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Technical Paper

Inverse Analysis of Road Contact Force and Contact Location Using Machine Learning with Measured Strain Data

2024-04-09
2024-01-2267
To adapt to Battery Electric Vehicle (BEV) integration, the significance of protective designs for battery packs against ground impact caused by road debris is very high, and there is also a keen interest in the feasibility assessment technique using Computer-Aided Engineering (CAE) tools for prototype-free evaluations. However, the challenge lies in obtaining real-world empirical data to verify the accuracy of the predictive CAE model. Collecting real-world data using actual battery pack can be time-consuming, costly, and accurately ascertaining the precise direction, magnitude, and location of the force applied from the road to the battery pack poses a challenging task. Therefore, in this study, we developed a methodology using machine learning, specifically Gaussian process regression (GPR), to perform inverse analysis of the direction, magnitude, and location of vehicle-road contact forces during rough road conditions.
Technical Paper

Multidisciplinary Design Method for Off-Road Vehicles Using Bayesian Active Learning

2024-04-09
2024-01-2595
When developing an off-road vehicle, it is essential to create excellent drivability that enables the vehicle to be driven on all surfaces while ensuring passenger comfort. Since durability is another indispensable performance aspect for these vehicles, the development method must be capable of considering a high-level combination of a wide range of performance targets. This paper proposes a method to identify the region in which each performance aspect is realized through a complex domain combination problem. The proposed method is helpful in the initial design stage when the detailed specifications of the target vehicle are not determined because it is capable of considering both the specifications and usage method of the target vehicle, such as the selection of road profiles and driving speeds as design variables. The proposed method has the advantage of enabling efficient concurrent studies to search for feasible regions.
Technical Paper

Lightweight Design Enabled by Innovative CAE Based Development Method Using Topology Optimization

2024-04-09
2024-01-2454
Carbon neutrality has become a significant target. One essential parameter regarding energy consumption and emissions is the mass of vehicles. Lightweight design improves the result of vehicle life cycle assessment (LCA), increases efficiency, and can be a step towards sustainability and CO2 neutrality. Weight reduction through structural optimization is a challenging task. Typical design development procedures have to be overcome. Instead of just a facelift or the creation of a derivative of the predecessor design, completely alternative design creation methods have to be applied. Automated structural optimization is one tool for exploring completely new design approaches. Different methods are available and weight reduction is the focus of topology optimization. This paper describes a fatigue life homogenization method that enables the weight reduction of vehicle parts. The applied CAE process combines fatigue life prediction and topology optimization.
Technical Paper

Modelling and Analysis of a Cooperative Adaptive Cruise Control (CACC) Algorithm for Fuel Economy

2024-04-09
2024-01-2564
Connectivity in ground vehicles allows vehicles to share crucial vehicle data, such as vehicle acceleration and speed, with each other. Using sensors such as radars and lidars, on the other hand, the intravehicular distance between a leader vehicle and a host vehicle can be detected. Cooperative Adaptive Cruise Control (CACC) builds upon ground vehicle connectivity and sensor information to form convoys with automated car following. CACC can also be used to improve fuel economy and mobility performance of vehicles in the said convoy. In this paper, a CACC system is presented, where the acceleration of the lead vehicle is used in the calculation of desired vehicle speed. In addition to the smooth car following abilities, the proposed CACC also has the capability to calculate a speed profile for the ego vehicle that is fuel efficient, making it an Ecological CACC (Eco-CACC) model.
Technical Paper

Study of Braking Characteristics of New Manual Braking System (1st Report)

2024-04-09
2024-01-2497
The purpose of this study is to propose braking characteristics that are easy for drivers to handle in a system in which braking and driving operations are performed by hand. Genetic algorithm optimization of braking characteristics showed that the best deceleration tracking was achieved by an FG diagram with a logarithmic function shape. In contrast, the slope of the optimal FG diagram tended to decrease as the driver's proportional gain increased.
Technical Paper

