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Technical Paper

Virtual Methodology for Active Force Cancellation in Automotive Application Using Mass Imbalance & Centrifugal Force Generation (CFG) Principle

2024-04-09
2024-01-2343
A variety of structures resonate when they are excited by external forces at, or near, their natural frequencies. This can lead to high deformation which may cause damage to the integrity of the structure. There have been many applications of external devices to dampen the effects of this excitation, such as tuned mass dampers or both semi-active and active dampers, which have been implemented in buildings, bridges, and other large structures. One of the active cancellation methods uses centrifugal forces generated by the rotation of an unbalanced mass. These forces help to counter the external excitation force coming into the structure. This research focuses on active force cancellation using centrifugal forces (CFG) due to mass imbalance and provides a virtual solution to simulate and predict the forces required to cancel external excitation to an automotive structure. This research tries to address the challenges to miniaturize the CFG model for a body-on-frame truck.
Technical Paper

Optimal Control Co-Design of a Parallel Electric-Hydraulic Hybrid Vehicle

2024-04-09
2024-01-2154
This paper presents an optimal control co-design framework of a parallel electric-hydraulic hybrid powertrain specifically tailored for heavy-duty vehicles. A pure electric powertrain, comprising a rechargeable lithium-ion battery, a highly efficient electric motor, and a single or double-speed gearbox, has garnered significant attention in the automotive sector due to the increasing demand for clean and efficient mobility. However, the state-of-the-art has demonstrated limited capabilities and has struggled to meet the design requirements of heavy-duty vehicles with high power demands, such as a class 8 semi-trailer truck. This is especially evident in terms of a driving range on one battery charge, battery charging time, and load-carrying capacity. These challenges primarily stem from the low power density of lithium-ion batteries and the low energy conversion efficiency of electric motors at low speeds.
Technical Paper

A Naturalistic Driving Study for Lane Change Detection and Personalization

2024-04-09
2024-01-2568
Driver Assistance and Autonomous Driving features are becoming nearly ubiquitous in new vehicles. The intent of the Driver Assistant features is to assist the driver in making safer decisions. The intent of Autonomous Driving features is to execute vehicle maneuvers, without human intervention, in a safe manner. The overall goal of Driver Assistance and Autonomous Driving features is to reduce accidents, injuries, and deaths with a comforting driving experience. However, different drivers can react differently to advanced automated driving technology. It is therefore important to consider and improve the adaptability of these advances based on driver behavior. In this paper, a human-centric approach is adopted to provide an enriching driving experience. We perform data analysis of the naturalistic behavior of drivers when performing lane change maneuvers by extracting features from extensive Second Strategic Highway Research Program (SHRP2) data of over 5,400,000 data files.
Technical Paper

Low-Cost Open-Source Data Acquisition for High-Speed Cylinder Pressure Measurement with Arduino

2024-04-09
2024-01-2390
In-cylinder pressure measurement is an important tool in internal combustion engine research and development for combustion, cycle performance, and knock analysis in spark-ignition engines. In a typical laboratory setup, a sub crank angle resolved (typically between 0.1o and 0.5o) optical encoder is installed on the engine crankshaft, and a piezoelectric pressure transducer is installed in the engine cylinder. The charge signal produced by the transducer due to changes in cylinder pressure during the engine cycle is converted to voltage by a charge amplifier, and this analog voltage is read by a high-speed data acquisition (DAQ) system at each encoder trigger pulse. The high speed of engine operation and the need to collect hundreds of engine cycles for appropriate cycle-averaging requires significant processor speed and memory, making typical data acquisition systems very expensive.
Technical Paper

High Dimensional Preference Learning: Topological Data Analysis Informed Sampling for Engineering Decision Making

2024-04-09
2024-01-2422
Engineering design-decisions often involve many attributes which can differ in the levels of their importance to the decision maker (DM), while also exhibiting complex statistical relationships. Learning a decision-making policy which accurately represents the DM’s actions has long been the goal of decision analysts. To circumvent elicitation and modeling issues, this process is often oversimplified in how many factors are considered and how complicated the relationships considered between them are. Without these simplifications, the classical lottery-based preference elicitation is overly expensive, and the responses degrade rapidly in quality as the number of attributes increase. In this paper, we investigate the ability of deep preference machine learning to model high-dimensional decision-making policies utilizing rankings elicited from decision makers.
Technical Paper

