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Technical Paper

Large-Eddy Simulation of a NACA23012 Airfoil under Clean and Iced Conditions

2023-06-15
2023-01-1483
Predicting the aerodynamic performance of an aircraft in icing conditions is critical as failures in an aircraft’s ice protection system can compromise flight safety. Aerodynamic effects of icing have typically relied on RANS modeling, which usually struggles to predict stall behavior, including those induced by surface roughness. Encouraged by recent studies using LES that demonstrate the ability to predict stall characteristics on full aircraft with smooth wings at an affordable cost [1], this study seeks to apply this methodology to icing conditions. Measurements of lift, drag, and pitching moments of a NACA23012 airfoil under clean and iced conditions are collected at Re = 1.8M. Using laser scanned, detailed representations of the icing geometries, LES calculations are conducted to compare integrated loads against experimental measurements in both clean and iced conditions at various angles of attack through the onset of stall [2].
Journal Article

Variational Autoencoders for Dimensionality Reduction of Automotive Vibroacoustic Models

2022-06-15
2022-01-0941
In order to predict reality as accurately as possible leads to the fact that numerical models in automotive vibroacoustic problems become increasingly high dimensional. This makes applications with a large number of model evaluations, e.g. optimization tasks or uncertainty quantification hard to solve, as they become computationally very expensive. Engineers are thus faced with the challenge of making decisions based on a limited number of model evaluations, which increases the need for data-efficient methods and reduced order models. In this contribution, variational autoencoders (VAEs) are used to reduce the dimensionality of the vibroacoustic model of a vehicle body and to find a low-dimensional latent representation of the system.
Technical Paper

Motion Cueing Algorithm for a 9 DoF Driving Simulator: MPC with Linearized Actuator Constraints

2018-04-03
2018-01-0570
In times when automated driving is becoming increasingly relevant, dynamic simulators present an appropriate simulation environment to faithfully reproduce driving scenarios. A realistic replication of driving dynamics is an important criterion to immerse persons in the virtual environments provided by the simulator. Motion Cueing Algorithms (MCAs) compute the simulator’s control input, based on the motions of the simulated vehicle. The technical restrictions of the simulator’s actuators form the main limitation in the execution of these input commands. Typical dynamic simulators consist of a hexapod with six degrees of freedom (DoF) to reproduce the vehicle motion in all dimensions. Since its workspace dimensions are limited, significant improvements in motion capabilities can be achieved by expanding the simulator with redundant DoF by means of additional actuators.
Technical Paper

Conceptualization and Implementation of a Scalable Powertrain, Modular Energy Storage and an Alternative Cooling System on a Student Concept Vehicle

2018-04-03
2018-01-1185
The Deep Orange program immerses automotive engineering students into the world of an OEM as part of their 2-year graduate education. In support of developing the program’s seventh vehicle concept, the students studied the sponsoring brand essence, conducted market research, and made a heuristic assessment of competitor vehicles. The upfront research lead to the definition of target customers and setting vehicle level targets that were broken down into requirements to develop various vehicle sub-systems. The powertrain team was challenged to develop a scalable propulsion concept enabled by a common vehicle architecture that allowed future customers to select (at the point of purchase) among various levels of electrification best suiting their needs and personal desires. Four different configurations were identified and developed: all-electric, two plug-in hybrid electric configurations, and an internal combustion engine only.
Technical Paper

Exploring Transitional Automation with New and Old Drivers

2016-04-05
2016-01-1442
Age and experience influence driver ability to cope with transitions between automated and manual driving, especially when drivers are engaged in media use. This study evaluated three age cohorts (young/new drivers, adults, and seniors) on their performance in transitions from automated driving to manual vehicle control in a laboratory driving simulator. Drivers were given three tasks to perform during the automated driving segments: to watch a movie on a tablet, to read a story on a tablet, or to supervise the car's driving. We did not find significant differences in people's driving performance following the different tasks. We also did not find significant differences in driving performance between the people in each age group who successfully completed the study; however, the rejection rate of the senior age group was over 30% because many of the people in this age group had difficulty hearing instructions, understanding tasks, or remembering what to do.
Journal Article