Implementation of Adaptive Equivalent Consumption Minimization Strategy

2024-04-09
2024-01-2772
Electrification of vehicles is an important step towards making mobility more sustainable and carbon-free. Hybrid electric vehicles use an electric machine with an on-board energy storage system, in some form to provide additional torque and reduce the power requirement from the internal combustion engine. It is important to control and optimize this power source split between the engine and electric machine to make the best use of the system. This paper showcases an implementation of the Adaptive Equivalent Consumption Minimization Strategy (A-ECMS) with minimization in real-time in the dSPACE MicroAutobox II as the Hybrid Supervisory Controller (HSC). While the concept of A-ECMS has been well established for many years, there are no published papers that present results obtained in a production vehicle suitably modified from conventional to hybrid electric propulsion including real world testing as well as testing on regulatory cycles.
Technical Paper

Reduced Order Modeling of Engine Coolant Temperature Model in Plug-In Hybrid Electric Vehicles

2024-04-09
2024-01-2008
In recent years, swift changes in market demands toward achieving carbon neutrality have driven significant developments within the automotive industry. Consequently, employing computer simulations in the early stages of vehicle development has become imperative for a comprehensive understanding of performance characteristics. Of particular importance is the cooling performance of vehicles, which plays a vital role in ensuring safety and overall performance. It is crucial to predict optimal cooling performance, particularly about the heat generated by the powertrain during the initial phases of vehicle development. However, the utilization of thermal analysis models for assessing vehicle cooling performance demands substantial computational resources, rendering them less practical for evaluating performance associated with design changes in the planning phase.
Technical Paper

Improvement of PN Filtration Efficiency of Coated GPF – Study of Improvement of PN Filtration Efficiency and Reduction of Pressure Drop

2023-09-29
2023-32-0124
This research aimed to improve the PN filtration efficiency of a catalyst coated gasoline particulate filter (cGPF) to meet the next generation of emissions regulations for internal combustion engines. This paper proposes a concept that improves the PN filtration performance while maintaining low pressure drop by forming a thin PM trap layer on the surface of the cGPF substrate. The design guidelines for the coating particle size and coating amount of the PM trap layer were investigated, and actual manufacturing issues were also identified. The validity of this concept and guidelines was then verified on an actual vehicle.
Technical Paper

Evaluation of Fully Sustainable Low Carbon Gasoline Fuels Meeting Japanese E10 Regular and Premium Octane Specifications

2023-09-29
2023-32-0165
Reducing the carbon emissions associated with ICE- containing vehicles is a complimentary step towards carbon neutrality alongside the introduction of vehicles using newer energy vectors. In this study, the authors investigated emissions and efficiency impact of fully renewable E10-grade gasoline fuels blended with sustainable components at both 90 RON and 96 RON in comparison with reference regular E0 and premium certification gasolines across a range of ICE vehicle applications. Both renewable fuels were blended to the Japan JIS K2022 2012 E10 specification. The study shows very low carbon gasolines are technically feasible and potentially have an important role to play in decarbonizing both new advanced technology ICE vehicles and, critically, the existing ICE vehicle parc in the transition towards a zero emissions future.
Technical Paper

Adapting Dimensionless Numbers Developed for Knock Prediction Under Homogeneous Conditions to Ultra-Lean Spark Ignition Conditions

2023-09-29
2023-32-0008
Knock in spark-ignition (SI) engines has been a subject of many research efforts and its relationship with high efficiency operating conditions keeps it a contemporary issue as engine technologies push classical limits. Despite this long history of research, literature is lacking coherent and generalized descriptions of how knock is affected by changes in the full cylinder temperature field, residence time (engine speed), and air/fuel ratio. In this work, two dimensionless numbers are applied to fully 3D SI conditions. First, the characteristic time of autoignition (ignition delay) is compared against the characteristic time of end-gas deflagration, which was used to predict knocking propensity. Second, the temperature gradient of the end-gas is compared against a critical detonation-based temperature gradient, which predicts the knock intensity.
Technical Paper

Vehicle Simulations development to predict Electric field level distribution based on GB/T18387 measurement method

