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Technical Paper

Aerodynamics' Influence on Performance in Human-Powered Vehicles for Sustainable Transportation

2024-06-12
2024-37-0028
The issue of greenhouse gas (GHG) emissions from the transportation sector is widely acknowledged. Recent years have witnessed a push towards the electrification of cars, with many considering it the optimal solution to address this problem. However, the substantial battery packs utilized in electric vehicles contribute to a considerable embedded ecological footprint. Research has highlighted that, depending on the vehicle's size, tens or even hundreds of thousands of kilometers are required to offset this environmental burden. Human-powered vehicles (HPVs), thanks to their smaller size, are inherently much cleaner means of transportation, yet their limited speed impedes widespread adoption for mid-range and long-range trips, favoring cars, especially in rural areas. This paper addresses the challenge of HPV speed, limited by their low input power and non-optimal distribution of the resistive forces.
Technical Paper

Development of a Soft-Actor Critic Reinforcement Learning Algorithm for the Energy Management of a Hybrid Electric Vehicle

2024-06-12
2024-37-0011
In recent years, the urgent need to fully exploit the fuel economy potential of the Electrified Vehicles (xEVs) through the optimal design of their Energy Management System (EMS) have led to an increasing interest in Machine Learning (ML) techniques. Among them, Reinforcement Learning (RL) seems to be one of the most promising approaches thanks to its peculiar structure, in which an agent is able to learn the optimal control strategy through the feedback received by a direct interaction with the environment. Therefore, in this study, a new Soft Actor-Critic agent (SAC), which exploits a stochastic policy, was implemented on a digital twin of a state-of-the-art diesel Plug-in Hybrid Electric Vehicle (PHEV) available on the European market. The SAC agent was trained to enhance the fuel economy of the PHEV while guaranteeing its battery charge sustainability.
Technical Paper

Evaluation of closed-loop combustion phase optimization for varying fuel compensation and cylinder balancing in a HD SI-ICE

2024-04-09
2024-01-2837
Alternative fuels, such as natural and bio-gas, are attractive options for reducing greenhouse gas emissions from combustion engines. However, the naturally occurring variation in gas composition poses a challenge and may significantly impact engine performance. The gas composition affects fundamental fuel properties such as flame propagation speed and heat release rate. Deviations from the gas composition for which the engine was calibrated result in changes in the combustion phase, reducing engine efficiency and increasing fuel consumption and emissions. However, the efficiency loss can be limited by estimating the combustion phase and adapting the spark timing, which could be implemented favorably using a closed-loop control approach. In this paper, we evaluate the efficiency loss resulting from varying gas compositions and the benefits of using a closed-loop controller to adapt the spark timing to retain the nominal combustion phase.
Technical Paper

Application of a CFD Methodology for the Design of PEM Fuel Cell at the Channel Scale

2024-04-09
2024-01-2186
Polymer electrolyte membrane (PEM) fuel cells will play a crucial role in the decarbonization of the transport sector, in particular for heavy duty applications. However, performance and durability of PEMFC stacks is still a concern especially when operated under high power density conditions, as required in order to improve the compactness and to reduce the cost of the system. In this context, the optimization of the geometry of hydrogen and air distributors represents a key factor to improve the distribution of the reactants on the active surface, in order to guarantee a proper water management and avoiding membrane dehydration.
Technical Paper

Optimizing Urban Traffic Efficiency via Virtual Eco-Driving Featured by a Single Automated Vehicle

2024-04-09
2024-01-2082
In the face of growing concerns about environmental sustainability and urban congestion, the integration of eco-driving strategies has emerged as a pivotal solution in the field of the urban transportation sector. This study explores the potential benefits of a CAV functioning as a virtual eco-driving controller in an urban traffic scenario with a group of following human-driven vehicles. A computationally inexpensive and realistic powertrain model and energy management system of the Chrysler Pacifica PHEV are developed with the field experiment data and integrated into a forward-looking vehicle simulator to implement and validate an eco-driving speed planning and energy management strategy assuming longitudinal automation. The eco-driving algorithm determines the optimal vehicle speed profile and energy management strategy.
Technical Paper

Investigation of Combustion Characteristics of a Fuel Blend Consisting of Methanol and Ignition Improver, Compared to Diesel Fuel and Pure Methanol

