at various engine operating conditions. For this purpose an existing diagnostic technique, developed by the authors, is applied at different operating conditions on a large-scale two-stroke diesel engine used for power generation in a Greek island.
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