Active Collision Avoidance System for E-Scooters in Pedestrian Environment

2024-04-09
2024-01-2555
In the dense fabric of urban areas, electric scooters have rapidly become a preferred mode of transportation. As they cater to modern mobility demands, they present significant safety challenges, especially when interacting with pedestrians. In general, e-scooters are suggested to be ridden in bike lanes/sidewalks or share the road with cars at the maximum speed of about 15-20 mph, which is more flexible and much faster than pedestrians and bicyclists. Accurate prediction of pedestrian movement, coupled with assistant motion control of scooters, is essential in minimizing collision risks and seamlessly integrating scooters in areas dense with pedestrians. Addressing these safety concerns, our research introduces a novel e-Scooter collision avoidance system (eCAS) with a method for predicting pedestrian trajectories, employing an advanced Long short-term memory (LSTM) network integrated with a state refinement module.
Technical Paper

Design and Simulation of Battery Enclosure for an Electric Vehicle Application

2024-04-09
2024-01-2738
Making a sturdy battery box or enclosure is one of the many challenging issues that the expansion of electrification entails. Many characteristics of an effective battery housing contribute to the safety of passengers and shield the battery from the harsh environment created by vibrations and shocks due to varying road profiles in the vehicle. This results in stress and deformations of different degrees. There is a need to understand and develop a correlation between structural performance and lightweight design of battery enclosure as this can increase the range of the drive and the life cycle of a battery pack. This paper investigates the following points: I) A conceptualized CAD model of battery enclosure is developed to understand the design parameters such as utilization of different material for strength and structural changes for performance against vibration and strength.
Technical Paper

Amplitude Method for Detecting Debonding in Stack Bond Adhesive

2024-03-13
2024-01-5033
Adhesively bonded joints have been applied in the automotive industry for the past few decades due to their advantages such as higher fatigue resistance, light weight, capability of joining dissimilar materials, good energy absorption, and high torsional stiffness for overall body structure. They also provide an effective seal against noise and vibration at a low cost. There exists the challenge of defining the fatigue characteristics of adhesive joints under cyclic loading conditions, and conventional methods have limitations in detecting the crack initiation of a bonded joint. This study introduces a method of detecting crack initiation by using the frequency method. It is found that stiffness change in the system is highly correlated to change in natural frequencies. By monitoring the change in natural frequencies, the crack initiation can be detected.
Journal Article

Vibration Characteristics and Control Algorithms for Semi-Active Suspension of Space Exploration Vehicles

2023-05-08
2023-01-1064
Suspension systems are an integral part of land vehicles and contribute significantly to the vehicle performance in terms of its ride comfort and road holding characteristics. In the case of Space Exploration Vehicles (SEVs), the requirement of these unmanned vehicles is to rove, collect pictures and transmit data back to the earth. This is generally performed with the help of exteroceptive, and proprioceptive sensors mounted on the main chassis of the SEV. The design of various components of such vehicles is dictated by the assumption of extreme terrain and environmental conditions that it might face. The Mars Exploration Rovers (MERs) have incorporated the use of the “Rocker-Bogie” mechanism for the suspension system which provides relative stability to the MER for various maneuvers. In this work, the “Rocker-Bogie” mechanism is modeled and simulated as a planar kinematic model using parameters of the Perseverance rover.
Technical Paper

Energy Modeling of Deceleration Strategies for Electric Vehicles

2023-04-11
2023-01-0347
Rapid adoption of battery electric vehicles means improving the energy consumption and energy efficiency of these new vehicles is a top priority. One method of accomplishing this is regenerative braking, which converts kinetic energy to electrical energy stored in the battery pack while the vehicle is decelerating. Coasting is an alternative strategy that minimizes energy consumption by decelerating the vehicle using only road load. A battery electric vehicle model is refined to assess regenerative braking, coasting, and other deceleration strategies. A road load model based on public test data calculates tractive effort requirements based on speed and acceleration. Bidirectional Willans lines are the basis of a powertrain model simulating battery energy consumption. Vehicle tractive and powertrain power are modeled backward from prescribed linear velocity curves, and the coasting trajectory is forward modeled given zero tractive power.
Technical Paper

