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Technical Paper

A Comparative Study of Knock Formation in Gasoline and Methanol Combustion Using a Multiple Spark Ignition Approach: An Optical Investigation

2024-04-09
2024-01-2105
Engine knock is a major challenge that limits the achievement of higher engine efficiency by increasing the compression ratio of the engine. To address this issue, using a higher octane number fuel can be a potential solution to reduce or eliminate the propensity for knock and so obtain better engine performance. Methanol, a promising alternative fuel, can be produced from conventional and non-conventional energy resources, which can help reduce pollutant emissions. Methanol has a higher octane number than typically gasolines, which makes it a viable option for reducing knock intensity. This study compared the combustion characteristics of gasoline and methanol fuels in an optical spark-ignition engine using multiple spark plugs. The experiment was carried out on a single-cylinder four-stroke optical engine. The researchers used a customized metal liner with four circumferential spark plugs to generate multiple flame kernels inside the combustion chamber.
Technical Paper

Thermal Efficiency Enhancement of a Turbocharged Diesel Engine Dedicated for Hybrid Commercial Vehicle Application

2022-10-28
2022-01-7053
Hybrid powertrain has been proven to be an effective fuel-saving technology in commercial vehicles, but many hybrid commercial vehicles still use conventional diesel engines, resulting in limited fuel savings. The main purpose of this study is to enhance the thermal efficiency of a dedicated hybrid diesel engine focusing on the characteristic operating conditions. Via fundamental thermodynamics process analysis of internal combustion engine, steel piston with high compression ratio, air system involving two-stage turbocharger(2TC) with an intercooler, and late intake valve closing(IVC) timing are proposed to improve the thermal efficiency of the engine. Experimental results show that high compression ratio and lower thermal conductivity of the combustion chamber surface lead to lower heat release rates, requiring optimization of piston profile to accelerate the mixing rate. Besides, high compression ratio also leads to higher mechanical losses.
Technical Paper

Multiple Engine Faults Detection Using Variational Mode Decomposition and GA-K-means

2022-03-29
2022-01-0616
As a critical power source, the diesel engine is widely used in various situations. Diesel engine failure may lead to serious property losses and even accidents. Fault detection can improve the safety of diesel engines and reduce economic loss. Surface vibration signal is often used in non-disassembly fault diagnosis because of its convenient measurement and stability. This paper proposed a novel method for engine fault detection based on vibration signals using variational mode decomposition (VMD), K-means, and genetic algorithm. The mode number of VMD dramatically affects the accuracy of extracting signal components. Therefore, a method based on spectral energy distribution is proposed to determine the parameter, and the quadratic penalty term is optimized according to SNR. The results show that the optimized VMD can adaptively extract the vibration signal components of the diesel engine. In the actual fault diagnosis case, it is difficult to obtain the data with labels.
Technical Paper

Effect of Intake Air Hydrogenation Coupled with Intake Air Humidification on Combustion and Emissions of Marine Diesel Engine

2021-04-06
2021-01-0502
The purpose of this study is to investigate the effect of intake air hydrogenation coupled with intake air humidification (IAH) on the combustion and emission of marine diesel engines. A 3D numerical model of four-stroke turbocharged intercooled marine diesel engine was established by using commercial software AVL-Fire. The effects of hydrogen and water injected into the intake port on engine in-cylinder combustion and emission characteristics at 1350 r/min and partial load were studied. The novelty of this study is to combine different hydrogen-fuel ratios and water-fuel ratios, so as to find the optimization method that can reduce NOx and soot emissions and ensure the thermal efficiency of the engine doesn’t decrease.
Technical Paper

Experimental Study on Knock Mechanism with Multiple Spark Plugs and Multiple Pressure Sensors

2020-09-15
2020-01-2055
Engine knock is an abnormal phenomenon, which places barriers for modern Spark-Ignition (SI) engines to achieve higher thermal efficiency and better performance. In order to trigger more controllable knock events for study while keeping the knock intensity at restricted range, various spark strategies (e.g. spark timing, spark number, spark location) are applied to investigate on their influences on knock combustion characteristics and pressure oscillations. The experiment is implemented on a modified single cylinder Compression-Ignition (CI) engine operated at SI mode with port fuel injection (PFI). A specialized liner with 4 side spark plugs and 4 pressure sensors is used to generate various flame propagation processes, which leads to different auto-ignition onsets and knock development. Based on multiple channels of pressure signals, a band-pass filter is applied to obtain the pressure oscillations with respect to different spark strategies.
Technical Paper