2024-04-09
2024-01-2122
The increasing need to reduce greenhouse gas emissions and shift away from fossil fuels has raised an interest for methanol. Methanol can be produced from renewable sources and can drastically lower soot emissions from compression ignition engines (CI). As a result, research and development efforts have intensified focusing on the use of methanol as a replacement for diesel in CI engines. The issue with methanol lies in the fact that methanol is challenging to ignite through compression alone, particularly at low-load and cold starts conditions. This challenge arises from methanol's high octane number, low heating value, and high heat of vaporization, all of which collectively demand a substantial amount of heat for methanol to ignite through compression.
Technical Paper

Experimental Investigation of Pilot Injection Strategies to Aid Low Load Compression Ignition of Neat Methanol

2024-04-09
2024-01-2119
The growing demand to lower greenhouse gas emissions and transition from fossil fuels, has put methanol in the spotlight. Methanol can be produced from renewable sources and has the property of burning almost soot-free in compression ignition (CI) engines. Consequently, there has been a notable increase in research and development activities directed towards exploring methanol as a viable substitute for diesel fuel in CI engines. The challenge with methanol lies in the fact that it is difficult to ignite through compression alone, particularly in low-load and cold start conditions. This difficulty arises from methanol's high octane number, relatively low heating value, and high heat of vaporization, collectively demanding a considerable amount of heat for methanol to ignite through compression. Previous studies have addressed the use of a pilot injection in conjunction with a larger main injection to lower the required intake air temperature for methanol to combust at low loads.
Technical Paper

3DOF Vehicle Dynamics Model for Fuel Consumption Estimation

2024-04-09
2024-01-2757
The dynamic model is built in Siemens Simcenter Amesim platform and simulates the performances on track of JUNO, a low energy demanding Urban Concept vehicle to take part in the Shell Eco-Marathon competition, in which the goal is to achieve the lowest fuel consumption in covering some laps of a racetrack, with limitations on the maximum race time. The model starts with the longitudinal dynamics, analysing all the factors that characterize the vehicle’s forward resistance, like aerodynamic forces, altimetry changes and rolling resistance. To improve the correlation between simulation and track performances, the model has been updated with the implementation of a Single-Track Model, including vehicle rotation around its roll axis, and a 3D representation of the racetrack, with an automatic trajectory following control implemented. This is crucial to characterise the vehicle’s lateral dynamics, which cannot be neglected in simulating its performances on track.
Technical Paper

A Numerical Analysis of Terrain and Vehicle Characteristics in Off-Road Conditions through Semi-Empirical Tire Contact Modelling

2024-04-09
2024-01-2297
In the last decades, the locomotion of wheeled and tracked vehicles on soft soils has been widely investigated due to the large interest in planetary, agricultural, and military applications. The development of a tire-soft soil contact model which accurately represents the micro and macro-scale interactions plays a crucial role for the performance assessment in off-road conditions since vehicle traction and handling are strongly influenced by the soil characteristics. In this framework, the analysis of realistic operative conditions turns out to be a challenging research target. In this research work, a semi-empirical model describing the interaction between a tire and homogeneous and fine-grained soils is developed in Matlab/Simulink. The stress distribution and the resulting forces at the contact patch are based on well-known terramechanics theories, such as pressure-sinkage Bekker’s approach and Mohr-Coulomb’s failure criterion.
Technical Paper

Performance Evaluation of an Eco-Driving Controller for Fuel Cell Electric Trucks in Real-World Driving Conditions

2024-04-09
2024-01-2183
Range anxiety in current battery electric vehicles is a challenging problem, especially for commercial vehicles with heavy payloads. Therefore, the development of electrified propulsion systems with multiple power sources, such as fuel cells, is an active area of research. Optimal speed planning and energy management, referred to as eco-driving, can substantially reduce the energy consumption of commercial vehicles, regardless of the powertrain architecture. Eco-driving controllers can leverage look-ahead route information such as road grade, speed limits, and signalized intersections to perform velocity profile smoothing, resulting in reduced energy consumption. This study presents a comprehensive analysis of the performance of an eco-driving controller for fuel cell electric trucks in a real-world scenario, considering a route from a distribution center to the associated supermarket.
Technical Paper

ɸ-Sensitivity Evaluation of n-Butanol and Iso-Butanol Blends with Surrogate Gasoline

