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Technical Paper

Research on Super-Lean Burn Spark Ignition Engine with In-Cylinder Water Injection using Gasoline Surrogate Fuels

2023-09-29
2023-32-0055
The combination of super-lean burn spark ignition engine (excess air ratio λ ≈ 2) and in-cylinder water injection (WI) makes it possible to achieve thermal efficiency higher than 50%. Toward future fuel diversification including carbon-neutral fuels, technologies to improve SI engine thermal efficiency applicable to various fuels are required. In this study, the effect of in-cylinder WI on SI engine performance with a compression ratio of 17 and λ = 1.85 is investigated using premium gasoline, 5 components surrogate fuels for premium gasoline (S5H), and for regular gasoline (S5R). In the case of premium gasoline and S5H, spark timing can be advanced to MBT (minimum advance for best torque) by WI and gross indicated thermal efficiency (gITE) increases to 51.2% (premium gasoline) at water/fuel weight ratio (W/F) = 57.7% and 50.8% (S5H) at W/F = 62.9%. In the case of S5R, on the other hand, a strong knock forces a large spark retard at no-water condition.
Technical Paper

Real World Emissions Analysis Using Sensor-based Emissions Measurement System for Light-duty Direct-Injection Gasoline Vehicle

2022-03-29
2022-01-0572
In recent years, particulate matter (PM) emitted from direct-injection gasoline vehicles is becoming an increasingly concerning problem. In addition, it is often reported that ammonia (NH3) is emitted from gasoline vehicles equipped with a three-way catalyst. These emissions might be largely emitted especially when driving in on-road driving conditions. In this study, we investigated the emissions, NOx, NH3, and PM/PN (particulate number) of a light-duty direct-injection gasoline vehicle when driving on actual roads. Using a small direct-injection gasoline vehicle equipped with a three-way catalyst, experiment was conducted 8 times on the same route, and these emissions were measured. In this study, vehicle specific power (VSP) was introduced, which can be calculated using vehicle parameters, vehicle speed, and road gradient. The effects of parameters acquired through on-board diagnostics (OBD) port and VSP on emissions were investigated.
Technical Paper

Investigation on Effect of Offset Orifice Nozzle on Diesel Combustion Characteristics

2020-09-15
2020-01-2038
Compression ignition engines provide superior thermal efficiency over other internal combustion engines. Unfortunately the combustion process is diffusive combustion, meaning a lot of fuel is impinged the on the piston and cylinder wall. This creates cooling loss coupled with smoke, CO and THC. Minimization of the nozzle orifice diameter is a simple method widely used to shorten spray penetration. However, decreasing the nozzle orifice diameter also decreases fuel flow rate resulting in a prolonged injection and combustion process and reducing thermal efficiency. An offset orifice nozzle causes less fuel impingement by shorter fuel spray penetration without significant reduction of fuel flow rate. The offset orifice nozzle was made by shifting its alignment from the center of the sac to the edge of the sac following the swirl direction. A counterbore design was applied to maintain constant orifice length.
Technical Paper

Stereoscopic Micro-PIV Measurement of Near-Wall Velocity Distribution in Strong Tumble Flow under Motored SI Engine Condition

2020-09-15
2020-01-2019
In a state-of-the-art lean-burn spark ignition engine, a strong in-cylinder flow field with enhanced turbulence intensity is formed, and understanding the wall heat transfer mechanism of such a complex flow is required. The flow velocity and temperature profiles inside the wall boundary layer are strongly related to the heat transfer mechanism. In this study, two-dimensional three-component (2D3C) velocity distribution near the piston top surface was measured during the compression stroke in a strong tumble flow using a rapid compression and expansion machine (RCEM) and a stereoscopic micro-PIV system. The bore, stroke, compression ratio, and compression time were 75 mm, 128 mm, 15, and 30 ms (equivalent to 1000 rpm), respectively.
Technical Paper

Real-World Emission Analysis Methods Using Sensor-Based Emission Measurement System

2020-04-14
2020-01-0381
Every year, exhaust gas regulations are getting stricter with the intention to solve the average air pollution problem, however, local roadside pollution is still a pressing issue. In order to solve this local roadside pollution problem, it is necessary to evaluate and/or predict “where” and “how much” pollutants such as NOx are emitted. To predict the local roadside pollution, it is necessary to collect emissions data from various kinds of vehicles driving on real-world and analyze them. In recent years, Real Driving Emission regulations using PEMS (Portable Emission Measurement System) have been introduced mainly in Europe. A typical PEMS configuration can weigh close to 100 kg however, and its weight affects the driving conditions of vehicles running on actual roads. In this study, we focused on the analysis of real-world emissions using SEMS (Sensor-based Emission Measurement System).
Journal Article