Efficient Design of Automotive Structural Components via De-Homogenization

2023-04-11
2023-01-0026
In the past decades, automotive structure design has sought to minimize its mass while maintaining or improving structural performance. As such, topology optimization (TO) has become an increasingly popular tool during the conceptual design stage. While the designs produced by TO methods provide significant performance-to-mass ratio improvements, they require considerable computational resources when solving large-scale problems. An alternative for large-scale problems is to decompose the design domain into multiple scales that are coupled with homogenization. The problem can then be solved with hierarchical multiscale topology optimization (MSTO). The resulting optimal, homogenized macroscales are de-homogenized to obtain a high-fidelity, physically-realizable design. Even so MSTO methods are still computationally expensive due to the combined costs of solving nested optimization problems and performing de-homogenization.
Technical Paper

Interconnected Roll Stability Control System for Semitrucks with Double Trailers

2023-04-11
2023-01-0906
This paper provides a simulation analysis of a novel interconnected roll stability control (RSC) system for improving the roll stability of semitrucks with double trailers. Different from conventional RSC systems where each trailer’s RSC module operates independently, the studied interconnected RSC system allows the two trailers’ RSC systems to communicate with each other. As such, if one trailer’s RSC activates, the other one is also activated to assist in further scrubbing speed or intervening sooner. Simulations are performed using a multi-body vehicle dynamics model that is developed in TruckSim® and coupled with the RSC model established in Simulink®. The dynamic model is validated using track test data. The simulation results for a ramp steer maneuver (RSM) and sine-with-dwell (SWD) maneuver indicate that the proposed RSC system reduces lateral acceleration and rollover index for both trailers, decreasing the likelihood of wheel tip-up and vehicle rollover.
Technical Paper

Topological Data Analysis for Navigation in Unstructured Environments

2023-04-11
2023-01-0088
Autonomous vehicle navigation, both global and local, makes use of large amounts of multifactorial data from onboard sensors, prior information, and simulations to safely navigate a chosen terrain. Additionally, as each mission has a unique set of requirements, operational environment and vehicle capabilities, any fixed formulation for the cost associated with these attributes is sub-optimal across different missions. Much work has been done in the literature on finding the optimal cost definition and subsequent mission pathing given sufficient measurements of the preference over the mission factors. However, obtaining these measurements can be an arduous and computationally expensive task. Furthermore, the algorithms that utilize this large amount of multifactorial data themselves are time consuming and expensive.
Technical Paper

Minimizing Steady-State Testing Time in an Engine Dynamometer Laboratory

2023-04-11
2023-01-0209
In the automotive industry, performing steady-state tests on an internal combustion engine can be a time consuming and costly process, but it is necessary to ensure the engine meets performance and emissions criteria set by the manufacturer and regulatory agencies. Any measures that can reduce the amount of time required to complete these testing campaigns provides significant benefits to manufacturers. The purpose of this work is then to develop a systematic approach to minimize the time required to conduct a steady-state engine test campaign using a Savitsky-Golay filter to calculate measured signal gradients for continuous steady-state detection. Experiments were conducted on an Armfield CM11-MKII Gasoline Engine test bench equipped with a 1.2L 3-cylinder Volkswagen EA111 R3 engine. The test bench utilizes throttle position control and an eddy current dynamometer braking system with automatic PID control of engine speed.
Journal Article

Development of Digital Shearography for Dual Sensitivity Simultaneous Measurement Using Carrier Frequency Spatial Phase Shift Technology

2023-04-11
2023-01-0068
Digital shearography has many advantages, such as full-field, non-contact, high sensitivity, and good robustness. It was widely used to measure the deformation and strain of materials, also to the application of nondestructive testing (NDT). However, most digital sherography applications can only work in one field of view per measurement, and some small defects may not be detected as a result. Multiple measurements of different fields of view are needed to solve this issue, which will increase the measurement time and cost. The difficulty in performing multiple measurements may also increase for cases where the loading is not repeatable. Therefore, a system capable of measuring dual fields of view at the same time is necessary. The carrier frequency spatial phase shift method may be a good candidate to reach this goal because it can simultaneously record phase information of multiple images, e.g. two speckle interferograms with different fields of view.
Technical Paper