Further Investigations on the Flow Around a Rotating, Isolated Wheel with Detailed Tread Pattern

2015-04-14
2015-01-1554
Efforts in aerodynamic optimization of road vehicles have been steadily increasing in recent years, mainly focusing on the reduction of aerodynamic drag. Of a car's total drag, wheels and wheel houses account for approx. 25 percent. Consequently, the flow around automotive wheels has lately been investigated intensively. Previously, the authors studied a treaded, deformable, isolated full-scale tire rotating in contact with the ground in the wind tunnel and using the Lattice-Boltzmann solver Exa PowerFLOW. It was shown that applying a common numerical setup, with velocity boundary condition prescribed on the tread, significant errors were introduced in the simulation. The contact patch separation was exaggerated and the flow field from wind tunnel measurements could not be reproduced. This investigation carries on the work by examining sensitivities and new approaches in the setup.
Technical Paper

Uncertainties in Emissions Measurements in a Partial Flow Sampling System

2015-01-14
2015-26-0096
This paper investigates experimental uncertainties associated with gaseous and particulate emissions measurements in a partial flow emissions sampling system developed and built at the Larson Transportation Institute of the Pennsylvania State University. A small fraction of the tail pipe exhaust is diluted with dilution air and passed through a cyclone to eliminate particles bigger than 2.5 microns. The diluted exhaust is then passed through a 47 mm Teflon filter for gravimetric measurement of Particulate Matter (PM). Mass flow controllers operating at 5Hz are used to control the flow rates of dilution air, diluted exhaust, and proportional flow of diluted exhaust into a Tedlar bag. An ultrasonic flow meter is used to measure flow rate of tail pipe exhaust. At the end of a test, the concentration of gaseous emissions in the bag, namely CO2, CO, HC, and NOx are measured using a bag emissions analyzer.
Technical Paper

A Numerical Investigation of Dampening Dynamic Profiles for the Application in Transient Vehicle Thermal Management Simulations

2014-04-01
2014-01-0642
As computational methodologies become more integrated into industrial vehicle pre-development processes the potential for high transient vehicle thermal simulations is evident. This can also been seen in conjunction with the strong rise in computing power, which ultimately has supported many automotive manufactures in attempting non-steady simulation conditions. The following investigation aims at exploring an efficient means of utilizing the new rise in computing resources by resolving high time-dependent boundary conditions through a series of averaging methodologies. Through understanding the sensitivities associated with dynamic component temperature changes, optimised boundary conditions can be implemented to dampen irrelevant input frequencies whilst maintaining thermally critical velocity gradients.
Journal Article

An Innovative Approach to Race Track Simulations for Vehicle Thermal Management

2013-11-20
2013-01-9121
Within the pre-development phase of a vehicle validation process, the role of computational simulation is becoming increasingly prominent in efforts to ensure thermal safety. This gain in popularity has resulted from the cost and time advantages that simulation has compared to experimental testing. Additionally many of these early concepts cannot be validated through experimental means due to the lack of hardware, and must be evaluated via numerical methods. The Race Track Simulation (RTS) can be considered as the final frontier for vehicle thermal management techniques, and to date no coherent method has been published which provides an efficient means of numerically modeling the temperature behavior of components without the dependency on statistical experimental data.
Journal Article

Multi-Physics Numerical Analysis of PEMFC for Automobile Application

2013-04-08
2013-01-0476
Polymer Electrolyte Membrane Fuel Cell (PEMFC) is regarded as a potential alternative clean energy source for automobile applications. Key challenges to the acceptance of PEMFC for automobiles are the cost reduction, improvement in power density for its compactness, and cold-start capability. High current density operation is a promising solution for them. However, high current density operation under normal and sub-zero temperature requires more oxygen flux for the electrochemical reaction in the catalyst layer, and it causes more heat and water flux, resulting in the significant voltage losses. So, the theoretical investigation is very helpful for the fundamental understanding of complex transport phenomena in high current density operation under normal and sub-zero temperature. In this study, the numerical model was established to elucidate the impacts of mass transport phenomena on the cell performance through the numerical validation with experimental and visualization results.
Technical Paper