Combustion Characteristic of Offset Orifice Nozzle under Multi Pulse Ultrahigh Pressure Injection and PCCI Combustion Conditions

2020-01-24
2019-32-0522
CI engines provide higher thermal efficiency compared to other internal combustion engines. On the other hand large amounts of smoke and NOx are produced during combustion. Smoke and NOx can be reduced by applying Premixed Charge Compression Ignition (PCCI) combustion. Unfortunately, the problems of PCCI combustion include unstable start of combustion and limited operating range. The multi-pulse ultrahigh pressure injection allows fuel to control PCCI combustion. The objective of offset orifice nozzle is to improve mixture formation and shorten spray penetration in order to increase thermal efficiency and control PCCI combustion. The offset orifice nozzle was designed by shift orifice aliment from into the sac center to edge of sac follow swirl direction. Counter bore design was applied to offset orifice nozzle in order to keep the constant orifice length as standard nozzle.
Technical Paper

Investigation on Premixed Charge Compression Ignition Combustion Control Using Multi Pulse Ultrahigh Pressure Injection

2019-04-02
2019-01-1155
Compression ignition (CI) engines provide higher thermal efficiency compared to other internal combustion engines although large amounts of NOx and soot are produced during combustion. NOx and soot emissions can be reduced by using Premixed Charge Compression Ignition (PCCI) combustion. However, the problems of PCCI combustion include limited operating range, unstable start of combustion and an increase in combustion noise. The multi-pulse ultrahigh pressure injection allows fuel to be injected near TDC, improving mixture formation and enhancing the possibility to extend the operating range of PCCI combustion. The objective of this paper is to control and extend the operating range of PCCI combustion using multi-pulse ultrahigh pressure injection. This has not been studied before. Combustion characteristics were investigated using apparent rate of heat release analysis, heat balance analysis, exhaust emission measurement and soot concentration measurement.
Technical Paper

Characterization of Carbon Fiber and Glass Fiber’s Micro and Nanostructure Using Electron Microscopy, Raman Spectroscopy and XRD Analysis

2019-03-25
2019-01-1441
Nowadays, most manufacturers are looking for the improvement of lightweight parts and other components in the automobile field. Carbon fiber and glass fiber are the most effective materials for their requirement to reduce the weight in vehicles due to their light weight and high tensile strength. The diameter of carbon fiber is 6 μm while glass fiber diameter is 17 μm. The mechanical tensile force of carbon fiber and glass fiber are 430 N and 290 N respectively on fiber alone without matrix. Carbon fibers are gradually smaller in each filament due to tensile force. Approximately 5 mm are elongated for both carbon fiber and glass fiber in tensile test report. In current research, characteristic and tensile force of carbon fiber and glass fiber were investigated by using electron microscopy, Raman spectroscopy and XRD.
Technical Paper

Impact of TiO2 and V2O5 on Sintered Mullite Porous Microstructure and Soot Oxidation Kinetics Using SEM and TGA

2019-03-25
2019-01-1407
The exhaust emissions from diesel combustion are the sources of particulate matter emitted to the atmosphere, which are components of air pollution that implicated in human health such as lung cancer. At present the diesel particulate filter can remove PM from the exhaust gas before emitted to the atmosphere. This research is investigating morphology and structure of acicular mullite to develop the fabrication process filter in order to study particulate matters trapping and oxidation mechanisms. This paper used two main substances to study the structure of diesel particulate filter (DPFs); Aluminum oxide (Al2O3) and Silicon dioxide (SiO2). These are mainly in the conventional DPFs. The variable substances are Titanium dioxide (TiO2) and Vanadium oxide (V2O5), which added to investigate and produce the acicular mullite DPFs structure. The mullite samples were sintered at 1300 oC with holding time of 1 h.
Technical Paper

A Cycle-to-Cycle Variation Extraction Method for Flow Field Analysis in SI IC Engines Based on Turbulence Scales

2019-01-15
2019-01-0042
To adhere to stringent environmental regulations, SI (spark ignition) engines are required to achieve higher thermal efficiency. In recent years, EGR (exhaust gas recirculation) systems and lean-burn operation has been recognized as key technologies. Under such operating conditions, reducing CCV (cycle-to-cycle variation) in combustion is critical to the enhancement of overall engine performance. Flow-field CCV is one of the considerable factors affecting combustion in engines. Conventionally, in research on flow fields in SI engines, the ensemble average is used to separate the measured velocity field into a mean component and a fluctuation component, the latter of which contains a CCV component and a turbulent component. To extract the CCV of the flow field, previous studies employed spatial filter, temporal filter, and POD (proper orthogonal decomposition) methods.
Technical Paper