EV Battery Power Management for Supplying Smart Loads in Power Distribution Systems

2022-03-29
2022-01-0171
The number of EVs are increasing in power distribution systems every day. This research analyses different penetration levels of electric vehicles in power distribution systems to provide stable energy for smart devices and observes its impacts on operational costs and environmental emissions. The supply of EV power is determined based on smart device consumption by optimal energy management of EV batteries so that both the utilities and the car owner get benefits. Utilities can save energy by reducing system loss, while EV owners can earn money by selling it to utilities at their convenient time for smart device operations. The PG&E 69-bus distribution system is used for the simulation and case studies. Case studies in this research show how the power management of EV's batteries charging and discharging characteristics benefits both utilities and EV owners. The uncertainty of the driving pattern of EVs is also considered in the research to get more accurate results.
Technical Paper

Development of a Willans Line Rule-Based Hybrid Energy Management Strategy

2022-03-29
2022-01-0735
The pre-prototype development of a simulated rule-based hybrid energy management strategy for a 2019 Chevrolet Blazer RS converted parallel P4 full hybrid is presented. A vehicle simulation model is developed using component bench data and validated using EPA-reported dynamometer fuel economy test data. A combined Willans line model is proposed for the engine and transmission, with hybrid control rules based on efficiency-derived engine power thresholds. Algorithms are proposed for battery state of charge (SOC) management including engine loading and one pedal strategies, with battery SOC maintained within 20% to 80% safe limits and charge balanced behavior achieved. The simulated rule-based hybrid control strategy for the hybrid vehicle has an energy consumption reduction of 20% for the Hot 505, 3.6% for the HwFET, and 12% for the US06 compared to the stock vehicle.
Technical Paper

Rule-Based Power Management Strategy of Electric-Hydraulic Hybrid Vehicles: Case Study of a Class 8 Heavy-Duty Truck

2022-03-29
2022-01-0736
Mobility in the automotive and transportation sectors has been experiencing a period of unprecedented evolution. A growing need for efficient, clean and safe mobility has increased momentum toward sustainable technologies in these sectors. Toward this end, battery electric vehicles have drawn keen interest and their market share is expected to grow significantly in the coming years, especially in light-duty applications such as passenger cars. Although the battery electric vehicles feature high performance and zero tailpipe emission characteristics, economic and technical issues such as battery cost, driving range, recharging time and infrastructure remain main hurdles that need to be fully addressed. In particular, the low power density of the battery limits its broad adoption in heavy-duty applications such as class 8 semi-trailer trucks due to the required size and weight of the battery and electric motor.
Technical Paper

Large-Angle Full-Field Strain Measurement of Small-Sized Objects Based on the Multi-Camera DIC Test System

2022-03-29
2022-01-0274
Digital Image Correlation (DIC) technology is a powerful tool in the field of experimental mechanics to obtain the full-field deformation/strain information of an object. It has been rapidly applied in industry in recent years. However, for the large-angle full-field strain measurement of small-sized cylindrical objects, it’s still a challenge to the DIC accurate measurement due to its small size and curved surface. In this paper, a measurement method based on the multi-camera DIC system is proposed to study the compressive performance of small-sized cylindrical materials. Three cameras form two stereo DIC measurement systems (1 and 2 cameras, and 2 and 3 cameras), each of which measures a part of the object. By calibrating three cameras at the same time, two stereos DIC coordinate systems can be unified to one coordinate system. Then match the two sets of DIC measurement data together to achieve large-angle measurement of the cylindrical surface.
Technical Paper

Evaluating Simulation Driver Model Performance Using Dynamometer Test Criteria

2022-03-29
2022-01-0530
The influence of driver modeling and drive cycle target speed trace modification on vehicle dynamics within energy consumption simulations is studied. EPA dynamometer speed error criteria and the SAE J2951 Drive Quality Evaluation for Chassis Dynamometer Testing standard are applied to simulation outputs as proposed components of simulation validation, providing guidelines for acceptable vehicle speed outputs and allowing comparison of simulation results to reported EPA dynamometer test statistics. The combined effect of driver model tuning and drive cycle interpolation methods is investigated for the UDDS, HwFET and US06 drive cycles, with EPA-specified linearly interpolated speed trace and a PI controller driver as a baseline result.
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