2023-08-28
2023-24-0089
Using renewable fuels is a reliable approach for decarbonization of combustion engines. iso-Butanol and n-butanol are known as longer chain alcohols and have the potential of being used as gasoline substitute or a renewable fraction of gasoline. The combustion behavior of renewable fuels in modern combustion engines and advanced combustion concepts is not well understood yet. Low-temperature combustion (LTC) is a concept that is a basis for some of the low emissions-high efficiency combustion technologies. Fuel ɸ-sensitivity is known as a key factor to be considered for tailoring fuels for these engines. The Lund ɸ-sensitivity method is an empirical test method for evaluation of the ɸ-sensitivity of liquid fuels and evaluate fuel behavior in thermal. iso-Butanol and n-butanol are two alcohols which like other alcohol exhibit nonlinear behavior when blended with (surrogate) gasoline in terms of RON and MON.
Technical Paper

Improving Computational Efficiency for Energy Management Systems in Plug-in Hybrid Electric Vehicles Using Dynamic Programming based Controllers

2023-08-28
2023-24-0140
Reducing computational time has become a critical issue in recent years, particularly in the transportation field, where the complexity of scenarios demands lightweight controllers to run large simulations and gather results to study different behaviors. This study proposes two novel formulations of the Optimal Control Problem (OCP) for the Energy Management System of a Plug-in Hybrid Electric Vehicle (PHEV) and compares their performance with a benchmark found in the literature. Dynamic Programming was chosen as the optimization algorithm to solve the OCP in a Matlab environment, using the DynaProg toolbox. The objective is to address the optimality of the fuel economy solution and computational time. In order to improve the computational efficiency of the algorithm, an existing formulation from the literature was modified, which originally utilized three control inputs.
Technical Paper

Experimental Investigation of Glycerol Derivatives as Low-Concentration Additives for Diesel Fuel

2023-08-28
2023-24-0095
The worldwide adoption of renewable energy mandates, together with the widespread utilization of biofuels has created a sharp increase in the production of biodiesel (fatty acid alkyl esters). As a consequence, the production of glycerol, the main by-product of the transesterification of fatty acids, has increased accordingly, which has led to an oversupply of that compound on the markets. Therefore, in order to increase the sustainability of the biodiesel industry, alternative uses for glycerol need to be explored and the production of fuel additives is a good example of the so-called glycerol valorization. The goal of this study is therefore to evaluate the suitability of a number of glycerol-derived compounds as diesel fuel additives. Moreover, this work concerns the assessment of low-concentration blends of those glycerol derivatives with diesel fuel, which are more likely to conform to the existing fuel standards and be used in unmodified engines.
Technical Paper

Optical Diagnostic Study on Improving Performance and Emission in Heavy-Duty Diesel Engines Using a Wave-Shaped Piston Bowl Geometry and Post Injection Strategies

2023-08-28
2023-24-0048
This study explores the potential benefits of combining a wave-shaped piston geometry with post injection strategy in diesel engines. The wave piston design features evenly spaced protrusions around the piston bowl, which improve fuel-air mixing and combustion efficiency. The 'waves' direct the flames towards the bowl center, recirculating them and utilizing the momentum in the flame jets for more complete combustion. Post injection strategy, which involves a short injection after the main injection, is commonly used to reduce emissions and improve fuel efficiency. By combining post injections with the wave piston design, additional fuel injection can increase the momentum utilized by the flame jets, potentially further improving combustion efficiency. To understand the effects and potential of the wave piston design with post injection strategy, a single-cylinder heavy-duty compression-ignition optical engine with a quartz piston is used.
Technical Paper

Development of a Digital Twin to Support the Calibration of a Highly Efficient Spark Ignition Engine

2023-06-26
2023-01-1215
The role of numerical simulations in the development of innovative and sustainable powertrains is constantly growing thanks to their capabilities to significantly reduce the calibration efforts and to point out potential synergies among different technologies. In such a framework, this paper describes the development of a fully physical 1D-CFD engine model to support the calibration of the highly efficient spark ignition engine of the PHOENICE (PHev towards zerO EmissioNs & ultimate ICE efficiency) EU H2020 project. The availability of a reliable simulation platform is essential to effectively exploit the combination of the several features introduced to achieve the project target of 47% peak gross indicated efficiency, such as SwumbleTM in-cylinder charge motion, Miller cycle combined with high Compression Ratio (CR), lean mixture exploiting cooled low pressure Exhaust Gas Recirculation (EGR) and electrified turbocharging.
Technical Paper