Heat Transfer Analysis in a Diesel Engine Based on a Heat Flux Measurement Using a Rapid Compression and Expansion Machine

2017-11-05
2017-32-0115
To investigate the heat transfer phenomena inside the combustion chamber of a diesel engine, a correlation for the heat transfer coefficient in a combustion chamber of a diesel engine was investigated based on heat flux measured by the authors in the previous study(8) using the rapid compression and expansion machine. In the correlation defined in the present study, thermodynamically estimated two-zone temperatures in the burned zone and the unburned zone are applied. The characteristic velocity given in the correlation is related to the speed of spray flame impinging on the wall during the fuel injection period. After the fuel injection period, the velocity term of the Woschni’s equation is applied. It was shown that the proposed correlation well expresses heat transfer phenomena in diesel engines.
Technical Paper

Effect of Biofuel and Soot on Metal Wear Characteristic Using Electron Microscopy and 3D Image Processing

2017-11-05
2017-32-0095
The soot contamination in used engine oils of diesel engine vehicles was about 1% by weight. The soot and metal wear particle sizes might be in the range of 0-1 µm and 1-25 µm, respectively. The characteristics of soot affecting on metal wear was investigated. Soot particle contamination in diesel engine oil was simulated using carbon black. Micro-nanostructure of soot particles were studied by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and laser diffraction spectroscopy (LDS). The metal wear behavior was studied by means of a Four-Ball tribology test with wear measured. Wear roughness in micro-scale was investigated by high resolution optical microscopy (OM) , 3D rendering optical technique and SEM image processing method. It was found that the ball wear scar diameter increased proportionally to the soot primary particle size. The effect of biodiesel contamination were also increasing in wear scar diameter.
Technical Paper

Impact of Biodiesel on Small CI Engine Combustion Behavior and Particle Emission Characteristic

2017-11-05
2017-32-0094
Diesel engines are high thermal efficiency because of high compression ratio but produce high concentration of particulate matter (PM) because of direct injection fuel diffusion combustion. PM must be removed from the exhaust gas to protect human health. This research describes biodiesel engine performance, efficiency and combustion behavior using combustion pressure analyzer. It was clearly observed that PM emitted from CI engines can be reduced by using renewable bio-oxygenated fuels. The morphology and nanostructure of fossil fuel and biofuel PMs were investigated by using a Scanning electron microscopy (SEM) and Transmission electron microscopy (TEM). The morphology of biodiesel and diesel doesn’t have much different in the viewpoint of particulate matter trapping using DPF micro surface pores. The agglomerated ultrafine particles and primary nanoparticles sizes of diesel and biodiesel engine’s PM are approximately 50-500 nm and 20-50 nm, respectively.
Journal Article

Investigation of Soot Oxidation Carried out on Membrane Filters Composed of SiC Nanoparticles

2015-09-01
2015-01-2015
The diesel particulate membrane filter (DPMF) is a good solution to the problem of high pressure drop that exists across diesel particulate filters (DPFs) as a result of the soot trapping process. Moreover, DPMFs that have a membrane layer composed of SiC nanoparticles can reduce the oxidation temperature of soot and the apparent activation energy. The SiC nanoparticles have an oxide layer on their surface, with a thickness less than 10 nm. From the visualization of soot oxidation on the surface of SiC nanoparticles by an environmental transmission electron microscope (ETEM), soot oxidation is seen to occur at the interface between the soot and oxide layers. The soot oxidation temperature dependency of the contact area between soot and SiC nanoparticles was evaluated using a temperature programmed reactor (TPR). The contact area between soot and SiC nanoparticles was varied by changing the ratio of SiC nanoparticles and carbon black (CB), which was used as an alternative to soot.
Technical Paper

Physical Characterization of Biodiesel Particle Emission by Electron Microscopy

2013-10-15
2013-32-9150
Nanostructures of diesel and biodiesel engine particulate matters (PMs) were investigated by using a Transmission Electron Microscopy (TEM). The average single particle sizes of biodiesel and diesel PMs are approximately 30-40 nm and 50-60 nm, respectively. Image processing process was used to estimate each carbon platelet length by using TEM image. The average carbon platelet length of biodiesel and diesel PMs are in the range of 0.1-7.0 nm. Moreover, carbon atoms per cubic volume of PMs are approximately 500-900. The result shows that engine load and fuel property are strongly impact on the size of single particle and carbon atom density of particle. This is one of interesting behaviors need to be investigated for better understanding. The results of this research would be used as basic information for design and develop removing process of PM emitted from engine combustion which using in diesel and biodiesel fuels.
Technical Paper

