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Technical Paper

A Pin-on-Disc Study on the Electrified Sliding Wear of EVs Powertrain Gears

2022-03-29
2022-01-0320
In contrast to conventional powertrains from internal combustion engine vehicles (ICEV), the tribological performance of powertrains of electric vehicles (EVs) must be further evaluated by considering new critical operating conditions such as electrical environments. The operation of any type of electric motor produces shaft voltages and currents due to various hardware configurations and factors. Furthermore, the common application of inverters intensifies this problem. It has been reported that the induced shaft voltages and currents can cause premature failure problems in tribological components such as bearings and gears due to accelerated wear and/or fatigue. It is ascribed to effects of electric discharge machining (EDM), also named, sparking wear caused by shaft currents and poor or increasingly diminishing dielectric strength of lubricants. A great effort has been done to study this problem in bearings, but it has not yet been the case for gears.
Journal Article

A High Efficiency Transmission Architecture for Electric Vehicles

2022-03-29
2022-01-0659
A Dual Power Split Electronic Continuously Variable Transmission (DPS-ECVT) with an input-split, output coupled, split-power-path configuration is proposed for improving overall system efficiency and range for electric vehicles. By modulating the power split ratio between the mechanical (planetary gear meshes) and electrical (Motor Generator Units) driveline components, a continuous range of gear ratios operating at higher efficiency is obtained. The proposed concept leverages two power-split units that lead to significantly reduced power flow through the electrical drivelines (compared with single speed EV transmissions as well as single power-split E-CVTs) while providing the same overall ratio spread for transmission operation.
Journal Article

Design with Uncertain Technology Evolution

2012-04-16
2012-01-0912
A major decision to make in design projects is the selection of the best technology to provide some needed system functionality. In making this decision, the designer must consider the range of technologies available and the performance of each. During the useful life of the product, the technologies composing the product evolve as research and development efforts continue. The performance evolution rate of one technology may be such that even though it is not initially a preferably technology, it becomes a superior technology after a few years. Quantifying the evolution of these technologies complicates the technology selection decision. The selection of energy storage technology in the design of an electric car is one example of a difficult decision involving evolving technologies.
Technical Paper

Defining Space Suit Operational Requirements for Lunar and Mars Missions and Assessing Alternative Architectures

2006-07-17
2006-01-2290
Sending humans to the moon and Mars in support of NASA’s Vision for Space Exploration (VSE) presents a variety of operational environments in which astronauts will need to wear a space suit, both inside the vehicle and during Extravehicular Activity (EVA). Four feasible suit architectures were proposed by NASA in terms of the number and type of suits needed to enable task performance in scenarios ranging from launch and entry operations to conducting EVA’s in microgravity and on planetary surfaces. This study was aimed at defining space suit operational and functional needs across the spectrum of mission elements called out in the VSE, identifying temporal and technical design drivers, and establishing appropriate trade variables with associated weighting factors for analyzing the proposed architecture options. Recommendations from the analysis are offered for consideration in selecting from the four options.
Technical Paper

Investigation of High-Energy and High-Power Hybrid Energy Storage Systems for Military Vehicle Application

2003-06-23
2003-01-2287
Military and civilian vehicles are moving towards more electrification, in response to the increasing demand for multi-mode missions, fuel consumption and emissions reduction, and dual use electrical and electronic components. Consequently, the vehicle electric load is increasing rapidly. For military vehicles, these electrical loads include: the loads for electric traction (EV and HEV), cabin climate conditioning, vehicle control and actuation, actuation by wire (X by wire), sensors, reconnaissance, communications, weapons etc. All these requirements need to be supported by an efficient, fast responding and high capacity energy storage system. The electric load of a vehicle can be decomposed into two components--- static and dynamic loads. The static component is slowly varying power with limited magnitude, whereas the dynamic load is fast varying power with large magnitude. The energy storage system, accordingly, comprises of two basic elements.
Technical Paper

An Investigation of Electric Motor Drive Characteristics for EV and HEV Propulsion Systems