Combustion Visualization and Experimental Study on Multi-Point Micro-Flame Ignited (MFI) Hybrid Lean-Burn Combustion in 4-Stroke Gasoline Engines

2020-09-15
2020-01-2070
Lean-burn combustion is an effective method for increasing the thermal efficiency of gasoline engines fueled with stoichiometric fuel-air mixture, but leads to an unacceptable level of high cyclic variability before reaching ultra-low nitrogen oxide (NOx) emissions emitted from conventional gasoline engines. Multi-point micro-flame ignited (MFI) hybrid combustion was proposed to overcome this problem, and can be can be grouped into double-peak type, ramp type and trapezoid type with very low frequency of appearance. This research investigates the micro-flame ignition stages of double-peak type and ramp type MFI combustion captured by high speed photography. The results show that large flame is formed by the fast propagation of multi-point flame occurring in the central zone of the cylinder in the double-peak type. However, the multiple flame sites occur around the cylinder, and then gradually propagate and form a large flame accelerated by the independent small flame in the ramp type.
Technical Paper

Numerical Investigations on Strong Knocking Combustion under Advanced Compression Ignition Conditions

2020-04-14
2020-01-1137
Homogeneous charge compression ignition (HCCI) combined with high compression ratio is an effective way to improve engines’ thermal efficiency. However, the severe thermodynamic conditions at high load may induce knocking combustion thus damage the engine body. In this study, advanced compression ignition knocking characteristics were parametrically investigated through RCM experiments and simulation analysis. First, the knocking characteristics were optically investigated. The experimental results show that there even exists detonation when the knock occurs thus the combustion chamber is damaged. Considering both safety and costs, the effects of different initial conditions were numerically investigated and the results show that knocking characteristics is more related to initial pressure other than initial temperature. The initial pressure has a great influence on peak pressure and knock intensity while the initial temperature on knock onset.
Technical Paper

Study on the Characteristics of Different Intake Port Structures in Scavenging and Combustion Processes on a Two-Stroke Poppet Valve Diesel Engine

2020-04-14
2020-01-0486
Two-stroke engines have to face the problems of insufficient charge for short intake time and the loss of intake air caused by long valve overlap. In order to promote the power of a two-stroke poppet valve diesel engine, measures are taken to help optimize intake port structure. In this work, the scavenging and combustion processes of three common types of intake ports including horizontal intake port (HIP), combined swirl intake port (CSIP) and reversed tumble intake port (RTIP) were studied and their characteristics are summarized based on three-dimensional simulation. Results show that the RTIP has better performance in scavenging process for larger intake air trapped in the cylinder. Its scavenging efficiency reaches 84.7%, which is 1.7% higher than the HIP and the trapping ratio of the RTIP reaches 72.3% due to less short-circuiting loss, 11.2% higher than the HIP.
Technical Paper

Numerical Investigation of the Combustion Kinetics of Partially Premixed Combustion (PPC) Fueled with Primary Reference Fuel

2020-04-14
2020-01-0554
This work numerically investigates the detailed combustion kinetics of partially premixed combustion (PPC) in a diesel engine under three different premixed ratio fuel conditions. A reduced Primary Reference Fuel (PRF) chemical kinetics mechanism was coupled with CONVERGE-SAGE CFD model to predict PPC combustion under various operating conditions. The experimental results showed that the increase of premixed ratio (PR) fuel resulted in advanced combustion phasing. To provide insight into the effects of PR on ignition delay time and key reaction pathways, a post-process tool was used. The ignition delay time is related to the formation of hydroxyl (OH). Thus, the validated Converge CFD code with the PRF chemistry and the post-process tool was applied to investigate how PR change the formation of OH during the low-to high-temperature reaction transition. The reaction pathway analyses of the formations of OH before ignition time were investigated.
Technical Paper

Effect of Injection Strategy on the Combustion and Knock in a Downsized Gasoline Engine with Large Eddy Simulation

2020-04-14
2020-01-0244
Strategies to suppress knock have been extensively investigated to pursue thermal efficiency limits in downsized engines with a direct-injection spark ignition. Comprehensive considerations were given in this work, including the effects of second injection timing and injector location on knock combustion in a downsized gasoline engine by large eddy simulation. The turbulent flame propagation is determined by an improved G-equation turbulent combustion model, and the detailed chemistry mechanism of a primary reference fuel is employed to observe the detailed reaction process in the end-gas auto-ignition process. The conclusions were obtained by comparing the data to the baseline single-injection case with moderate knock intensity. Results reveal that for both arrangements of injectors, turbulence intensity is improved as the injecting timing is retarded, increasing the flame propagation speed.
Technical Paper