Investigation of Effects of Ignition Improvers on Ignition Delay Time of Ethanol Combustion with Rapid Compression and Expansion Machine

2012-04-16
2012-01-0854
This work investigates the effects of ignition improvers on the ignition and combustion characteristics of hydrous ethanol with 5% by weight water and 1% by weight Lauric acid (Eh95) under simulated diesel engine conditions using the rapid compression and expansion machine (RCEM). Results indicate that hydrous ethanol with commercial additive (ED95) and hydrous ethanol with 5% by weight glycerol ethoxylate in hydrous ethanol exhibit a near identical rate-of-pressure-rise and heat release rate. Ignition delay of hydrous ethanol with 5% by weight glycerol ethoxylate is shorter, but hydrous ethanol with 1% by weight glycerol ethoxylate has longer ignition delay time and different combustion characteristics compared with hydrous ethanol with commercial additive (ED95). Hydrous ethanol with 1% by weight glycerol ethoxylate and hydrous ethanol with 5% by weight glycerol ethoxylate are considered suitable fuels for high compression-ratio diesel engines.
Technical Paper

Experimental Investigation in Combustion Characteristics of Ethanol-gasoline Blends for Stratified Charge Engine

2011-11-08
2011-32-0551
The increasing of global energy demand and stringent pollution regulations have promoted research on alternative fuels. In Thailand, ethanol, can be produced from many sources of national agriculture products as renewable fuel, which was strongly promoted by government due to its many merits for use in transportation field. In this study, combustion characteristics of ethanol-gasoline blend (20%, 85%, and 100%) as well as pure gasoline (E0) were investigated by using a swirl-generated constant volume combustion chamber. Flame propagations of different fuel blends were observed by high speed Schlieren photography technique while pressure history data were recorded for detailed combustion analysis. Combustion behavior, combustion duration and rate of pressure rise of all tested fuels were investigated in various swirl intensities and equivalence ratios. In addition, effect of swirl intensities and ethanol concentration on lean misfire limit were also discussed.
Technical Paper

Simultaneous Measurements of Temperatures of Flame and Wall Surface in a Combustion Chamber of Diesel Engine

2011-08-30
2011-01-2047
In order to investigate the combustion phenomena in a combustion chamber of the diesel engine at transient operations, the simultaneous measurements of temperatures of flame and wall surface in a combustion chamber were conducted. The new technique for simultaneous measurements of flame temperature and wall surface was developed. Laser-Induced phosphorescence was used for the measurement of wall surface temperature which was coupled with the flame temperature measurement by a two-color pyrometry. The NOx and soot emissions were also measured simultaneously in transient operations. The relation between the temporal changes of emissions and temperatures of flame and surface wall are discussed. The results show that the temporal change of NOx emission during transient operation is similar to that of the average gas temperature in a chamber. On the other hand, the temporal change of soot emission is similar to neither that of flame temperature nor that of average gas temperature.
Technical Paper

Extension of Lean and Diluted Combustion Stability Limits by Using Repetitive Pulse Discharges

2010-04-12
2010-01-0173
A newly developed small-sized IES (inductive energy storage) circuit with a semiconductor switch at turn-off action was successfully applied to an ignition system. This IES circuit can generate repetitive nanosecond pulse discharges. An ignition system using repetitive nanosecond pulse discharges was investigated as an alternative to conventional spark ignition systems in the previous papers. Experiments were conducted using constant volume chamber for CH₄ and C₃H₈-air mixtures. The ignition system using repetitive nanosecond pulse discharges was found to improve the inflammability of lean combustible mixtures, such as extended flammability limits, shorted ignition delay time, with increasing the number of pulses for CH₄ and C₃H₈-air mixtures under various conditions. The mechanisms for improving the inflammability were discussed and the effectiveness of IES circuit under EGR condition was also verified.
Technical Paper

Real-time Analysis of Benzene in Exhaust Gas from Driving Automobiles Using Jet-REMPI Method

2009-11-02
2009-01-2740
Real-time analysis of benzene in automobile exhaust gas was performed using the Jet-REMPI (supersonic jet / resonance enhanced multi-photon ionization) method. Real-time benzene concentration of two diesel trucks and one gasoline vehicle driving in Japanese driving modes were observed under ppm level at 1 s intervals. As a result, it became obvious that there were many differences in their emission tendencies, because of their car types, driving conditions, and catalyst conditions. In two diesel vehicle, benzene emission tendencies were opposite. And, in a gasoline vehicle, emission pattern were different between hot and cold conditions due to the catalyst conditions.
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