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Technical Paper

Stress Generation in Large Pouch Cells Under Cycling and Abuse Conditions

2024-04-09
2024-01-2196
Pouch cells are increasingly popular form factors for the construction of energy storage systems in electric vehicles of all classes. Knowledge of the stress generated by these higher capacity pouch cells is critical to properly design battery modules and packs for both normal and abnormal operation. Existing literature predominantly offers data on smaller pouch cells with capacities of less than 10 Ah, leaving a gap in our understanding of the behavior of these larger cells. This experimental study aimed to bridge this knowledge gap by measuring loads and stresses in constrained 65 Ah pouch cells under both cycling and abuse conditions. To capture the desired responses, a load cell was located within a robust fixture to measure cell stress in real time after the application of a preload of approximately 30 kilograms or 294 N, equivalent to a pressure of 0.063 bar, with a fixed displacement.
Journal Article

Fuel Additive Transport into Engine Oil Determination using Laser Induced Fluorescence (LIF) and Liquid Chromatography (LC)

2021-09-21
2021-01-1149
The transport of fuel-borne additives into the engine oil is a critical factor for the efficacy with which the additive functionality can be imparted on the engine. This paper describes the combination of Laser Induced Fluorescence (LIF) and Liquid Chromatography (LC) to determine the real-time additive concentrations and transfer ratios in a spark-ignition, 2-liter GM LHU engine. The current research used a continuous sample circuit from the engine sump which passed through an integrating cavity flow cell to enhance the LIF signal. In the absence of a fluorescence signature of any of the native additive species, a suitable fluorescing dye was selected to simulate the additive. After establishing rigorous calibration curves, LC was employed as a referee method to do a direct comparison with the LIF determined dye concentrations.
Journal Article

Market Fuel Effects on Low Speed Pre-Ignition

2021-04-06
2021-01-0487
Low-Speed Pre-ignition (LSPI) is an undesirable abnormal combustion phenomenon observed in turbocharged, direct-injection spark-ignition engines and is characterized by early heat release, high cylinder pressures and severe, potentially damaging knock. LSPI has been studied for more than a decade and engine design, operating conditions and fuel and engine oil formulations have all been identified as contributing factors. A significant focus on engine oil has led to the establishment of the Sequence IX engine test and the second-generation of GM dexos® oil requirements, as well as a convergence of engine oil detergent causality. Conclusions about the effects of fuel on LSPI have been more varied, but as part of a recently completed research consortium, the LSPI tendency of market fuels with a range of properties, including composition, boiling point distribution, ethanol content and particulate matter index (PMI) were evaluated.
Technical Paper

Vehicle Drive Cycle Fuel Economy Prediction Using Single Cylinder Engine Data

2019-04-02
2019-01-0628
The confluence of fuel economy improvement requirements and increased use of ethanol as a gasoline blend component has led to various studies into the efficiency and performance benefits to be had when using high octane number, high ethanol content fuels in modern engines. As part of a comprehensive study of the autoignition of fuels in both the CFR octane rating engine and a modern, direct injection, turbocharged spark ignited engine, a series of fuel blends were prepared with market relevant ranges of octane numbers and ethanol blends levels. The paper reports on the first part of this study where fuel flow measurements were done on a single cylinder research engine, utilizing a GM LHU combustion system, and then used to predict drive cycle fuel economy. For a range of engine speeds and manifold air pressures, spark timing was adjusted to achieve either the maximum brake torque (MBT) or a matched 50 % mass fraction burnt location.
Technical Paper

Effects of Dual Port Injection and Direct-Injection Technology on Combustion Emissions from Light-Duty Gasoline Vehicles

2019-04-02
2019-01-0999
Dual injection fuel systems combine the knock and fuel economy benefits of gasoline direct injection (GDI) technology with the lower particulate emissions of port fuel injection (PFI) systems. For many years, this technology was limited to smaller-volume, high-end, vehicle models, but these technologies are now becoming main stream. The combination of two fuel injection systems has an impact on the combustion emission composition as well as the consistency of control strategy and emissions. Understanding the impact of these changes is essential for fuel and fuel additive companies, automotive companies, and aftertreatment developers. This paper describes the effects of dual injection technology on both regulated and non-regulated combustion emissions from a 2018 Toyota Camry during several cold-start, 4-bag United States Federal Test Procedure (FTP) cycle.
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