Effect of Split Injection and Intake Air Humidification on Combustion and Emission Characteristics of a Marine Diesel Engine in Partially Premixed Low-Temperature Combustion Mode

2020-04-14
2020-01-0298
The objective of this study was to investigate combined effects of split injection strategies and intake air humidification on combustion and emissions of a partially premixed charge compression ignition (PCCI) marine diesel engine. In this research, a three-dimensional numerical model was established by a commercial code AVL-Fire to explore in-cylinder combustion process and pollutant formation factors in a four-stoke supercharged intercooled marine diesel engine under partial load at 1350 r/min. The novelty of this study is to combine different water-fuel ratios and fuel injection parameters (pilot injection timing and main injection timing) to find the optimized way to improve engine performance as well as NOx-soot emissions, thus meeting the increasingly stringent emissions restriction.
Technical Paper

Multiple Engine Faults Detection Based on Variational Mode Decomposition and Echo State Network

2020-04-14
2020-01-0418
As a major power source, diesel engines are being widely used in a variety of fields. However, because of complex structure, some faults which cannot be detected by direct signals would occur on engines and even lead to accidents. Among all kinds of indirect signals, vibration signal is the most common choice for faults detection without disassemble because of its convenience and stability. This paper proposed a novel approach for detecting multiple engine faults based on block vibration signals using variational mode decomposition (VMD) and echo state network (ESN). Since the quadratic penalty has a great influence on adaptable VMD that may make expected component signals cannot be extracted exactly, this paper proposed a dynamic quadratic penalty value, which will change with decomposing level. This paper selected a best dynamic quadratic penalty value by analyzing a large amount of data and results showed that this approach can decompose signals more exactly.
Technical Paper

Effects on Cycle-to-Cycle Variations and Knocking Combustion of Turbulent Jet Ignition (TJI) with a Small Volume Pre-Chamber

2020-04-14
2020-01-1119
Turbulent jet ignition (TJI) has the advantages of improving burning rates and expanding lean burn limitations of gasoline engines. Based on a single cylinder engine, combustion process with different ignition methods, including single spark ignition, twin spark ignition, one-hole TJI and seven-hole TJI, are studied in this work. Experiments are carried out under conditions with different air/fuel equivalence ratios and different engine loads. Results show that the cycle-to-cycle variations of TJI combustion, which is evaluated by coefficient of variations (CoV) of IMEP and CoV of peak pressure, are obviously reduced due to the fast burning rate induced by the jet flame, and one-hole TJI combustion has the best combustion stability, especially for reducing the CoV of peak pressure.
Technical Paper

Investigation on Knock Resistance with Turbulent Jet Ignition at Different Engine Load in an Optical Engine

2019-12-19
2019-01-2151
This research was focused on the effect of pre-chamber ignition and compared the knock limit of normal spark ignition in the main chamber and pre-chamber jet ignition combustion in a spark ignition gasoline engine. Experiments were conducted in a single-cylinder engine with optical access. Engine was operated with stoichiometric air/fuel mixtures at 1200 rev/min and different inlet pressures of 1, 1.2, and 1.4 bar. No auxiliary fuel was injected into the pre-chamber when jet-ignition mode was used. The results show that significant knock limit extension can be realized with use of a pre-chamber ignition unit. The main differences in engine performance, heat release and combustion, knock resistance and flame propagation were compared between the pre-chamber ignition and conventional spark ignition in the main chamber by in-cylinder pressure measurements and high-speed flame chemiluminescence imaging.
Technical Paper

Characteristics of Sub/Supercritical Gasoline and Iso-Octane Jets in High Temperature Environment

2019-04-02
2019-01-0289
Based on the temperature and pressure in the cylinder of GDI (Gasoline Direct Injection) engines under the common operating conditions, jets´ characteristics of gasoline and iso-octane at different fuel temperatures under the high ambient temperature were studied by means of high-speed photography and striation method. It is found that the supercritical gasoline jet shows the morphological collapse of jet center and the protrusion of the front surface, but the iso-octane jet doesn´t. Meanwhile, as the fuel temperature rises, the flash boiling and the interference between adjacent plumes affect the gasoline jet, and cause the center of the jet to form a high-speed and low-pressure zone, hence the air entrainment in this region contributes to the collapse of jets. The collapse and convergence of jets´ morphology are the main reasons for the change of penetration and cone angle.
Technical Paper