Aerodynamic Performance Assessment of BMW Validation Models using Computational Fluid Dynamics

2012-04-16
2012-01-0297
Aerodynamic performance assessment of automotive shapes is typically performed in wind tunnels. However, with the rapid progress in computer hardware technology and the maturity and accuracy of Computational Fluid Dynamics (CFD) software packages, evaluation of the production-level automotive shapes using a digital process has become a reality. As the time to market shrinks, automakers are adopting a digital design process for vehicle development. This has elevated the accuracy requirements on the flow simulation software, so that it can be used effectively in the production environment. Evaluation of aerodynamic performance covers prediction of the aerodynamic coefficients such as drag, lift, side force and also lift balance between the front and rear axle. Drag prediction accuracy is important for meeting fuel efficiency targets, prediction of front and rear lifts as well as side force and yawing moment are crucial for high speed handling.
Journal Article

A New Approach to Analyzing Cooling and Interference Drag

2010-04-12
2010-01-0286
This paper presents a new approach to analyzing and developing low-drag cooling systems. A relation is derived which describes cooling drag by a number of contributions. Interference drag clearly can be identified as one of them. Cooling system parameters can be assigned to different terms of the relation, so that differences due to parameter variations of the individual drag contributions can be estimated. In order to predict the interference-drag dependency on the outlet location and the local outlet mass flow, an extensive study on a standard BMW sedan has been carried out, both experimentally and by CFD. The results show the importance of providing consistent outflow conditions which take into account the outlet location and flow direction, in order to minimize cooling drag.
Technical Paper

Contemporary Crash Analysis as a Building Block in Holistic Multidisciplinary Structural Analysis

2008-04-14
2008-01-1127
The trend in the previous years showed that an ideal product is not obtained as a sum of development results of several separated disciplines but rather as a result of a holistic multidisciplinary CAE approach. In the course of the whole component development process it is necessary to consider all functions of an individual component equivalent to their importance in the system as a whole, in order to achieve both a technical and a financial optimum. The predictability and the accuracy of an individual computational method have to be regarded against the background of the entire simulation process. A continuative CAE-standard and a harmonious interaction between the different computational disciplines promise more success than focusing specifically on individual topics and thereby neglecting the “bigger picture”. This awareness provided the basis for a decision to change the entire crash simulation software to ABAQUS.
Technical Paper

Enhancing Navigation Systems with Quality Controlled Traffic Data

2008-04-14
2008-01-0200
As the popularity of vehicle navigation systems rises, incorporating Real Time Traffic Information (RTTI) has been shown to enhance the systems' value by helping drivers avoid traffic delays. As an innovative premium automaker, BMW has developed a testing process to acquire and analyze RTTI data in order to ensure delivery of a high quality service and to enhance the customer experience compared to audible broadcast services. With a methodology to obtain valid and repeatable RTTI data quality measurements, BMW and its service partner, Clear Channel's Total Traffic Network (TTN), can improve its offered service over time, implement corrective measures when appropriate, and confidently ensure the service meets its premium objectives. BMW has partnered with TTN and SoftSolutions GmbH to implement a traffic data quality process and software tools.
Technical Paper

Non-Intrusive Driver Drowsiness Monitoring Via Artificial Neural Networks

2008-04-14
2008-01-0187
In this paper, a completely non-intrusive method of monitoring driver drowsiness is described. Because of their abilities to learn behavior and represent very complex relationships, artificial neural networks are the basis of the method presented. Four artificial neural networks are designed based on the hypothesis that the time derivative of force (jerk) exerted by the driver at the steering wheel and accelerator pedal can be used to discern levels of alertness. The artificial neural networks are trained to replicate non-drowsy input, and then tested with unseen data. Data sets that are similar to the training sets will pass through the network with little change, and sets that are different will be changed considerably by the network. Thus, the further the driver's jerk profile deviates from the non-drowsy jerk profile, the greater the error between the input and output of the network will be.
Technical Paper

Experimental Analysis of the Underbody Pressure Distribution of a Series Vehicle on the Road and in the Wind Tunnel