2023-09-29
2023-32-0071
The development of electric vehicles has been progressed, rapidly, to achieve Carbon neutrality by 2050. There have been increasing concerns about Electromagnetic Compatibility (EMC) performance due to increasing power for power trains of vehicles. Because same power train system expands to some vehicles, we have developed numerical simulations in order to predict the vehicle EMC performances. We modeled a vehicle which has inverter noises by numerical simulation to calculate electric fields based on GB/T18387. We simulated the common mode noise which flows through the shielding braid of the high voltage wire harnesses. As a result, it is confirmed a correlation between the electric fields calculated by numerical simulation and the measured one.
Technical Paper

Modular Multilevel GaN Based Ultra-High Power Density Electric Power Conversion and Transmission on the Lunar Surface

2023-09-05
2023-01-1509
NASA’s Watts on the Moon Challenge is seeking solutions to transfer at least 1.065 kW power from a 120 V dc source to a 24-32 V dc load over a 3-km distance under the same environmental conditions as the Lunar surface (i.e., 77 K temperature and 1 mTorr pressure). The selected solution from the author’s team proposed utilizing two modular multilevel Gallium Nitride (GaN) based isolated dc-dc converters to connect the 120 V dc source with the 24-32 V dc load bank via 1.5 kV rated dc transmission lines. The modular multilevel converters feature frequency multiplication, high step-down voltage ratio and low device voltage stress. In the converters, GaN gate injection transistor (GaN GIT) and GaN High-Electron-Mobility Transistor (GaN HEMT) devices are chosen as switching devices, due to the merits of lower power loss, radiation hardness and ability to work under cryogenic and vacuum conditions.
Technical Paper

Model-Based Fault Diagnostic Strategy for Microgrids

2023-09-05
2023-01-1506
Microgrids are a topic of interest in recent years, largely due to their compatibility with the integration of distributed renewable resources, capability for bidirectional power flow, and ability to reconfigure to mitigate the effects of faults. Fault diagnosis algorithms are a foundational technology for microgrids. These algorithms must have two primary capabilities. First, faults must be detectable; it is known when the fault occurs. Second, faults must be isolable; the type and location of detected faults can be determined. However, most fault handling research considering microgrids has focused on the protection algorithm. Protection algorithms seek to quickly extinguish dangerous faults which can damage components. However, these algorithms may not sufficiently capture less severe faults, or provide comprehensive monitoring for the microgrid. This is particularly relevant when considering applications involving fault tolerant control or dynamic grid reconfiguration.
Technical Paper

Optimized Control Strategy for Inductor-based Cell Equalizers

2023-08-28
2023-24-0166
The occurrence of imbalance conditions within the cells of a battery pack can be reduced or mitigated by an active cell equalization circuit integrated in the Battery Management System (BMS), which transfers energy between the most charged cells and the least charged ones in the pack. However, incomplete knowledge on the performances and range of operability in real-world scenarios is still limiting the adoption of active equalizers for lithium-ion battery systems in different fields of application. In this paper, among the different architectures presented in literature for active cell equalizers, the multi-inductor configuration has been investigated. For the generalized category of inductor-based configuration, an analytical model has been developed by taking into account the static and dynamic parasitic parameters of the components of the equalization circuit as well as the operating conditions of the cells.
Technical Paper

Co-Simulation Framework for Electro-Thermal Modeling of Lithium-Ion Cells for Automotive Applications

2023-08-28
2023-24-0163
Battery packs used in automotive application experience high-power demands, fast charging, and varied operating conditions, resulting in temperature imbalances that hasten degradation, reduce cycle life, and pose safety risks. The development of proper simulation tools capable of capturing both the cell electrical and thermal response including, predicting the cell’s temperature rise and distribution, is critical to design efficient and reliable battery packs. This paper presents a co-simulation model framework capable of predicting voltage, 2-D heat generation and temperature distribution throughout a cell. To capture the terminal voltage and 2-D heat generation across the cell, the simulation framework employs a high-fidelity electrical model paired with a charge balance model based on the Poisson equation. The 2-D volumetric heat generation provided by the charge balance model is used to predict the temperature distribution across the cell surface using CFD software.
Technical Paper

Vehicle in Virtual Environment (VVE) Method of Autonomous Driving Function Evaluation and Development