Comprehensive Design Methodology of a Vehicle Monocoque: From Vehicle Dynamics to Manufacturing

2023-04-11
2023-01-0600
Climate change has become a real problem in our world. Society is trying to contain it as much as possible, promoting more sustainable behaviors and limiting pollution. For the automotive industry, this leads to progressive electrification and reduction of tailpipe emissions and fuel consumption for conventional vehicles. In this framework, this paper presents the design of a vehicle to compete in the Urban Concept category of Shell Eco Marathon, a competition among universities that has the goal to release a vehicle with the lowest possible fuel consumption. This work describes the monocoque design phases of the vehicle JUNO. The complete design approach is described, through the analysis of the decisional workflow adopted to integrate every technical solution from the aerodynamic constraints to the structural ones passing from the vehicle dynamic requirements.
Technical Paper

CFD Analysis of Fuel Cell Humidification System for Automotive Application

2023-04-11
2023-01-0493
Fuel cells are considered one of the promising technologies as possible replacement of Internal Combustion Engine (ICE) for the transportation sector due to their high efficiency, ultra-low (or zero) emissions and for the higher drive range. The Membrane Electrode Assembly (MEA) is what mainly influences the Fuel Cell FC performance, durability, and cost. In PEMFC the proton conductivity of the membrane is a function of the humidification level of the FC membrane, hence the importance of keeping the membrane properly humidified to achieve the best possible fuel cell performance. To have the optimal water content inside the fuel cell’s membrane several strategies could be adopted, dealing with the use of external device (such as membrane humidifier) or to adopt an optimal set of parameters (gas flow rate and temperature for example) to use the water produced at fuel cell cathode as humidity source. The aim of this paper is to study the behavior of a FC vehicle humidification system.
Technical Paper

Pre-Design and Feasibility Analysis of a Magneto-Rheological Braking System for Electric Vehicles

2023-04-11
2023-01-0888
Magneto-Rheological (MR) Fluid started to be used for industrial applications in the last 20 years, and, from that moment on, innovative uses have been evaluated for different applications to exploit its characteristic of changing yield stress as a function of the magnetic field applied. Because of the complexity of the behavior of the MR fluid, it is necessary to perform lots of simulations, combining multi-physical software capable of evaluating all the material’s characteristics. The paper proposes a strategy capable of quickly verifying the feasibility of an innovative MR system, considering a sufficient accuracy of the approximation, able to easily verify the principal criticalities of the innovative applications concerning the MR fluid main electromagnetic and fluid-dynamic capabilities.
Technical Paper

Impact of Different LCI Modelling Scenarios on the LCA Results, A Case Study for the Automotive Sector

2023-04-11
2023-01-0884
Since vehicles are comprised of thousands of components, it is essential to reduce the Life Cycle Inventory (LCI) modelling workload. This study aims to compare different LCI modeling workload-reducing scenarios to provide a trade-off between the workload efforts and result accuracy. To achieve the optimal balance between computational effort and data specification requirements, the driver seat is used as a case study, instead of the entire vehicle. When all the components of a conventional light-duty commercial vehicle are sorted by mass descending order, seats are among the first five. In addition, unlike the other components, seats are comprised of metals as well as a wide range of plastics and textiles, making them a representative test case for a general problem formulation. In this way, methodology and outcomes can be reasonably extended to the entire vehicle.
Journal Article

Fresh and Aged Organic Aerosol Emissions from Renewable Diesel-Like Fuels HVO and RME in a Heavy-Duty Compression Ignition Engine

2023-04-11
2023-01-0392
A modern diesel engine is a reliable and efficient mean of producing power. A way to reduce harmful exhaust and greenhouse gas (GHG) emissions and secure the sources of energy is to develop technology for an efficient diesel engine operation independent of fossil fuels. Renewable diesel fuels are compatible with diesel engines without any major modifications. Rapeseed oil methyl esters (RME) and other fatty acid methyl esters (FAME) are commonly used in low level blends with diesel. Lately, hydrotreated vegetable oil (HVO) produced from vegetable oil and waste fat has found its way into the automotive market, being approved for use in diesel engines by several leading vehicle manufacturers, either in its pure form or in a mixture with the fossil diesel to improve the overall environmental footprint. There is a lack of data on how renewable fuels change the semi-volatile organic fraction of exhaust emissions.
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