2000-08-21
2000-01-3062
The recent growing interest in electric vehicle (EV) and hybrid electric vehicle (HEV) demands for an efficient, reliable and economical motor drive for electric propulsion. However, searching for a suitable traction motor becomes quite involved when vehicle dynamics and system architecture are considered. This paper makes an in-depth investigation on two highly important traction motor characteristics, extended speed range-ability and energy efficiency, from vehicular system perspective. The influences of these two motor drive features on a pure EV, a post-transmission, and two pre-transmission parallel HEV with 20% and 50% hybridization are studied in this paper. Two EV-HEV software packages ‘V-ELPH’ developed by Texas A&M University and ‘ADVISOR’ from NREL are used for simulation purposes. Based on the results in this paper, a systematic method is developed regarding the selection of traction drives for EV and HEV propulsion systems.
Technical Paper

On the Suitability of Low-Voltage (42 V) Electrical Power System for Traction Applications in the Parallel Hybrid Electric Vehicles

2000-04-02
2000-01-1558
There is a clear trend towards Hybrid Electric Vehicles (HEV) due to the environmental concerns. On the other hand, with increasing hotel and ancillary loads and replacement of more engine driven mechanical and hydraulic loads with electrical loads, automotive systems are becoming more electric. This is the concept of More Electric Cars (MEC) which necessitates going to a higher voltage such as 42V for conventional cars. Can the evaluation of the 42V MEC smoothly lead to the Hybrid Electric Vehicles (HEV) and More Electric Hybrid Vehicles (MEHV)? In this paper, we investigate the feasibility of 42V & 14+42V electrical power systems for MEHV. Technical issues of such a solution are explored in detail.
Technical Paper

Effect of Extended-Speed, Constant-Power Operation of Electric Drives on the Design and Performance of EV-HEV Propulsion System

2000-04-02
2000-01-1557
Vehicle dynamics requires extended-speed, constant-power operation from the propulsion system in order to meet the vehicle's operating constraints (e.g., initial acceleration and gradeability) with minimum power. Decrease in power rating will decrease the volume of the energy storage system. However, extending the constant power operating range of the electric drives increases its rated torque, thereby, increasing motor volume and weight. This paper investigates the effect of extended constant power operation on battery driven electric vehicle (BEV) propulsion system taking the change in motor weight and battery volume into account. Five BEV systems with five traction drive having different base speeds are simulated for this study. The performances of the BEVs are obtained using FUDS and HWYFET drive cycles. Two EV-HEV software packages ‘V-ELPH’ developed by Texas A&M University and ‘ADVISOR’ from NREL are used for simulation testing.
Technical Paper

Electrical System Architectures for Future Aircraft

1999-08-02
1999-01-2645
This paper addresses the fundamental issues faced in the aircraft electrical system architectures. Furthermore, a brief description of the conventional and advanced aircraft power system architectures, their disadvantages, opportunities for improvement, future electric loads, role of power electronics, and present trends in aircraft power system research will be given. Finally, this paper concludes with a brief outline of the projected advancements in the future.
Technical Paper

Analysis of Electric Vehicle Utilization on Global CO2 Emission Levels

1999-03-01
1999-01-1146
The last quarter century has seen CO2 emissions increase at a steadily increasing rate. In the U.S.A. alone from 1970 to 1992 the CO2 emissions have increased from 5.5 billion metric tons of carbon dioxide to 6.6 bmt. The transportation industry contributes currently (1991 figures) 24.7% of the total emissions from the United States. Transportation utilization has grown faster, however, but more efficient vehicles allow for more travel without increasing the CO2 proportionally. The advancements made in the 1980s have reduced emissions by 21 million tons of CO2 per year on average. Electric Vehicles have been a proposed method of reducing the CO2 emissions due to transportation. Electric vehicles produce no emissions while driving, making them ideal candidates for heavily polluted and concentrated areas such as urban locations. However, it is debatable if electric vehicles are feasible on the global scale of CO2 reduction.
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