2023-04-11
2023-01-0820
Autonomous vehicle (AV) algorithms need to be tested extensively in order to make sure the vehicle and the passengers will be safe while using it after the implementation. Testing these algorithms in real world create another important safety critical point. Real world testing is also subjected to limitations such as logistic limitations to carry or drive the vehicle to a certain location. For this purpose, hardware in the loop (HIL) simulations as well as virtual environments such as CARLA and LG SVL are used widely. This paper discusses a method that combines the real vehicle with the virtual world, called vehicle in virtual environment (VVE). This method projects the vehicle location and heading into a virtual world for desired testing, and transfers back the information from sensors in the virtual world to the vehicle.
Technical Paper

Prescan Extension Testing of an ADAS Camera

2023-04-11
2023-01-0831
Testing vision-based advanced driver assistance systems (ADAS) in a Camera-in-the-Loop (CiL) bench setup, where external visual inputs are used to stimulate the system, provides an opportunity to experiment with a wide variety of test scenarios, different types of vehicle actors, vulnerable road users, and weather conditions that may be difficult to replicate in the real world. In addition, once the CiL bench is setup and operating, experiments can be performed in less time when compared to track testing alternatives. In order to better quantify normal operating zones, track testing results were used to identify behavior corridors via a statistical methodology. After determining normal operational variability via track testing of baseline stationary surrogate vehicle and pedestrian scenarios, these operating zones were applied to screen-based testing in a CiL test setup to determine particularly challenging scenarios which might benefit from replication in a track testing environment.
Technical Paper

Study on State-of-the-Art Preventive Maintenance Techniques for ADS Vehicle Safety

2023-04-11
2023-01-0846
1 Autonomous Driving Systems (ADS) are developing rapidly. As vehicle technology advances to SAE level 3 and above (L4, L5), there is a need to maximize and verify safety and operational benefits. As a result, maintenance of these ADS systems is essential which includes scheduled, condition-based, risk-based, and predictive maintenance. A lot of techniques and methods have been developed and are being used in the maintenance of conventional vehicles as well as other industries, but ADS is new technology and several of these maintenance types are still being developed as well as adapted for ADS. In this work, we are presenting a systematic literature review of the “State of the Art” knowledge for the maintenance of a fleet of ADS which includes fault diagnostics, prognostics, predictive maintenance, and preventive maintenance.
Technical Paper

An Approach to Model a Traffic Environment by Addressing Sparsity in Vehicle Count Data

2023-04-11
2023-01-0854
For realistic traffic modeling, real-world traffic calibration data is needed. These data include a representative road network, road users count by type, traffic lights information, infrastructure, etc. In most cases, this data is not readily available due to cost, time, and confidentiality constraints. Some open-source data are accessible and provide this information for specific geographical locations, however, it is often insufficient for realistic calibration. Moreover, the publicly available data may have errors, for example, the Open Street Maps (OSM) does not always correlate with physical roads. The scarcity, incompleteness, and inaccuracies of the data pose challenges to the realistic calibration of traffic models. Hence, in this study, we propose an approach based on spatial interpolation for addressing sparsity in vehicle count data that can augment existing data to make traffic model calibrations more accurate.
Technical Paper

Development and Calibration of the Large Omnidirectional Child ATD Head and Neck Complex Finite Element Model

2023-04-11
2023-01-0557
The National Highway Traffic Safety Administration (NHTSA) has developed the Large Omnidirectional Child (LODC) Anthropomorphic Test Device (ATD) to improve the biofidelity of the currently available Hybrid III 10-year-old (HIII-10C) ATD. The improvements of the LODC over the HIII-10C include changes in sub-assemblies such as the head and neck, where the LODC head is a redesigned HIII-10C head with pediatric mass properties and the neck has a modified atlanto-occipital joint to replicate observations made from human specimens. The current study focuses on developing a dynamic, nonlinear finite element (FE) model of the LODC ATD head and neck complex. The FE mesh is generated using HyperMesh based on the three-dimensional CAD model. The material data, contact definitions and initial conditions are defined in LS-PrePost and converted to LS-Dyna solver input format. The initial and boundary conditions are defined to replicate the neck flexion experimental tests.
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