An Assessment of the Impact of Exhaust Turbine Redesign, for Narrow VGT Operating Range, on the Performance of Diesel Engines with Assisted Turbocharger

2019-04-02
2019-01-0326
Electrically assisted turbochargers are a promising technology for improving boost response of turbocharged engines. These systems include a turbocharger shaft mounted electric motor/generator. In the assist mode, electrical energy is applied to the turbocharger shaft via the motor function, while in the regenerative mode energy can be extracted from the shaft via the generator function, hence these systems are also referred to as regenerative electrically assisted turbochargers (REAT). REAT allows simultaneous improvement of boost response and fuel economy of boosted engines. This is achieved by optimally scheduling the electrical assist and regeneration actions. REAT also allows the exhaust turbine to operate within a narrow range of optimal vane positions relative to the unassisted variable geometry turbocharger (VGT). The ability to operate within a narrow range of VGT vane positions allows an opportunity for a more optimal turbine design for a REAT system.
Technical Paper

Experimental Investigation on the Failures of Engine Piston Subjected to Severe Knock

2019-04-02
2019-01-0705
The previous study indicates that the detonation waves generated by acetylene/oxygen mixture can converge in the combustion chamber. In order to verify the destructive effect of detonation wave convergence on piston materials, the detonation bomb device was modified to fundamentally investigate the material failures of aluminum alloy for pistons. The results show that the specimens are destroyed in the middle and edge region after dozens of detonations, which is consistent with the typical characteristics of the piston failures in engines. Therefore, the hypothesis that failures of piston material is caused by the detonation wave convergence is verified.
Technical Paper

Optical Experiments on Strong Knocking Combustion in Rapid Compression Machines with Different Fuels

2019-04-02
2019-01-1142
Nowadays the strong knocking combustion involving destructive pressure wave or shock wave has become the main bottleneck for highly boosted engines when pursuing high thermal efficiency. However, its fundamental mechanism is still not fully understood. In this study, synchronization measurements through simultaneous pressure acquisition and high-speed direct photography were performed to comparatively investigate the strong knocking combustion of iso-octane and propane in a rapid compression machine with flat piston design. The pressure characteristics and visualized images of autoignition and reaction wave propagation were compared, and the correlations between thermodynamic trajectories and mixture reactivity progress were analyzed. The results show that iso-octane behaves a greater propensity to strong knocking combustion than propane at similar target pressures.
Technical Paper

Evaluation of Knock Intensity and Knock-Limited Thermal Efficiency of Different Combustion Chambers in Stoichiometric Operation LNG Engine

2019-04-02
2019-01-1137
Liquefied natural gas (LNG) engine could provide both reduced operating cost and reduction of greenhouse gas (GHG) emissions. Stoichiometric operation with EGR and the three-way catalyst has become a potential approach for commercial LNG engines to meet the Euro VI emissions legislation. In the current study, numerical investigations on the knocking tendency of several combustion chambers with different geometries and corresponding performances were conducted using CONVERGE CFD code with G-equation flame propagation model coupled with a reduced natural gas chemical kinetic mechanism. The results showed that the CFD modeling approach could predict the knock phenomenon in LNG engines reasonably well under different thermodynamic and flow field conditions.
Technical Paper

Numerical Investigation of the Potential of Late Intake Valve Closing (LIVC) Coupled with Double Diesel Direct-Injection Strategy for Meeting High Fuel Efficiency with Ultra-Low Emissions in a Heavy-Duty Reactivity Controlled Compression Ignition (RCCI) Engine at High Load

2019-04-02
2019-01-1166
The potential of diesel/gasoline RCCI combustion coupled with late intake valve closing (LIVC) and double direct injection of diesel for meeting high fuel efficiency with ultra-low emissions was investigated in this study. The study was aiming at high load operation in a heavy-duty diesel engine. Based on the reactivity stratification of RCCI combustion, the employment of double injection of diesel fuel provided concentration stratification of the high-reactivity fuel, which is to further realize effective control of the combustion process. Meanwhile, late intake valve closing (LIVC) strategy is introduced to control the maximum in-cylinder pressure and nitrogen oxides (NOx) emissions.
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