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As part of determining the circumstances of a crash, sometimes components or component assemblies are evaluated to identify if they were damaged as a result of the crash or if they lost function prior to the crash. What role the loss of function may have contributed to the crash is useful in determining if they lost function prior to the crash. The causes and conditions for a brake rotor hub separation from the spindle of a vehicle with tapered roller bearing designs are analyzed through both component level testing and full vehicle testing. Laboratory tests were performed on component assemblies where loads were applied to the wheel assembly and the residual damage to the components was documented. In addition, full vehicle testing was conducted to evaluate the effects of a hub and rotor separation on vehicle control and to document evidence on the components. Real world case studies of hub and rotor separations are presented.

In this study, tests were performed to understand the effects of asymmetric longitudinal forces on vehicle response which may be created in certain staged partial tire tread belt detachment tests. In a very small number of tests performed by others, tires cut to simulate partial tire tread belt detachments created longitudinal drag forces at the separating tire that induced substantial vehicle yaw. This drag force and yaw response are independent of vehicle type and suspension type; they are created by the separating tire tread interacting with the road surface and / or vehicle. Similar yaw inducing drag forces are further demonstrated by applying braking to only the right rear wheel location of an instrumented test vehicle. It is shown that vehicle yaw response results from this longitudinal force as opposed to vertical axle motion.

In this study, tests were performed with modified tires at the right rear location on a solid axle sport utility vehicle to compare vehicle inputs and responses from both: (1) staged tire tread belt detachments, and (2) stepped diameter (“lumpy”) tires. Lumpy tires consist of equal size sections of tread that are vulcanized at equidistant locations around the outer circumference of the tire casing. Some have used lumpy tires in attempt to model the force and displacement inputs created by a tire tread belt separation. Four configurations were evaluated for the lumpy tires: 1-Lump, 2-Lump (2 lengths), and 3-Lump.