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The roof structures of light utility vehicles are often comprised of a single composite shell without the usual steel or aluminum frames found on conventional passenger automobiles. This study analyzes the geometry of such structures in relation to their performance during rollover accident and roof intrusion. For a given set of material properties and roof impact velocity, their exists an optimum value of roof stiffness that would minimize the impact energy, manifested in a rollover accident, that would be transmitted to the occupant compartment. This work shows the effects of various geometric parameters on the amount of elastic strain energy that can be absorbed during deformation of the rooftop. The optimum roof geometry was determined to minimize the possibility of, if not the severity of, occupant injury.

Three groups of crash tests were analyzed to determine how well the standard fixed rigid barrier measures potential crash survivability in small cars when impacted full frontally by larger cars. In addition to experimental results, simple analytical methods were used to determine and compare the level of occupant protection in the small cars. The fixed rigid barrier appears to be an accurate crashworthiness-measuring device for small cars in high speed full frontal car/car collisions, if test velocities are selected on the basis of equivalent energy between car/barrier and car/car collisions as opposed to equivalent momentum.