2008-04-14
2008-01-0802
Underbody aerodynamics has become increasingly important over the last three decades because of its vital contribution to improving a vehicle's overall performance. This was the motivation for the research conducted by BMW Aerodynamics, concerning the determination of the overall pressure distribution on the underbody of a series-production vehicle. Static pressure measurements have been taken under various test conditions. Real on-road tests were carried out as well as wind tunnel experiments under application of different road simulation techniques. The analyzed vehicle configurations include wheel rim-tire and body modifications. The results presented include surface pressure data, drag and lift coefficients, ride heights, pitch and roll angles. The acquired data is used to examine the underbody flow topology and determine how the diverse attempts to represent the real on-road conditions affect its pressure distribution.
Technical Paper

Standing Reach Envelopes Incorporating Anthropometric Variance and Postural Cost

2007-06-12
2007-01-2482
Standing reach envelopes are important tools for the design of industrial and vehicle environments. Previous work in this area has focussed on manikin-based (where a few manikins are used to simulate individuals reaching within the region of interest) and population-based (where data are gathered on many individuals reaching in a constrained environment) approaches. Each of these methods has merits and shortfalls. The current work bridges the manikin- and population-based approaches to assessing reach by creating population models using kinematic simulation techniques driven by anthropometric data. The approach takes into account body dimensions, balance, and postural cost to create continuous models that can be used to assess designs with respect to both maximal and submaximal reaches. Cost is quantified as the degree to which the torso is involved in the reach, since the inclination of the torso is a good measure of lower-back load and may be related to subjective reach difficulty.
Technical Paper

The Immersed Boundary CFD Approach for Complex Aerodynamics Flow Predictions

2007-04-16
2007-01-0109
Standard CFD methods require a mesh that fits the boundaries of the computational domain. For a complex geometry the generation of such a grid is time-consuming and often requires modifications to the model geometry. This paper evaluates the Immersed Boundary (IB) approach which does not require a boundary-conforming mesh and thus would speed up the process of the grid generation. In the IB approach the CAD surfaces (in Stereo Lithography -STL- format) are used directly and this eliminates the surface meshing phase and also mitigates the process of the CAD cleanup. A volume mesh, consisting of regular, locally refined, hexahedrals is generated in the computational domain, including inside the body. The cells are then classified as fluid, solid and interface cells using a simple ray-tracing scheme. Interface cells, correspond to regions that are partially fluid and are intersected by the boundary surfaces.
Technical Paper

Needs and Possibilities for the Correction of Drag and Lift Wheel Forces which have been Derived by Integrating its Static Pressure Distribution

2006-12-05
2006-01-3623
Knowing the wheel forces on a vehicle under various circumstances and configurations is essential for its aerodynamic development. This becomes crucial when dealing with a racing car. This was the driving force for the initial research conducted in the BMW Aerodynamics Department [1] concerning the aerodynamic forces of an isolated 1:2 racing wheel. The latter were determined for various arrangements with the use of a system equipped with pressure transducers distributed on the wheel surface. While the pressure wheel is adequate for revealing flow structures surrounding it as well as highlighting its physics, it is nevertheless insufficient for the prediction of the wheel forces with high accuracy. As will be shown, this is mainly the consequence of the absent contribution of skin friction, the mathematical method engaged in post–processing and the restricted number of pressure transducers.
Technical Paper

Achievements and Exploitation of the AUTOSAR Development Partnership

2006-10-16
2006-21-0019
Reductions of hardware costs as well as implementations of new innovative functions are the main drivers of today's automotive electronics. Indeed more and more resources are spent on adapting existing solutions to different environments. At the same time, due to the increasing number of networked components, a level of complexity has been reached which is difficult to handle using traditional development processes. The automotive industry addresses this problem through a paradigm shift from a hardware-, component-driven to a requirement- and function-driven development process, and a stringent standardization of infrastructure elements. One central standardization initiative is the AUTomotive Open System ARchitecture (AUTOSAR). AUTOSAR was founded in 2003 by major OEMs and Tier1 suppliers and now includes a large number of automotive, electronics, semiconductor, hard- and software companies.
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